Transport behavior of carbon disulfide into poly aryl ether ether ketone

The sorption/desorption of carbon disulfide into/from PEEK as a function of crystallinity and temperature was investigated. The sorption curves of carbon disulfide into PEEK show only two major regions: (a) an increase of penetrant weight with time, and (b) a limiting equilibrium value (solubility). This is in contrast to the sorption of toluene into PEEK which shows three regions. The solubility of carbon disulfide decreases with increasing crystallinity, but temperature has little effect on the solubility in the temperature range of 25–40°C. An acceleration in penetration rate at the later stage of diffusion is observed for PEEK films whose crystallinity is greater than 13.4%, suggesting Supercase II diffusion. Carbon disulfide can be desorbed completely from PEEK in contrast to other fluids, such as toluene or methylene chloride, which are difficult to desorb. The normalized weight loss of carbon disulfide during desorption is an exponential function of square-root time. Solvent-induced crystallization was observed. Crystallinity was estimated from both the measured density and microhardness of the desorbed polymer and polymer which had undergone a sorption/desorption/resorption/desorption cycle. © 1996 John Wiley & Sons, Inc.     

Effects of methylene chloride sorption on the properties of poly(ether ether ketone)

Sorption of methylene chloride by poly(ether ether ketone) (PEEK) has been studied for both amorphous and highly crystalline polymer. After the determination of sorption and desorption curves, the crystallinity of the two materials after desorption was determined both by density and X-ray measurements. The experimental results indicate the existence of solvent-induced crystallization in initially amorphous PEEK and a virtual lack of this process in highly crystalline PEEK. In the latter case, the observed density increase is attributed to solvent compression and a decrease in free volume. The mechanical behavior of both PEEKs is consistent with their crystallinity levels. The mechanical behavior of both PEEKs before and after sorption allows us to discern the separate effects of the two processes to which the presence of methylene chloride in PEEK gives rise, i.e., plasticization and solvent-induced crystallization. © 1994 John Wiley & Sons, Inc.     

Sulfonated poly(ether ether ketone)/polyaniline composite proton-exchange membrane

Sulfonated poly(ether ether ketone) (PEEK) was prepared by sulfonation of commercial Victrex^@ PEEK and degree of sulfonation was found to be about 44.5% by ¹H NMR. Sulfonated PEEK/polyaniline composite membranes, in order to prevent methanol crossover, were prepared by chemical polymerization of a thin layer of polyaniline (PANI) in the presence of a high oxidant concentration on a single face modification. FTIR and PANI coating density studies confirmed the loading of PANI in sulfonated PEEK membrane matrix. PANI composite membranes with different polymerization time were prepared and subjected to thermogravimetric analysis as well as electrochemical and methanol permeability study to compare with sulfonated PEEK and Nafion 117 membrane. Ion-exchange capacity, water uptake, proton transport numbers and proton conductivities for different PANI composite sulfonated PEEK (SPEEK) membranes were found to be dependent on the coating density of the PANI in the membrane matrix and were slightly lower than that of Nafion 117 membrane. Methanol permeability of these membranes (especially SPEEK/PANI-1.5) was about four times lower than Nafion 117 membrane. Among the all SPEEK membranes synthesized in this study, SPEEK-1.5 appears to be more suitable for direct methanol fuel cell (DMFC) application considering optimum physicochemical and electrochemical properties, thermal stability as well as very low methanol permeability. Above all, the cost-effective and simple fabrication technique involved in the synthesis of such composite membranes makes their applicability quite attractive.     

Thermal conductivity of poly(ether ether ketone) and its short-fiber composites

The effects of crystallinity, orientation, and short-fiber filler on the thermal diffusivity D and thermal conductivity K of poly (ether ether ketone) (PEEK) have been studied. Below the glass transition, D increases by less than 10% as the crystallinity increases from 0 to 0.3. For amorphous PEEK, there is an abrupt drop in D at the glass transition (T_g ? 420 K). The drop is less prominent for the 30% crystalline sample and occurs at 20 K higher. At a draw ratio of 2.5, the axial thermal conductivity is 2.3 times higher while the transverse thermal conductivity is 30% lower than that of the unoriented material. For an injection-molded bar of carbon fiber reinforced PEEK, the variation of D with position along the width or thickness direction is found to correlate well with the fiber orientation. By regarding the injection-molded bar as a multidirectional laminate comprising a large number of unidirectional plies, the thermal conductivities along the longitudinal and transverse direction are calculated and found to agree closely with the experimental data. © 1994 John Wiley & Sons, Inc.     

