Sisal chemically modified with lignins: Correlation between fibers and phenolic composites properties

Sisal fibers have been chemically modified by reaction with lignins, extracted from sugarcane bagasse and Pinus-type wood and then hydroxymethylated, to increase adhesion in resol-type phenolic thermoset matrices. Inverse gas chromatography (IGC) results showed that acidic sites predominate for unmodified/modified sisal fibers and for phenolic thermoset, indicating that the phenolic matrix has properties that favor the interaction with sisal fibers. The IGC results also showed that the phenolic thermoset has a dispersive component closer to those of the modified fibers suggesting that thermoset interactions with the less polar modified fibers are favored. Surface SEM images of the modified fibers showed that the fiber bundle deaggregation increased after the treatment, making the interfibrillar structure less dense in comparison with that of unmodified fibers, which increased the contact area and encouraged microbial biodegradation in simulated soil. Water diffusion was observed to be faster for composites reinforced with modified fibers, since the phenolic resin penetrated better into modified fibers, thereby blocking water passage through their channels. Overall, composites' properties showed that modified fibers promote a significant reduction in the hydrophilic character, and consequently of the reinforced composite without a major effect on impact strength and with increased storage modulus.     

Ecofriendly Biocomposites from Natural fibers: Mechanical and Weathering study

Increasing environmental concerns and depletion of petroleum resources has forced researchers around the globe to find new green materials. In the present research work, a particular interest was focused on the effective use of lignocellulosic natural fibers as reinforcement using polymer resin as a novel matrix. Green composites were prepared using the compression molding technique with different fiber contents. The physicomechanical and thermal characteristics of the different composite samples were investigated as a function of fiber contents. The results obtained suggest that the properties of the polymer matrix are positively affected by the incorporation of natural cellulosic fibers.     

Effect of Oil Palm and Jute Fiber Treatment on Mechanical Performance of Epoxy Hybrid Composites

In this work, oil palm empty fruit bunch (EFB) and jute fibers were treated with 2-hydroxy ethyl acrylate (2-HEA) to improve interfacial bonding of oil palm EFB and jute fibers with epoxy matrix. Hybrid composites were fabricated by incorporation of modified oil palm EFB and jute fibers into an epoxy matrix by the hand lay-up technique. Mechanical (flexural and impact) and morphological properties of modified hybrid composites were measured. Results indicated that flexural and impact properties of modified fiber–reinforced hybrid composites improved as compared to untreated hybrid composites due to better fiber/matrix interfacial bonding, which was confirmed by scanning electron microscopy. We confirmed that treated oil palm/jute hybrid composite may be fabricated by advanced techniques such as resin transfer molding, extrusion, and injection molding for industrial applications in the automotive sector.     

Polymer matrix influence on stability of wood polymer composites

The aim of the presented work is to show the influence of the various polymer matrices and the different amounts of the cellulose filler on the composites properties. Samples based on polypropylene, polystyrene, polyoxymethylene, acrylonitrile butadiene styrene, polyester resin, and polylactic acid with different contents of cellulose fibers were prepared by injection molding process. The mechanical and dielectric properties of these composites were studied in order to check whether investigated wood polymer composites fulfill requirements for their application in electrical devices. For all tested composites, a linear increase of modulus with cellulose content was observed. Addition of cellulose to the tested polymers significantly reduces strain at break. In the case of polypropylene and polyoxymethylene composites, the tensile strength increases with the content of the filler. For other materials, there is an inverse relationship, namely the addition of cellulose decreases the tensile strength. The electrical strength decrease was observed with increased cellulose content for the majority of the investigated composites. Polar groups incorporated by cellulose fibers have led to dielectric constant increase. Furthermore, aging of composites in mineral oil and evaluation of water uptake for wood–plastic samples were performed. Wood polymer composites have changed significantly after aging. The water diffusion coefficients were determined, and the significant influence of the amount of cellulose on the water absorption was shown. Copyright © 2015 John Wiley & Sons, Ltd.     

