Numerical simulation and testing verification of the interaction between track and sandy ground based on discrete element method

Tractive effort of tracked vehicles plays an important role in military and agricultural fields. In order to solve the problem of low precision in numerical simulation of the interaction between track and sandy ground, a systematic and accurate discrete element modeling method for sandy road was proposed. The sandy ground was modeled according to the mechanical parameters measured by soil mechanics tests. The interaction coefficients of sandy soil were measured by the repose angle test and triaxial compression test combined with the corresponding simulation. On this basis, a discrete element interaction model of track-sandy ground was established, which can be used to test the tractive effort of track. Numerical simulation calculation of track model at different speeds was carried out, and the simulation results were compared with the results of indoor soil bin test for verification. The verification results show that the interaction between track and sandy ground based on DEM simulation is consistent with the actual soil bin test. The discrete element modeling method in this paper can be used to model the track and sandy ground accurately, and the simulation model can be used to test the tractive effort of tracked vehicle.     

Modeling,calibration and validation of tractive performance for seafloor tracked trencher

Shear stress–displacement model is very important to evaluate the tractive performance of tracked vehicles. A test platform, where track segment shear test and plate load test can be performed in bentonite–water mixture, was built. Through analyzing existing literatures, two shear stress–displacement empirical models were selected to conduct verification tests for seafloor suitability. Test results indicate that the existing models may not be suitable for seafloor soil. To solve this problem, a new empirical model for saturated soft-plastic soil (SSP model) was proposed, and series shearing tests were carried out. Test results indicate that SSP model can describe mechanical behavior of track segment with good approximation in bentonite–water mixture. Through analyzing main external forces applied to test scaled model of seafloor tracked trencher, drawbar pull evaluation functions was deduced with SSP model; and drawbar pull tests were conducted to validate these functions. Test results indicate that drawbar pull evaluation functions was feasible and effective; from another side, this conclusion also proved that SSP model was effective.     

Soft soil track interaction modeling in single rigid body tracked vehicle models

Single rigid body models are often used for fast simulation of tracked vehicle dynamics on soft soils. Modeling of soil-track interaction forces is the key modeling aspect here. Accuracy of the soil-track interaction model depends on calculation of soil deformation in track contact patch and modeling of soil resistive response to this deformation. An algorithmic method to calculate soft soil deformation at points in track contact patch, during spatial motion simulation using single body models of tracked vehicles, is discussed here. Improved calculations of shear displacement distribution in the track contact patch compared to existing methods, and realistically modeling plastically deformable nature of soil in the sinkage direction in single body modeling of tracked vehicle, are the novel contributions of this paper. Results of spatial motion simulation from a single body model using the proposed method and from a higher degree of freedom multibody model are compared for motion over flat and uneven terrains. Single body modeling of tracked vehicle using the proposed method affords quicker results with sufficient accuracy when compared to those obtained from the multibody model.     

Development of a tracked vehicle to study the influence of vehicle parameters on tractive performance in soft terrain

This paper describes a new special tracked vehicle for use in studying the influence of different vehicle parameters on mobility in soft terrain; particularly muskegg and deep snow. A field test in deep snow was carried out to investigate the influence of nominal ground pressure on tractive performance of the vehicle. The vehicle proved useful for studying vehicle parameters influencing the tractive performance of tracked vehicles. The tests show that the nominal ground pressure has a significant effect on the tractive performance of tracked vehicles in deep snow. The decrease in drawbar pull coefficient when the nominal ground pressure is increased and originates at about the same amount from a decrease of the vehicle thrust coefficient, an increase of the belly drag coefficient and an increase of the track motion resistance coefficient.     

Tractive and braking performance of a flexible tracked tractor moving up and down weak sloped terrain

The objective of this study is to analyse the tractive and braking performance of a tractor travelling up and down a weak silty loam sloped terrain. The effects of track belt size on terrain-track system parameters were investigated experimentally, and the force and energy balances were clarified for the actual flexible tracked vehicle. The flexibility of the track belt has been precisely analysed as a function of track tension, loading and reloading properties of terrain, and contact pressure distributions. The results show that the optimum effective driving (or braking) force decreases with the increase of slope angle due to the decreasing vehicle weight component, while the thrust (or drag) decreases and the compaction resistance increases. The contact pressure distribution under the flexible track belt shows a triangular wavy pattern having peak values under each track roller. The shear resistance distribution has positive and negative peak values for the driving and braking states, respectively.     