Stress-enhanced transport of toluene in poly aryl ether ether ketone (PEEK)

The transport of fluids in the semicrystalline polymer, poly(aryl ether ether ketone) (PEEK), was investigated. Both solubility and rate of penetration of toluene into PEEK are markedly increased by the application of an external stress. The induction period (i.e., the time for the sorption to begin) is a function of applied stress as well as temperature and crystallinity. At 22°C in 29% crystalline PEEK the induction period was reduced from more than 2000 h to approximately 10 h whereas the solubility of toluene was increased from 9 to 44 wt % upon the application of an external tensile stress of 30 MPa. A critical stress (i.e., a stress value below which the stress-enhanced effects are not observed) was determined. The critical stress is a strong function of crystallinity and temperature. © 1996 John Wiley & Sons, Inc.     

Dynamic relaxation behavior of solvent-crystallized poly(ether ether ketone)

The dynamic relaxation behavior of solvent-crystallized poly(ether ether ketone) (PEEK) has been investigated in the region of the glass-rubber (α) relaxation using dynamic mechanical and dielectric methods. Amorphous PEEK films were exposed to saturated methylene chloride and acetone vapor, with solvent-induced crystallization observed for both penetrants. Sample desorption at elevated temperatures (under vacuum) resulted in virtually complete removal of residual penetrant, thus providing for the measurement of relaxation characteristics independent of plasticization. Both dynamic mechanical and dielectric studies indicated a marked positive offset in the isochronal relaxation temperatures of the solvent-crystallized samples relative to thermally crystallized specimens of comparable bulk crystallinity, and a higher apparent activation energy in the solvent-crystallized case. These results are consistent with the evolution of a tighter crystalline morphology (i.e., smaller crystal long spacing) in the solvent-crystallized samples, the crystallites imposing a greater degree of constraint on the long-range motions of the amorphous chains inherent to the glass-rubber relaxation. © 1994 John Wiley & Sons, Inc.     

Thermal,mechanical and dielectric behaviour of poly(aryl ether ketone) with low melting temperature

New poly(aryl ether ketone)s (PAEKs) with a low melting temperature (relative to PEEK) are of interest in order to simplify the manufacturing of high-performance polymers or composites. In this study, we propose to investigate the physical properties of a new PAEK from Victrex, namely PAEK LM. Combinations of thermal analyses were used as follows: standard and modulated temperature differential scanning calorimetry, dynamic mechanical analysis, dynamic dielectric analysis and guarded hot plate technique. We found that the global mechanical, dielectric and thermal properties are very similar to the PEEK reference. The glass transition temperature was observed in the same range than PEEK (∼ 150 °C) while the melting temperature T_m was measured at 307 °C for PAEK LM which is about 35 °C below the melting temperature of PEEK. The degree of crystallinity of PAEK LM was found to be 27% while for PEEK it is 38%, depending on the processing conditions. This work explored crystalline structure–property relationships to explain the behaviour of PAEK LM.

     

A Fourier transform Raman spectroscopy study of the crystallization behaviour of poly (ether ether ketone)/poly (ether imide) blends

This paper describes a study of the crystallization behaviour of blends consisting of the polymers poly (ether ether ketone) (PEEK) and poly (ether imide) (PEI) using Fourier transform Raman spectroscopy. The annealing process of PEEK was followed for the virgin polymer and also when it was blended with PEI. The data presented show that the crystallization process of PEEK is inhibited by the presence of the PEI, but the extent of the crystallinity is increased. There is also evidence that the presence of the PEI induces premelting of the PEEK.     

