CB在PET-PE复合材料中的选择分散及电性能

用Haake转矩流变仪制备了聚对苯二甲酸乙二酯-聚乙烯-炭黑(PET-PE-CB)复合材料.通过溶解性试验、扫描电镜测试对CB在PET-PE多相体系中的选择性分散进行了研究,考察了CB分布对电性能的影响.结果表明:CB倾向于分布在PET相,改变CB填充量、基体配比以及加料次序对CB微观分布的影响不大.当m(CB)/m(PET-PE)=0.07时,出现渗滤现象.固定炭黑含量,当PET的质量分数由20%增加到60%时,材料的体积电阻率下降了6个数量级,一次性加料更有利于形成导电通路,可以获得较低的体积电阻.     

聚乙烯/聚并苯复合材料室温电阻率变化规律研究

以新型导电材料聚并苯替代碳黑作为导电填料制备聚乙烯/聚并苯复合物.确定了复合物渗流转变区,并解释渗流转变现象的产生机理.从聚并苯含量和热处理过程,对聚乙烯/聚并苯复合物室温电阻率变化规律进行讨论.结果表明,聚并苯质量分数在20%～40%之间是聚乙烯/聚并苯复合物渗流转变区;热处理有利于聚乙烯晶区完善排列,也有利于导电链形成;以聚并苯作为导电填料所制备的复合物具有较高的PTC强度;辐射交联可以提高聚乙烯/聚并苯复合物PTC强度,抑制NTC效应.     

利用原位微纤化技术控制聚合物形态的研究进展

综述了利用原位微纤化技术控制聚合物形态的研究进展,简要介绍了原位微纤化共混物的概念、制备方法、影响成纤的因素及常见原位微纤化体系等,讨论了原位微纤化技术对碳纳米管(CNTs)/聚碳酸酯(PC)/聚乙烯(PE)、碳黑(CB)/对苯二甲酸乙二醇酯(PET)/PE及纳米碳酸钙(nano-CaCO3)/CB/PET/PE等体系的形态调控以及体系形态与力学性能、电学性能的关系,简要介绍了原位微纤化技术在废旧塑料回收方面的应用,最后阐述了原位微纤化技术的重要性并展望了其应用前景.     

The β-nucleated ternary composites of polypropylene/nano-CaCO3/short poly(ethylene-terephthalate) fiber

A serial of β-nucleated polypropylene (β-PP)/nano-calcium carbonate (nano-CaCO₃)/ short poly(ethylene-terephthalate) (PET) fiber composites were prepared using extrusion blending. Maleic anhydride grafted PP (PP-g-MA) was used to modify the compatibility. The relationships among components, structure, and properties of the PP composites were studied. The results show that adding nano-CaCO₃ improved the mechanical properties of the materials. Adding PET fiber increased the rigidity and toughness but the tensile strength decreased. PP-g-MA modified the compatibility of the components of the composites. Both PET fiber and nano-CaCO₃ had nucleation effect on the PP crystallization and slightly induced the formation of β crystals. Ternary β-PP/nano-CaCO₃/PET fiber composites contained high β-crystal content, and the compatibilizer exhibited synergy effect with β nucleating agent to further increase the β-crystal content in the blends. Mo’s method could satisfactorily describe the nonisothermal crystallization behavior of ternary composites, whereas Jeziorny and Ozawa methods failed to do the same ideally.     

A NOVEL GAS SENSOR FROM POLYMER-GRAFTED CARBON BLACK: EFFECTS OF POLYMER,CRYSTALLINE ORGANIC COMPOUND,AND CARBON BLACK ON ELECTRIC RESPONSE TO TETRAHYDROFURAN VAPOR