Small‐angle X‐ray scattering investigation of carbon nanotube‐reinforced polyacrylonitrile fibers during deformation

Structural changes during deformation in solution‐ and gel‐spun polyacrylonitrile (PAN) fibers with multi‐ and single‐wall carbon nanotubes (CNTs), and vapor‐grown carbon nanofibers were investigated using synchrotron X‐ray scattering. Previously published wide‐angle X‐ray scattering (WAXS) results showed that CNTs deform under load, alter the response of the PAN matrix to stress, and thus enhance the performance of the composite. In this article, we find that the elongated scattering entities that give rise to the small‐angle X‐ray scattering (SAXS) in solution‐spun fibers are the diffuse matrix‐void interfaces that follow the Porod's law, and in gel‐spun fibers these are similar to fractals. The observed smaller fraction of voids in the gel‐spun fibers accounts for the significant increase in the strength of this fiber. The degree of orientation of the surfaces of the voids is in complete agreement with those of the crystalline domains observed in WAXS, and increases reversibly upon stretching in the same way as those of the crystalline domains indicating that the voids are integral parts of the polymer matrix and are surrounded by the crystalline domains in the fibrils. The solution‐spun composite fibers have a larger fraction of the smaller (<10 nm) voids than the corresponding control PAN fibers. Furthermore, the size distribution of the voids during elongation changes greatly in the solution spun PAN fiber, but not so in its composites. The scattered intensity, and therefore the volume fraction of the voids, decreases considerably above the glass transition temperature (T_g) of polymer. Implications of these observations on the interactions between the nanotubes and the polymer are discussed. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2394–2409, 2009     

Thermal,mechanical, and morphological properties of phenolic resin/silica hybrid ceramers

Phenolic resin/silica hybrid ceramers were prepared through sol–gel technology. Differential scanning calorimetry and thermogravimetric analysis methods were utilized to study the thermal properties of the fabricated hybrid ceramers. The results showed that the heat resistance of the ceramers was slightly higher than that of the phenolic resin. The hydrogen bonding occurring inside the hybrid ceramers was investigated by Fourier transform infrared. The results showed that the intermolecular hydrogen bonding between the phenolic resin and the silica was stronger than the intramolecular hydrogen bonding between the phenolic resin molecules themselves. Furthermore, the hybrid ceramers were utilized to fabricate carbon‐fiber‐reinforced composites. The fabricated ceramer composites possessed better flexural strength and flexural modulus than that fabricated from neat phenolic resin. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1699–1706, 2000     

Probing the tribological behaviors in water of novel poly(phthalazione ether sulfone ketone) and its composites based on the state of aggregation and the microstructure

In this paper, novel poly(phthalazione ether sulfone ketone) (PPESK) and its composites reinforced with carbon fibers (CFs) were prepared, and their tribological behaviors in pure and sea water were comparatively investigated. Affected by the noncoplanar twisted aromatic structure in the molecular skeleton, the aggregation of the macromolecular chain in PPESK was amorphous, resulting in very high water absorption of PPESK matrix. The invading water molecules led to a sharp decrease in the hardness of PPESK surface, resulting in very high wear rate of PPESK in water. Although CF/PPESK composites had higher water absorption than pure PPESK, their wear processes in water were no longer dominated by high water absorption but by the load‐carrying effect of CFs, ascribed to the good CF/PPESK interfacial adhesion. Therefore, CF/PPESK composites exhibited very low wear rates in the order of 10^?7 mm³/Nm in water, which decreased with the CF content increasing until the content of CFs reached 50%. The results revealed that the most critical factor determining the wear behavior of a fiber‐reinforced polymer composite sliding in water is the fiber/matrix interface but not the water absorption of the polymer matrix. Copyright © 2017 John Wiley & Sons, Ltd.     

Novel preparation of glass fiber reinforced polytetrafluoroethylene composites for application as structural materials

A novel method was developed to fabricate continuous glass fiber reinforced polytetrafluoroethylene (PTFE/GF) composites which includes the use of conventional sintering and vacuum assisted resin transfer molding (VARTM), successively. The RTM resin (coded as M4506‐1) “fills” the porosity and defects of original PTFE/GF composites prepared by traditional sintering processing, improves the overall interface bonding between the matrix and fibers, and thus significantly improves the mechanical properties such as the flexural and interlaminar shear strength of fiber reinforced PTFE composites. The present work suggests a new way to produce fiber (especially continuous fiber) reinforced PTFE composites with high mechanical properties, and thus make it potentially possible to use PTFE‐based composites as structural materials. Copyright © 2008 John Wiley & Sons, Ltd.     