Effect of nitrogen plasma treatment on the crystallinity and self‐bonding of polyetheretherketone (PEEK) for biomedical applications

Polyetheretherketone (PEEK) is a thermoplastic material with outstanding properties and high potential for biomedical applications, including hermetic encapsulation of active implantable devices. Different biomedical grade PEEK films with initial degree of crystallinity ranging from 8% to 32% (with or without mineral filling) were inspected. PEEK surfaces were treated with nitrogen RF plasma and the effects on materials crystallinity and self‐bonding were evaluated. In particular, the relationship between auto‐adhesive properties and crystalline content of PEEK before and after plasma treatment was examined. PEEK samples showed different bonding strength depending on their degree of crystallinity, with higher self‐bonding performance of mineral‐filled semi‐crystalline films. XRD did not show any modification of the PEEK microstructure as a result of plasma treatment, excluding a significant influence of crystallinity on the self‐bonding mechanisms. Nevertheless, plasma surface treatment successfully improved the self‐bonding strength of all the PEEK films tested, with larger increase in the case of semi‐crystalline unfilled materials. This could be interpreted to the increase in chain mobility that led to interfacial interpenetration of the amorphous phase.     

The sulfonation of crosslinked poly(ether ether ketone)—Diffusion‐controlled kinetics

The effect of crosslinks introduced by ion irradiation with 11.7 MeV proton and 30 MeV helium ions on the reactivity of poly(ether‐ether‐ketone) (PEEK) to sulfonation have been investigated following the kinetics of the reaction at room temperature. Concentrated sulfuric acid was used as a swelling and sulfonating agent and the reaction was followed by changes in the FTIR spectrum. The rate of reaction decreased with the degree of crosslinking and the progress with time was consistent with diffusion control of the sulfuric acid into the crosslinked matrix. The results were consistent with the efficiency of the ions in crosslinking PEEK and in particular with the differences in their linear energy transfer (LET). © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 775–783, 2009     

The use of polarised Fourier transform Raman spectroscopy in morphological studies of uniaxially oriented PEEK fibres—some preliminary results

The use of Raman spectroscopy to measure crystallinity in uniaxially oriented poly(aryl ether ether ketone) (PEEK) fibres is discussed. It is shown that previously reported measurements based upon the 1608:1597 cm⁻¹ band intensity ratio are affected by molecular orientation, and as such their application to anisotropic samples must be regarded with caution. The use of the crystallinity-sensitive carbonyl bandhead frequency seems to be less sensitive to molecular orientation and so may be applicable to oriented samples—further work is required to calibrate this measurement with oriented samples of known crystallinity. Some preliminary data on the polarisation properties of the 1597 cm⁻¹ ring mode intensity in PEEK fibre bundles is also presented. These data suggest that the band displays perpendicular rather than parallel character with respect to the fibre long axes. Possible reasons for this effect are discussed. The Raman data indicate that molecular orientation is present in both melt-spun and drawn fibres. The spun fibres appear to be amorphous, but drawing induces significant crystallisation.     

聚醚醚酮及其碳纤维复合材料——恒温结晶动力学的研究

本文研究了聚醚醚酮(PEEK)和以PEEK树脂为基体的碳纤维复合材料(APC-2)在恒温条件下的结晶行为。采用差示扫描量热仪(DSC)测定从熔体和橡胶体结晶过程中热焓的变化。利用Avrami方程分析了PEEK和APC-2试样的恒温结晶动力学。PEEK从熔体和橡胶体结晶的活化能分别为532.1和531.7KJ/mol,Avrami指数的平均值分别为5.0和3.9;而APC-2则分别为444.2和432.5KJ/mol,3.5和2.3。这些实验结果表明,APC-2试样中碳纤维表面对PEEK树脂基体具有显著的成核作用,能降低其结晶活化能,因而导致PEEK树脂基体结晶速率加快和促进其结晶更加完整。     

Effect of shear on the crystallization of the poly(ether ether ketone)