Prediction of track forces in skid-steering of military tracked vehicles

Track forces for outer and inner tracks have been calculated for a military tracked vehicle in a skid-steer situation. The present work is an attempt to improve the understanding of track force variation with turning radius. Furthermore, a reasonable estimate of transmission loads is required for the design of steering transmission for turning a tracked vehicle. This may also be obtained from the track forces. The understanding of track force variation with turning radius has been rather poor. In literature, the reason for lower track force at larger turning radius has been explained in terms of the deflection of the various suspension components like the track shoes, bushings, etc., which are associated with steer action. Deflection of the suspension components does not seem to be an adequate explanation for the variation of track forces with turning radius. In the present work, track forces have been obtained from the dynamics of the moving vehicle. The variation of tractive coefficient (coefficient of friction) due to lateral track slippage has also been considered. This is where the present work differs from the conventional track force estimation where a constant value of coefficient of lateral friction has been used. The estimation of tractive coefficient is made by using pull-slip equation found in literature. The explanation of decreasing track force with increasing radius is given in terms of variation of slip with speed and turning radius. It is found from the study that the concept of variation of coefficient of friction (tractive coefficient) is very important and probably a realistic one in the prediction of track forces. The results of the calculations compare reasonably well with the trends of test result plots obtained in the literature.     

Prediction of the tractive performance of a flexible tracked vehicle

In this study, we describe a mathematical model designed to allow for the determination of the mechanical relationship existing between soil characteristics and the primary design factors of a tracked vehicle, and to predict the tractive performance of this tracked vehicle on soft terrain. On the basis of the mathematical model, a computer simulation program (Tractive Performance Prediction Model for Tracked Vehicles; TPPMTV) was developed in this study. This model took into account the characteristics of the terrain, including the pressure-sinkage, the shearing characteristics, and the response to the repetitive loading, as well as the primary design parameters of the tracked vehicle. The efficacy of the developed model was then confirmed via comparison of the drawbar pulls of tracked vehicles predicted using the simulation program TPPMTV, with those determined as the result of traction tests. The results indicated that the predicted drawbar pulls, with the change in slip, were quite consistent with the ones measured in the traction test, for the changes in the weight of the vehicle, the initial track tension, and the number of roadwheels within the entire slip range. Thus, we concluded that the simulation program developed in this study, named TPPMTV, proved useful in the prediction of the tractive performance of a tracked vehicle, and that this system might be applicable to the design of a vehicle, possibly enabling a significant improvement in its functions.     

Study of the influence of vehicle parameters on tractive performance in deep snow

This paper describes an experimental study of tractive performance in deep snow, carried out with a new special skid steered tracked vehicle, developed by Bodin [1]. The vehicle design parameters studied include the influence of the ground clearance of the vehicle belly and the longitudinal location of the centre of gravity on tractive performance in deep snow, as well as the effect of initial track tension. The most important results from the test show that an increase in the ground clearance has a positive effect on the drawbar pull, originating from a greater increase in the thrust than in the track motion resistance and a slight decrease in the belly drag. Tests of the longitudinal location of the centre of gravity show that a location ahead of the midpoint of the track contact length is to be preferred. The drawbar pull increases with the centre of gravity moving forward. This is due to a reduced track motion resistance, a slight decrease in the belly drag and an almost constant vehicle thrust. The reason for the decreased track motion resistance and belly drag with the centre of gravity located ahead of the midpoint of the track contact length is a decreased vehicle trim angle.     