Characterization of the barrier properties of composites of HDPE and purified cellulose fibers

The present work presents and discusses the interrelation between composition, morphology, thermal history, mechanical and barrier properties to oxygen and limonene of composites of HDPE/MA-PE/cellulose fibers of significant interest in, among others, food packaging applications. From the overall results, it was observed that increasing the loading of purified alpha-cellulose fibers in the polyethylene matrix beyond 10 wt.% led to a decrease in the permeability coefficient of d-limonene, effect which was found to be primarily related to a decrease in the overall solubility of this strongly plasticizing aroma component. On the other hand, the oxygen permeability was found to decrease to a significant extend with increasing fiber content beyond 5 wt.%, but this effect was more strongly ascribed to a significant decrease in the diffusion coefficient. Therefore, the fibers are thought to generate a more tortuous path for the non-interacting gas molecules to travel across the composites thickness, even when tested at high relative humidity conditions. Optimum fiber loading levels in terms of overall property balance were found to be around 20 wt.%.     

A novel model for quantification of the moisture absorption of polymeric laminated composites

In the present study, a new model was developed that considers the amount of the environmental fluid absorption by different constituents of polymeric laminated composites including fibers, resin, fiber-matrix interphase region, ply interface region, and voids. By knowing the fluid absorption behavior of the composite constituents, the present model can predict the amount of fluid absorption of different constituents of polymeric laminated composites with an arbitrary resin volume fraction and stacking sequence. Test specimens were fabricated by glass fibers and vinyl ester resin. The environmental fluids, examined in this study, were distilled and saline water under different temperatures and salt concentrations. To investigate the absorption behavior of different constituents of polymeric composite, various tests were conducted on fibers, pure cured resin, unidirectional composite specimens, and laminated composites. Based on the results of the tests, a new theoretical model was developed to quantify and predict the amount of fluid absorption of different constituents of laminated polymeric composites. The thickness of the interphase region between the fiber and matrix was also measured using the scanning electron microscope (SEM) images and nano-indentation tests. The consistency of experimental results with the outcomes of the theoretical model indicates the accuracy of the model.     

偶联剂在改善天然植物纤维/塑料界面相容性的应用

天然植物纤维界面特性十分复杂,其表面表现出很强的化学极性,导致天然植物纤维与塑料基材界面间相容性差,粘结力小,从而影响了植物纤维/塑料复合材料的冲击强度、拉伸强度等物理力学性能。因此,天然植物纤维/塑料界面相容性是决定复合材料性能的关键问题。本文概述了改善天然植物纤维/塑料界面相容性的常用偶联剂的特点和应用,偶联机理以及研究、应用现状,展望了应用于天然植物纤维增强塑料复合材料的偶联剂未来的研究方向。     

Grass fiber reinforced phenol formaldehyde resin composite: preparation,characterization and evaluation of properties of composite

There is a growing interest in the development of new materials through utilization of natural resources. This paper describes evaluation of water leached and alkali treated chopped grass fiber reinforced phenol formaldehyde composite. Here alkali treatment of grass fiber was carried out by varying the concentration of sodium hydroxide. The thermal stability of the composite was assessed by thermogravimetric analysis (TGA). Fourier transformation infrared spectroscopic study of both water leached and alkali treated grass fiber‐phenolic resin composite was also performed. Water absorption and swelling behavior of grass fiber phenolic resin composites in water were studied and the alkali treated grass fiber‐resin composite showed less water absorption and swelling. A composite prepared from 1% alkali treated grass fiber and 55% resin, showed the highest tensile strength whereas a composite prepared from 5% alkali treated grass fiber and 55% resin, showed maximum flexural properties. Copyright © 2006 John Wiley & Sons, Ltd.     