The effect of shear on the crystallization behavior of the poly(ether ether ketone) (PEEK) has been investigated by means of ex situ wide‐angle X‐ray diffraction (WAXD), small‐angle X‐ray scattering, and differential scanning calorimetry (DSC). The changes of the intensity of WAXD patterns along shear direction of the PEEK induced by short‐term shear were observed when the samples crystallized at 330 °C. The results showed that the dimensions of the crystallites perpendicular to the (110) and (111) planes reduced with the increase of shear rate, whereas the dimensions of the crystallites perpendicular to (200) plane increased with the increase of shear rate. Moreover, increasing shear rate can lead to the increase of the crystallinity as well as the average thickness of the crystalline layers. Correspondingly, a new melting peak at higher temperature was found during the subsequent DSC scanning when the shear rate was increased to 30 s^?1. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 220–225, 2010     

可控交联聚醚醚酮的合成与热性能研究

聚醚醚酮因其优异的综合性能 (耐热性、耐水解、耐辐射等 )在许多领域得到应用 [1～ 4 ] .但聚醚醚酮的玻璃化转变温度 ( Tg)较低 ( 4 2 6K) ,导致其使用温度较低 (在 5 1 3K以下 ) .为进一步提高聚芳醚酮类材料的使用温度 ,人们在聚醚醚酮主链中引入刚性结构 ,通过提高聚芳醚酮的刚性度来提高聚芳醚酮的熔点 ( Tm)及 Tg,从而提高材料的使用温度 [5,6 ] .文献 [7]中聚芳醚酮的 Tm 已经高达 741 K,但此材料很难加工成型 .通常热塑性材料具有优异的加工性能 ,但使用温度较低 .热固性材料的使用温度较高 ,但在加工固定尺寸形状铸件时存在困…     

Evaluation of Stabilization Performances of Antioxidants in Poly(ether ether ketone)

Two types of antioxidants(a primary antioxidant and a secondary antioxidant) were used to improve the stability of poly(ether ether ketone)(PEEK). The effects of the antioxidants on the properties of PEEK and the stabilization mechanism were investigated by some characterization methods, such as rheometer, thermogravimetric ana- lysis(TGA), universal tester and electron spin resonance(ESR). The results indicate that the efficiency of the phosphorous antioxidant(DS) in improving the stability of PEEK was better than that of the phenolic antioxidant(DN) in both melting stability and thermal stability, and the thermal stability of PEEK sample containing 0.07%(mass fraction) DS was the best among all the samples due to the decrease of the free radicals density, as proven by ESR measurement. Additionally, no obvious changes could be observed in mechanical properties of PEEK containing antioxidants compared to those of virgin PEEK.     

Transparency enhancement in semicrystalline PEEK through variation of polymer morphology

We report a processing window in which transparent semicrystalline poly(ether ether ketone) (PEEK) can be produced. The transparent PEEK film reported is 100 μm in thickness and has light transmittance of 54%; while ordinary semicrystalline PEEK film of the same thickness and degree of crystallinity, but produced outside the processing window, is virtually opaque (with the light transmittance close to 0%). First processing conditions for producing the transparent PEEK film are discussed, and second characterization of the transparent PEEK film is detailed. Results suggest that the main processing condition for developing the transparent PEEK film is forming temperature, defined as the highest temperature that the film is exposed to during thermal treatment. Using transmission electron microscopy (TEM), differential scanning calorimetry (DSC), and small-angle x-ray scattering (SAXS), we characterized morphology of the PEEK films. TEM shows that the morphology in the transparent PEEK film has a locally oriented lamellar structure, instead of the commonly observed spherulites or sheaves. DSC results suggest that the new morphology is formed in the melt with a high density of residual crystals that act as nucleating agents during the crystallization process, which is known as a self-seeding effect. SAXS spectra show that specimens with higher forming temperature produce broader diffraction peak at larger Q value that is defined as 4π sin θ/λ. We conclude from the study that the light transmittance enhancement is morphology related, and can be achieved through control of processing conditions. © 1996 John Wiley & Sons, Inc.     