The responsiveness of electric resistance of three types of composites, polyethylene (PE)/PE-grafted carbon black (CB) (CB-g-PE), N,N'-dicyclohexylcarbodiimide (DCC)/CB-g-PE and PE/DCC/CB-g-PE, to THF vapor was investigated. To modify the CB compatibility in the composite, PE was grafted onto a CB surface. Although responsiveness of composite DCC/CB-g-PE was the most sensitive to THF vapor among the three composites, the composite film is too weak to be of practical use. On the contrary, the responsiveness and the sensitivity of PE/CB-g-PE were too low to be used in many fields. However, through modification by the addition of DCC, responsiveness was greatly improved, and the sensitivity was considerably higher than that of PE/CB-g-PE. The effects of CB-g-PE and DCC content in the composites on the responsiveness to THF vapor was studied in detail. It was found that the responsiveness of electric resistance to THF vapor was caused by the change of the crystalline structure of the composite. A crystalline model was proposed to explain the response of the composite to solvent vapor.     

Surface modification of multiwall carbon nanotubes and its effect on mechanical and through‐plane electrical resistivity of PEMFC bipolar plate nanocomposites

In this work, we showed how the functionalization of multiwall carbon nanotubes (MWCNT) by nitric acid (HNO₃) and their predispersion into poly (butylene terephthalate) (PBT) improved the through‐plane electrical conductivity and mechanical properties of co‐continuous morphology polyvinylidene fluoride (PVDF)/poly (ethylene terephthalate) (PET)/carbon black (CB)/graphite (GR)/MWCNT nanocomposites. First, when MWCNT were functionalized with HNO₃ then premixed with PBT, they showed no aggregations inside the PBT matrix due to their improved interfacial interactions and chemical compatibility with the PBT matrix. Then, when PBT/(HNO₃‐functionalized MWCNT) mixture was added in small quantities to (PET/PVDF)/(CB/GR) composites, it decreased significantly their through‐plane resistivity and enhanced their impact and flexural properties. Its synergistic effect also led to the best proton exchange membrane fuel cell bipolar plate prototypes (smoother surface, without any cracks).     

玻璃纤维对聚甲醛基导电复合材料性能的影响

采用在转矩流变仪中熔融混合的方法制备了聚甲醛(POM)/多壁碳纳米管(MWCNTs)/玻璃纤维(GF)和POM/炭黑(CB)/GF复合材料,研究了GF的加入对复合材料的导电性能、结晶行为和动态力学性能的影响.采用场发射扫描电镜(FESEM)观察了复合材料中导电填料的分散状态,发现GF的加入对MWCNTs和CB的分散状态没有明显影响.虽然GF为导电惰性填料,但因其加入起到了占位作用,明显提高了导电填料的有效浓度,从而使复合材料的体积电阻率明显降低.采用示差扫描量热仪(DSC)研究了复合材料中POM的结晶行为,发现GF的加入对POM的结晶温度、熔点和结晶度均无明显影响.采用动态机械分析仪(DMA)对复合材料的动态力学性能进行了研究,表明GF的加入能够明显地提高复合材料的储能模量.     

聚乙烯炭黑复合材料导电逾渗的蒙脱卡罗法研究

众所周知,在聚合物中加入导电粒子后可以制成导电复合材料,但是加入的导电组分的体积分数必须超过某个临界值.在这方面研究最多的体系就是聚乙烯-炭黑复合材料[1,2].当炭黑的体积分数低于该临界值时,复合材料的电导率极低.     

Thermal stability and flame-retardancy mechanism of poly(ethylene terephthalate)/boehmite nanocomposites

The thermal stability and flame-retardancy properties of poly(ethylene terephthalate)/nano-boehmite composites (PET/AlOOH) were investigated using composites prepared in situ. Combustion behaviour and flammability were assessed using the limiting oxygen index (LOI) and cone calorimetry. The incorporation of nano-boehmite increased the LOI of PET from 18 to greater than 25. Cone calorimetry showed that the heat release rates and total smoke production values of PET/AlOOH composites were significantly less than those of pure PET. It also showed that PET/AlOOH combustion produced greater quantities of char residues than did PET combustion. These results showed that nano-boehmite is an effective flame-retardant for PET. Combustion residues were examined using scanning electron microscopy, indicating that nano-boehmite addition produced consistent, thick char crusts. Thermal stability and pyrolysis were investigated using thermogravimetric analysis and pyrolysis-gas chromatography-mass spectrometry, showing that thermal stability of PET/AlOOH was superior to that of pure PET, fewer cracking products were produced in nanocomposite combustion than in pure PET combustion, and pyrolysis of the flame-retardant polyester was incomplete. We propose a condensed phase mechanism for the PET/AlOOH flame-retardancy effect.     