Effect of Fiber Treatment on Dimensional Stability and Chemical Resistance Properties of Hybrid Composites

In this work, oil palm empty fruit bunch (EFB) and jute fibers were treated by 2-hydroxy ethyl acrylate (2-HEA) to enhance interaction with the epoxy matrix in hybrid composites. Hybrid composites were fabricated by the hand lay-up technique by reinforcing chemical-treated oil palm EFB and jute fibers in an epoxy matrix. Physical (density, void content, water absorption, and thickness swelling) and chemical resistance properties of treated hybrid composites were characterized. Chemically treated oil palm EFB/jute fiber reinforced hybrid composites display better dimensional stability (water absorption and thickness swelling) and chemical resistance as compared to untreated hybrid composites.     

New strategy to reinforce and toughen composites via introducing thorns-like micro/nanofibers

In this work, we report a new strategy of introducing thorns-like fiber into composites, so that the resultant composites substantially benefit from strong fiber–matrix interface adhesion. Specifically, the “thorns” could increase in interlocking molecules chains and entangle with the surrounding matrix resin, which could impede the mobility of polymer chains, as like the roots with uplift capacity. Strong interfacial adhesion between fibers and matrices is suggested by the SEM images and the DMA studies. After the thorns-like fibers are embedded into epoxy resin, the glass transition temperature (T_g) and the storage modulus (E′) are higher than these of neat epoxy and untreated fibers-reinforced epoxy, respectively, and the flexural properties of the composites reinforced with thorns-like fibers are significantly increased. Therefore these novel three dimensional thorns-like fibers will be applicable for composite materials based upon its unique architecture, making it an attractive alternative to increase the performance of any matrix resin.     

Kinetics of water sorption in flax and PET fibers

Composite materials are usually reinforced by synthetic fibers as carbon, glass etc…. Because of their good mechanical properties and low density, natural fibers are being considered more preferentially as reinforcement. The application of natural fibers as reinforcements in composite materials requires a strong adhesion between the fiber and the matrix. The poor resistance towards water absorption is one of the drawbacks of natural fibers which makes it more important to understand the dynamic properties of penetration of water molecules through these heterogeneous materials. Water vapour sorption kinetics in natural flax fibers have been performed at 25 °C by using an electronic microbalance (IGA, Hiden). By using the Fickian model for a complete cylinder water diffusion coefficients have been determined and calculated at short times (first half-sorption) and long times (second half-sorption) of kinetic curve and for different water activities. The values obtained for D₁ and D₂ are rather similar on the all range of water activity. Generally, water diffusivity increases and then decreases with water activity. The increase of diffusivity at low water activities may be explained on the basis of the dual mode sorption (Langmuir and Henry sorption’s combination) whereas the decrease for the higher activities can be attributed to the immobilization of sorbed water molecules due to the water clustering.     

Effect of carbon fiber surface functionality on the moisture absorption behavior of carbon fiber/epoxy resin composites

Polyacrylonitrile (PAN)‐based carbon fibers were electrochemically oxidized in aqueous ammonium bicarbonate with increasing current density. The electrochemical treatment led to significant changes of surface physical properties and chemical structures. The oxidized fibers showed much cleaner surfaces and increased levels of oxygen functionalities. However, it was found that there was no correlation between surface roughness and the fiber/resin bond strength, i.e. mechanical interlocking did not play a major role in fiber/resin adhesion. Increases in surface chemical functionality resulted in improved fiber/resin bonding and increased interlaminar shear strength (ILSS) of carbon fiber reinforced epoxy composites. The relationship between fiber surface functionality and the hydrothermal aging behavior of carbon fiber/epoxy composites was investigated. The existence of free volume resulted from poor wetting of carbon fibers by the epoxy matrix and the interfacial chemical structure were the governing factors in the moisture absorption process of carbon fiber/epoxy composites. Copyright © 2016 John Wiley & Sons, Ltd.     

Renewable resources as reinforcement of polymeric matrices: composites based on phenolic thermosets and chemically modified sisal fibers