UV-induced Self-initiated Graft Polymerization of Acrylamide onto Poly(ether ether ketone)

Photo-grafting of hydrophilic monomer was used to enhance the hydrophilicity of poly(ether ether ketone) (PEEK) with the aim of extending its applications to biological fields. PEEK sheets were surface modified by grafting of acrylamide(AAm) with ultraviolet(UV) irradiation in the presence or absence of benzophenone(BP). The effects of BP, irradiation time and monomer concentration on the surface wettability of PEEK were investigated. Characterization of modified PEEK using scanning electron microscopy(SEM), energy-disperse spectrometer(EDS) and water contact angle measurements shows that AAm was successfully grafted on PEEK surface both in presence and absence of BP. With the increase in irradiation time and monomer concentration, contact angles decrease to as low as 30°, demonstrating a significant improvement of surface hydrophilicity. In agreement with the decrease in contact angle, under identical conditions, the nitrogen concentration increases, suggesting the increase in grafting degree of the grafting polymerization. This investigation demonstrates a self-initiation of PEEK due to its BP-like structure in the backbone of the polymer. Though the graft polymerization proceeds more readily in the presence of BP, the self-initiated graft polymerization is clearly observed.     

Relationship between morphology and glass transition temperature in solvent-crystallized poly(aryl ether ketones)

The relationship between semicrystalline morphology and glass transition temperature has been investigated for solvent-crystallized poly(ether ether ketone) (PEEK) and poly(ether ketone ketone) (PEKK). Solvent-crystallized specimens of both PEEK and PEKK displayed a sizeable positive offset in T_g compared to quenched amorphous specimens as well as thermally crystallized specimens of comparable bulk crystallinity; the offset in T_g for the crystallized samples reflected the degree of constraint imposed on the amorphous segments by the crystallites. Small-angle X-ray scattering studies revealed markedly smaller crystal long periods (d) for the solvent-crystallized specimens compared to samples prepared by direct cold crystallization. The strong inverse correlation observed between T_g and interlamellar amorphous thickness (l_A) based on a simple two-phase model was in excellent agreement with data reported previously for PEEK, and indicated the existence of a unique relationship between glass transition temperature and morphology in these poly(aryl ether ketones) over a wider range of sample preparation history and lamellar structure than was previously reported. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36 : 65–73, 1998     

聚醚醚酮表面的亲水改性和胶原蛋白固定化

采用紫外光接枝法对聚醚醚酮(PEEK)表面进行化学修饰和生物分子固定化.首先向PEEK表面引入亲水性的丙烯酰胺,并以此为反应位点通过戊二醛将胶原和胶原蛋白固定在PEEK表面.用接触角测定仪、扫描电镜、荧光标记和X射线光电子能谱等对改性薄膜进行了表征.结果表明,PEEK上丙烯酰胺的接枝密度高达50.9μg/cm~2;改性薄膜表面浸润性显著提高,水接触角最低降至(22±3)°.荧光标记胶原固定的PEEK薄膜荧光发射光谱强度最高,并在X射线光电子能谱中检测到N元素,表明胶原已固定化,固定胶原蛋白的浓度为10.2μg/cm~2.     

Thermal stability and nonisothermal crystallization of short fiber-reinforced poly(ether ether ketone) composites

The thermal stability of a short carbon-fiber-reinforced PEEK composite was assessed by thermogravimetry and by a Rheometrics dynamic analyzer. The results indicated that holding for 10 min at 380°C was a suitable melting condition to avoid the thermooxidative degradation under air. After proving that the heating rate of 50°C/min can be used to evaluate the crystallinity, a heating stage was used to prepare nonisothermally crystallized specimens using cooling rates from 1 to 100°C/min after melting at 400°C for 3 or 15 min. The degree of crystallinity and the melting behavior of these specimens were investigated by DSC at a heating rate of 50°C/min. The presence of three or four regions indicated that the upper melting temperature, T_m, changed with the crystallization temperature. The first region with the highest T_m, which corresponded to the cooling rate of 1°C/min, can be associated with the crystallization in regime II. There was a second region where T_m decreased as the amount of crystals formed in regime II decreased with increasing cooling rate from 5 to 20°C/min. The third region, a plateau region, corresponded to regime III condition in which the crystals were imperfect. In the fourth region, the cooling was so fast that crystallization was incomplete during the cooling for the melting condition of 400°C for 15 min. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. B Polym. Phys. 36: 2225–2235, 1998