Modeling track-terrain interaction for transient robotic vehicle maneuvers

This article describes integration of a realistic and efficient track-terrain interaction model with a multibody dynamics model of a robotic tracked vehicle. The track-terrain interface continuum is approximated by discretized and parameterizable force elements. Of particular note is a kinematic model used to estimate dynamic shear displacement, taking the form of a partial differential equation. This equation is approximated by a series of ordinary differential equations, making it compatible with multibody dynamics model formulations. Comparisons between simulated results and those obtained from field testing with a remotely-operated unmanned tracked vehicle are made to evaluate the effectiveness of this approach and to validate the use of nominal parameter data from the literature. The test vehicle was subjected to four different types of maneuvers (go-and-stop, j-turn, double lane change, and zero radius turn) on asphalt and dry sand. Simulated results using both the dynamic and steady-state track-terrain interaction models match very well with those obtained from the tests, except for the zero radius turning maneuver in sand. In this case, bulldozing effects must be incorporated to improve prediction of lateral forces.     

A spatial motion analysis model of tracked vehicles with torsion bar type suspension

A spatial motion analysis model for high-mobility tracked vehicles was constructed for evaluation of ride performance, steerability, and stability on rough terrain. Ordinary high-mobility tracked vehicles are equipped with independent torsion bar type suspension system, which consists of road arms and road wheels. The road arm rotates about the axis of torsion bar, and rigidity of the torsion bar and cohesion of damper absorb sudden force change exerted by interaction with the ground. The motion of the road arms should be considered for the evaluation of off-road vehicle performance in numerical analysis model. In order to obtain equations of motion for the tracked vehicles, the equations of motion for the vehicle body and for the assembly of a road wheel and a road arm were constructed separately at first. Two sets of equations were reduced with the constraint equations, which the road arms are mechanically connected to the vehicle body. The equations of motion for the vehicle have been expressed with minimal set of variables of the same number as the degrees of freedom for the vehicle motion. We also included the effect of track tension in the equations without constructing equations of motion for the tracks. Numerical simulation based on the vehicle model and experiment of a scale model passing over a trapezoidal speed bump were performed in order to examine the numerical model. It was found that the numerical results reasonably predict the vehicle motion.     

Track dynamic behavior at rail welds at high speed

As a vehicle passing through a track with different weld irregularities, the dynamic performance of track com- ponents is investigated in detail by using a coupled vehi- cle-track model. In the model, the vehicle is modeled as a multi-body system with 35 degrees of freedom, and a Timoshenko beam is used to model the rails which are dis- cretely supported by sleepers. In the track model, the sleepers are modeled as rigid bodies accounting for their vertical, lat- eral and rolling motions and assumed to move backward at a constant speed to simulate the vehicle running along the track at the same speed. In the study of the coupled vehicle and track dynamics, the Hertizian contact theory and the theory proposed by Shen-Hedrick-Elkins are, respectively, used to calculate normal and creep forces between the wheel and the rails. In the calculation of the normal forces, the coefficient of the normal contact stiffness is determined by transient contact condition of the wheel and rail surface. In the calcu- lation of the creepages, the lateral, roll-over motions of the rail and the fact that the relative velocity between the wheel and rail in their common normal direction is equal to zero are simultaneously taken into account. The motion equations of the vehicle and track are solved by means of an explicit integration method, in which the rail weld irregularities are modeled as local track vertical deviations described by some ideal cosine functions. The effects of the train speed, the axle load, the wavelength and depth of the irregularities, and the weld center position in a sleeper span on the wheel-rail impact loading are analyzed. The numerical results obtained are greatly useful in the tolerance design of welded rail pro- file irregularity caused by hand-grinding after rail welding and track maintenances.     