Lignocellulosic materials can significantly contribute to the development of composites, since it is possible to chemically and/or physically modify their main components, cellulose, hemicelluloses and lignin. This may result in materials more stable and with more uniform properties. It has previously been shown that chemically modified sisal fibers by ClO(2) oxidation and reaction with FA and PFA presented a thin coating layer of PFA on their surface. FA and PFA were chosen as reagents because these alcohols can be obtained from renewable sources. In the present work, the effects of the polymeric coating layer as coupling agent in phenolic/sisal fibers composites were studied. For a more detailed characterization of the fibers, IGC was used to evaluate the changes that occurred at the sisal fibers surface after the chemical modifications. The dispersive and acid-base properties of untreated and treated sisal fibers surfaces were determined. Biodegradation experiments were also carried out. In a complementary study, another PFA modification was made on sisal fibers, using K2Cr2O(7) as oxidizing agent. In this case the oxidation effects involve mainly the cellulose polymer instead of lignin, as observed when the oxidation was carried out with ClO(2). The SEM images showed that the oxidation of sisal fibers followed by reaction with FA or PFA favored the fiber/phenolic matrix interaction at the interface. However, because the fibers were partially degraded by the chemical treatment, the impact strength of the sisal-reinforced composites decreased. By contrast, the chemical modification of fibers led to an increase of the water diffusion coefficient and to a decrease of the water absorption of the composites reinforced with modified fibers. The latter property is very important for certain applications, such as in the automotive industry.     

Degradation behaviors of electrospun fibrous composites of hydroxyapatite and chemically modified poly(dl-lactide)

It is essential to individually tailor the biodegradability of electrospun fibers and their composites to meet the requirements of specific application. Electrospun poly(dl-lactide) (PDLLA) fibers grafted with functional groups were obtained to induce in situ mineralization of hydroxyapatite (HA), and HA/PDLLA composites were fabricated through hot-pressing of mineralized fibers after layer-by-layer deposition. The degradation behaviors during up to 1 year incubation were clarified for functionalized PDLLA fibers, mineralized HA/PDLLA fibers and hot-pressed composites. The carboxyl and amino groups of electrospun fibers indicated enhancement and alleviation of the autocatalysis effect on the polyester hydrolysis, respectively. The distribution of HA within fiber matrices led quick and strong water absorption, and caused neutralization of the weak acid environment and alleviation of the autocatalysis effect. Due to the location of mineralized HA on the surface of functionalized fibers, significant HA loss and preferential removal of amorphous and low-crystalline apatitic phase were determined during the degradation process. The hot-pressed composites indicated dense structure, small pore size and fusion on the fiber surface, leading significantly lower degradation rate than electrospun fibers and mineralized fibers. Higher degradation rate of matrix polymers and HA loss were shown for hot-pressed composites from mineralized fibers than those from blend electrospun HA/PDLLA fibers. The obtained results should provide solid basis for further applications of functionalized PDLLA fibers, mineralized fibers and fibrous composites in biomedical areas.     

Novel high performance RTM bismaleimide resin with low cure temperature for advanced composites

A novel performance matrix, coded as LCRTM, with low cure and post‐cure temperature (≤ 200°C) for fabricating advanced polymer composites via resin transfer molding (RTM), was successfully developed, made up of 4,4′‐bismaleimidodiphenylmethane (BDM) and N‐allyl diaminodiphenylether (ADDE). Investigations show that the stoichiometry of BDM and ADDE has great effect on the processing and performance parameters of the resultant resins. In the case of the optimum formulation (the mole ratio of BDM and ADDE is 1:0.55), the injection temperature range is between 70–82°C, and the pot life at 80°C is 300 min, moreover, the cured resin has desirable thermal and mechanical properties after being cured at 200°C for 6 hr, reflecting a great potential as high performance matrices for fabricating advanced composites via the RTM technique. Copyright © 2005 John Wiley & Sons, Ltd.     

Mechanical Properties,Water Absorption,and Chemical Resistance of Napier Grass Fiber Strand–Reinforced Epoxy Resin Composites

Napier grass fiber strands were used as reinforcement to obtain composites with epoxy resin as matrix. To improve the surface, these fiber strands were treated with alkali solution. The composites were prepared by means of hand lay-up molding, then the effects of Napier grass fiber strand loading on mechanical properties such as tensile, flexural and impact, interfacial bonding, and chemical resistance were investigated. The composite with 20 wt.% Napier grass fiber strands gives excellent mechanical properties and chemical resistance, showing that it has the best bonding and adhesion of the composites. SEM micrographs of fractured and worn surfaces clearly demonstrate the interfacial adhesion between fiber and matrix. Alkali-treated Napier grass fiber strand–reinforced composites have better resistance to water and chemicals than the untreated fiber strand composites.