Preparation of Polylactide/Poly(ether)urethane Blends with Excellent Electro-actuated Shape Memory <Emphasis Type="Italic">via</Emphasis> Incorporating Carbon Black and Carbon Nanotubes Hybrids Fillers

In this work, hybrid conductive fillers of carbon black (CB) and carbon nanotubes (CNTs) were introduced into polylactide (PLA)/thermoplastic poly(ether)urethane (TPU) blend (70/30 by weight) to tune the phase morphology and realize rapid electrically actuated shape memory effect (SME). Particularly, the dispersion of conductive fillers, the phase morphology, the electrical conductivities and the shape memory properties of the composites containing CB or CB/CNTs were comparatively investigated. The results suggested that both CB and CNTs were selectively localized in TPU phase, and induced the morphological change from the sea-island structure to the co-continuous structure. The presence of CNTs resulted in a denser CB/CNTs network, which enhanced the continuity of TPU phase. Because the formed continuous TPU phase provided stronger recovery driving force, the PLA/TPU/CB/CNTs composites showed better shape recovery properties compared with the PLA/TPU/CB composites at the same CB content. Moreover, the CB and CNTs exerted a synergistic effect on enhancing the electrical conductivities of the composites. As a result, the prepared composites exhibited excellent electrically actuated SME and the shape recovery speed was also greatly enhanced. This work demonstrated a promising strategy to achieve rapid electrically actuated SME via the addition of hybrid nanoparticles with self-networking ability in binary PLA/TPU blends over a much larger composition range.     

炭黑填充聚甲基乙烯基硅氧烷硫化胶的阻温特性与电阻弛豫

研究了炭黑填充硅橡胶硫化胶的热循环以及热处理过程中的导电行为,发现在热循环中阻温关系曲线逐渐向低电阻方向移动,而在恒温下发生电阻弛豫现象;分析了硫化胶的导电机制,讨论了阻温关系发生移动的原因.     

The strain-sensing behaviors of carbon black/polypropylene and carbon nanotubes/polypropylene conductive composites prepared by the vacuum-assisted hot compression

The strain-sensing behaviors of carbon black (CB)/polypropylene (PP) and carbon nanotubes (CNTs)/PP conductive composites prepared by the vacuum-assisted hot compression were studied and compared. When ten extension-retraction cycles were applied, it was found for CB/PP, the value of the maximum responsivity (ΔR/R ₀, ΔR—the instantaneous variation of the resistance during the test, R ₀—the original resistance) decreased gradually with increasing the cycle number, but it began to rise from the seventh cycle. The value of the min ΔR/R ₀ increased during the whole test. While for CNTs/PP, both the values of the max and min ΔR/R ₀ decreased rapidly. It is suggested that the different behaviors mainly depend on the distinction in the dimension of the conductive fillers and the preparation technique.     

Rheological behavior in blends of PET with ionomeric polyester

The rheological behavior and the morphology in blends of polyethylene terephthalate (PET) with ionomeric polyester were investigated over a wide range of different blending ratios. The ionomeric polyester is derived from PET modified through copolycondensation with sulfonate moiety, sodiosulfo isophthalate (Na-SIP), iso-phthalic acid (IPA) and polyethylene glycol (PEG). The results showed that the apparent viscosity and non-Newtonian index of the PET/ionomeric polyester blend system had a nonlinearity change with the change of the blend ratio of PET/ionomeric polyester. The anomaly of the viscous flow activation energy change was found as the content of ionomeric polyester was about 40% (w/w) in the blend system, suggesting the presence of physical cross-linked structure formed by strong polar tangling points and the phase separation owing to poor compatibility between the PET and ionomeric polyester. The morphology and thermal behavior of the blends were observed, respectively, with differential scanning calorimetry (DSC) and atomic force microscopy (AMF).     