Experimental and DEM analyses on wheel-soil interaction

In this paper, the wheel-soil interaction for a future lunar exploration mission is investigated by physical model tests and numerical simulations. Firstly, a series of physical model tests was conducted using the TJ-1 lunar soil simulant with various driving conditions, wheel configurations and ground void ratios. Then the corresponding numerical simulations were performed in a terrestrial environment using the Distinct Element Method (DEM) with a new contact model for lunar soil, where the rolling resistance and van der Waals force were implemented. In addition, DEM simulations in an extraterrestrial (lunar) environment were performed. The results indicate that tractive efficiency does not depend on wheel rotational velocity, but decreases with increasing extra vertical load on the wheel and ground void ratio. Rover performance improves when wheels are equipped with lugs. The DEM simulations in terrestrial environment can qualitatively reproduce the soil deformation pattern as observed in the physical model tests. The variations of traction efficiency against the driving condition, wheel configuration and ground void ratio attained in the DEM simulations match the experimental observations qualitatively. Moreover, the wheel track is found to be less evident and the tractive efficiency is higher in the extraterrestrial environment compared to the performance on Earth.     

An analysis of horizontal plane motion of tracked vehicles

This paper presents a theoretical analysis of non-stationary motion of a tracked vehicle on level ground. A practical model that includes track slippage, inertia force and the moment of inertia was developed to analyze and predict steering dynamics and steerability on the subject examined.

The system of differential equations was programmed and numerically solved on a digital computer, where the inputs are circumferential velocities of right and left drive sprockets.

The simulations for J-turn maneuver disclose the effects of initial forward velocities on the transient responses of the track slip velocity, side slip angle, yaw rate, and acceleration of the center of gravity of a tracked vehicle.     

考虑胎路多点接触的电动汽车?路面耦合系统振动分析

轮毂电机驱动电动汽车的簧下质量大, 使得轮胎动载荷增加, 且电机激励进一步加剧车轮振动. 同时, 轮胎与路面单点接触的简化模型, 其动力学计算结果与实际存在差别. 鉴于此, 考虑电机的电磁激励、胎路多点接触和非线性地基, 建立了电动汽车?路面系统机电耦合动力学模型, 通过Galerkin法推导了非线性地基梁的垂向振动, 利用积化和公式推导了非线性地基梁中非线性项积分的精确表达式, 提出了路面截断阶数选取的简易方法, 并通过路面位移响应的收敛性进行了验证. 在此基础上, 研究了胎路多点接触、非线性地基、电机激励、车速、路面不平顺幅值等对路面及车辆响应的影响. 结果表明, 非线性地基及多点接触对车辆响应的影响中, 轮胎动载荷的影响最大, 车身加速度和悬架动挠度的影响较小, 且考虑电机激励时, 二者对车辆响应的影响显著增大. 从对路面响应的影响看, 电机激励的影响最大, 非线性地基的影响次之, 多点接触的影响较小. 所建模型及研究方法可为电动汽车的垂向动力学分析提供一种新思路.      

How to calculate the effect of soil conditions on tractive performance

The paper presents an analysis and quantitative evaluation of the effect of soil conditions on tractive performance of off-road wheeled and tracked vehicles. The results of this study indicated that to accurately calculate the tractive performance of a vehicle in a given soil condition, soil properties and parameters and their changes as functions of soil moisture content and density should be taken into account. An effective Tractive Performance Analytical (TPA) model which takes into consideration the effect of soil conditions on tractive performance of the vehicles is developed. The TPA model uses invariant soil parameters that can be given or measured before the calculations by routine methods of classical soil mechanics. Soil parameters can also be obtained by recommended empirical equations using four physical soil parameters measured in the field with hand held instruments without time consuming and costly plate or vehicle tests. The model was validated in different soil conditions and compared with other models used in terramechanics for tractive performance predictions. The paper includes also an analysis of capabilities and limitations of the observed models.     

Computer-aided methods for the optimization of the mobility of single-unit and two-unit articulated tracked vehicles

In the past decade, a series of computer-aided methods (computer-simulation models) have been developed for design and performance evaluation of tracked vehicles, particularly those with short track pitch designed for high speed operations. The latest version, known as NTVPM-86, developed under the auspices of Vehicle Systems Development Corporation, Nepean, Ontario, Canada, takes into account all major vehicle design parameters and terrain characteristics. The basic features of the model have been validated by field tests over a variety of terrains, including mineral, organic and snow-covered terrains. It has been gaining increasingly wide acceptance by industry and governmental agencies in the development and procurement of new vehicles in North America, Europe and Asia. In this paper, the effects of suspension characteristics, initial track tension, track width and ground clearance on the mobility of single unit and two-unit articulated track vehicles over deep snow are systematically evaluated using the computer simulation model NTVPM-86. It is found that these parameters have noticeable effects on vehicle mobility over marginal terrain. The approach to the optimization of tracked vehicle design from the mobility point of view is also examined. It is shown that the simulation model can play a significant role in assisting the procurement manager to select the appropriate vehicle candidates and the design engineer to optimize vehicle design for a given mission and environment.     