NONLINEAR J-E CHARACTERISTICS IN THE ELECTRIC-THERMAL EQUILIBRIUM STATE FOR HIGH DENSITY POLYETHYLENE CONDUCTIVE COMPOSITES*

 The nonlinear J-E characteristics under self-heating equilibrium for conductive composites based on high density polyethylene were studied. The results show that there are identical conduction mechanisms under self-heating equilibrium for the composites with various initial resistivities determined by filler content or ambient temperature. The nonlinear conduction behavior was involved in the limited microstructure transformations of the conducting network induced by electrical field applied and the corresponding self-heating effect. A reversible thermal fuse (RTF) model was suggested to interpret the physical origin of the nonlinear J-E characteristics.     

Combustion behavior and thermal stability of ethylene-vinyl acetate composites based on CaCO3-containing oil sludge and carbon black

CaCO₃-containing oil sludge (OS) is a by-product from petroleum industry, with great amount of production. Therefore, an effective processing methods for CaCO₃-containing OS is urgently needed. Herein, ethylene-vinyl acetate (EVA) composites based on CaCO₃-containing OS and carbon black (CB) were prepared by melt blending method. The combustion behavior and thermal stability of flame-retardant EVA/OS/CB composites were investigated by cone calorimeter test, limiting oxygen index (LOI), scanning electron microscopy (SEM), smoke density test (SDT), and thermogravimetry-Fourier infrared spectrometry. The heat release rate and smoke production rate of the ternary composites containing 3% CB significantly decreased compared with the EVA/OS composites and pure EVA. Moreover, addition of a certain amount of CB could evidently increase LOI values. The morphologies and structures of the residues, revealed by SEM, ascertained that a better carbonaceous protective layer was formed on the ternary composites than the EVA/OS composite. It was obtained from SDT that CB in the material could retard the smoke production with the application of the pilot flame. The EVA/OS/CB composites assumed a higher thermal stability than the EVA/OS composites and pure EVA.

     

Effect of nanocrystalline cellulose on the curing characteristics and aging resistance properties of carbon black reinforced natural rubber

This work focused on the effect of nanocrystalline cellulose (NCC) on the curing characteristics, aging resistance and thermal stability of natural rubber (NR) reinforced with carbon black (CB). Sharing the same fillers loading of 45 parts per hundred rubber (phr), NR/NCC/CB composites with different NCC/CB ratios (i.e. 0/45, 5/40, 10/35, 15/30, 20/25 phr) were prepared and analyzed. Resorcinol and hexamethylene tetramine (RH), acting as the modifier in NR/NCC interface, was also discussed for its influence. The result showed that an relatively higher ratio of NCC/CB led to a lower torque, a shorter cure time (T ₉₀), a slightly longer scorch time (T ₁₀) and a bigger vulcanization rate constant (K). This tendency suggested that the existence of NCC accelerated the vulcanization process. Additionally, modified by RH, NR/NCC/CB compounds exhibited a short T ₁₀ and a elevated torque. And a moderate RH content would lower the E _a of vulcanization. A 10 phr substitute of CB by NCC can help to improve aging resistance in terms of mechanical properties. In a high temperature aging condition, composites with 10 phr NCC also performed the highest storage modulus (G′) among composites tested. A moderate NCC content contributed to the best retention of G′ after high temperature aging, so did the incorporation of RH. With the partial replacement of CB by NCC, the temperature of 5% weight-lose had a slight drop and the apparent crosslink density showed a decrease. Thanks to the interaction of RH with both NR and NCC, composites showed an improvement in apparent crosslink density after modified by RH.     