A simulation model for the prediction of the ground pressure distribution under tracked vehicles

A computer based simulation model for the prediction of the ground pressure distribution beneath tracked vehicles under static conditions has been developed. The model can differentiate between various track designs and is based on an analytical method developed and described by Garber and Wong. Simulating the model with the parameters of a rubber tracked forestry vehicle (FARMI TRAC 5000) led to several conclusions. The road wheel arrangement has a considerable effect on the ground pressure distribution: increasing the number of road wheels reduces the maximum ground pressure and improces the uniformity of the pressure distribution. The radius of the road wheel, the stiffness of the suspension and the stiffness of the track tensioning device have an insignificant effect on the ground pressure distribution. In contrast, the initial track tension and the width of the track have a significant effect on the ground pressure distribution: increasing the initial track tension reduces the maximum ground pressyre and improves the uniformity of the pressure distribution. The same conclusions are valid for an increase of the track width. This model can be used as a tool to assist in the design of off-road vehicles, and is currently being used in the design of forestry vehicles in Ireland.     

An optimum design method for robotic tracked-vehicles operating over fresh concrete during straight-line motion

This paper addresses the general problem of the design of tracked base travel systems for special purpose vehicles and/or robotic machines that may be required to move over weak surfaces or over a lightly bonded terrain composed of fresh concrete. For the special case of a vehicle travelling on a very soft fresh concrete during construction, the paper presents detailed comparative studies of the tractive performance of several tracked vehicles with alternative slump values and mean contact pressure configurations. To complete these studies a detailed simulation-analytical method was used. From this, it was established that the simulation analysis method is useful for predicting land locomotion performance of specially designed small tracked vehicles running over fresh concrete of different consistencies during driving and braking action. This work was done for straight-line motion. Some possibilities for the real-time optimum control method of the tractive and braking performance of automated and robotic vehicles are also outlined.     

“Wheels vs. tracks” – A fundamental evaluation from the traction perspective

The issue of wheeled vehicles vs. tracked vehicles for off-road operations has been a subject of debate for a long period of time. Recent interest in the development of vehicles for the rapid deployment of armed forces has given a new impetus to this debate. While a number of experimental studies in comparing the performances of specific wheeled vehicles with those of tracked vehicles under selected operating environments have been performed, it appears that relatively little fundamental analysis on this subject has been published in the open literature, including the Journal of Terramechanics. This paper is aimed at evaluating the tractive performance of wheeled and tracked vehicles from the standpoint of the mechanics of vehicle–terrain interaction. The differences between a tire and a track in generating thrust are elucidated. The basic factors that affect the gross traction of wheeled and tracked vehicles are identified. A general comparison of the thrust developed by a multi-axle wheeled vehicle with that of a tracked vehicle is made, based on certain simplifying assumptions. As the interaction between an off-road vehicle and unprepared terrain is very complex, to compare the performance of a wheeled vehicle with that of a tracked vehicle realistically, comprehensive computer simulation models are required. Two computer simulation models, one for wheeled vehicles, known as NWVPM, and the other for tracked vehicles, known as NTVPM, are described. As an example of the applications of these two computer simulation models, the mobility of an 8 × 8 wheeled vehicle, similar to a light armoured vehicle (LAV), is compared with that of a tracked vehicle, similar to an armoured personnel carrier (APC). It is hoped that this study will illustrate the fundamental factors that limit the traction of wheeled vehicles in comparison with that of tracked vehicles, hence contributing to a better understanding of the issue of wheels vs. tracks.