Resistivity control in the semiconductive region for carbon-black-filled polymer composites

It is known that the electrical volume resistivity of insulating polymers filled with conductive fillers, such as metal particles and/or carbon black (CB) particles, suddenly decreases at a certain content of the filler. Therefore, it is very difficult to control the resistivity in the semiconductive region for the CB-filled composites. We examined two effects to control the electrical volume resistivity in the semiconductive region for CB-filled polymer composites. One is the effect of fluorination of the CB surface on the percolation behavior using surface-fluorinated CB particles as a filler. The other is the effect of copolymerization of polyethylene (PE) with a vinyl acetate (VA) functional group on the percolation behavior using poly(ethylene-co-VA) (EVA) as a matrix. By immersion heat measurements, it was found that the London dispersive component turned out to be the predominant factor of the surface energy of fluorinated CBs. The London dispersive component of the surface energy significantly decreased, while the polar component slightly increased on increasing the fluorine content. The resistivity of fluorinated a CB-filled low-density PE composite showed that the percolation threshold increased, and the transition from the insulating state to the conductive state became sluggish, on increasing the fluorine content. In the case of using EVA as a matrix, on the other hand, the percolation curve was moderated with the increase in the VA content. Therefore, copolymerization of PE with VA is also suitable for the design of a semiconductive polymer composite as well as for fluorination of the CB surface. The total surface area per unit mass of dispersed CB particles in the EVA matrix estimated from small-angle X-ray scattering decreased with increasing CB content. Further, the decrease in the surface area is moderated with an increase in VA content. It was found that the difference in the percolation curve is due to the difference in the dispersive state of CB particles.     

Conduction stability of high-density polyethylene/carbon black composites due to electric field action

Conduction stability of high-density polyethylene/carbon black (HDPE/CB) composites with a CB volume fraction slightly above the percolation threshold is studied in relation to electric field action at various ambient temperatures below the melting point of HDPE. It is found that resistance of the composites shows considerable changes after the electric field is switched off. Influence of irradiation crosslinking of HDPE on the conduction stability is also discussed.     

Effect of conductive fillers on the cyclic stress-strain and nano-scale free volume properties of silicone rubber

The effect of carbon black(CB) and graphite(G) powders on the macroscopic and nano-scale free volume properties of silicone rubber based on poly(di-methylsiloxane)(PDMS) was studied through thermal and cyclic mechanical measurements, as well as with positron annihilation lifetime spectroscopy(PALS). The melting temperature of the composites(Tm) and the endothermic enthalpy of melting(?Hm) were estimated by differential scanning calorimetry(DSC). Tm and the degree of crystallinity(χc) of PDMS composites were found to decrease with increasing the CB content. This can be explained due to the increase in physical cross-linking which results in a decrease in the crystallite thickness. Besides, χc was found to be dependent on the filler type. Cyclic stress-strain behavior of PDMS loaded with different contents of filler has been studied. Mullins ratio(RM) was found to be dependent on the filler type and content. It was found that, RM increases with increasing the filler content due to the increase in physical cross-linking which results in a decrease in the size of free volume, as observed through a decrease of the o-Ps lifetime τ3 measured by PALS. Moreover, the hysteresis in PDMS-CB composites was more pronounced than in PDMS-G composites. Furthermore, a correlation was established between the free volume Vf and the mechanical properties of PDMS composites containing different fillers. A negative correlation was observed between Vf and RM.     

Polymeric positive-temperature-coefficient materials: dynamic curing effect

The object of this work was to prepare high-density polyethylene (HDPE)/ethylene–propylene–diene terpolymer (EPDM)/conductive carbon black (CB) composites by dynamic curing and to characterize the positive-temperature-coefficient (PTC) performances of the composites.EPDM and dicumyl peroxide were preblended in a research mill. The roll-milled strands were blended with HDPE and CB in a Haake mixer. The sheet resistivity and morphology of the HDPE/EPDM/CB composites with or without the dynamic curing process were investigated. It was concluded that the dynamically cured blends exhibit better PTC performance than the simple blends without dynamic curing. The effects of shear intensity and dicumyl peroxide content during the dynamic curing process were discussed for the PTC characteristics of the HDPE/EPDM/CB composites.