Morphology control of polypropylene by crystallization under carbon dioxide

We investigated the crystalline morphology of isotactic polypropylene obtained by melt crystallization under carbon dioxide (CO₂) at various pressures. Spherulites consisting of regularly arranged fibrils without subsidiary lamellae were obtained by crystallization under CO₂ below 2 MPa, whereas large spherulites consisting of irregularly arranged fibrils with subsidiary lamellae were obtained under ambient pressure. Distorted domain crystals with uniform optical anisotropy consisting of α‐form were found to be obtained under CO₂ above 2 MPa, and needle crystals consisting of γ‐form were obtained above 12 MPa. Transmission electron micrographs showed that straight and thick lamellae are regularly arranged in both the distorted domain crystals and the needle crystals. The uniformly thick lamellae were confirmed by differential scanning calorimetry thermograms; that is, the melting temperature is higher and the melting peak is sharper than those obtained under ambient pressure. Such characteristic crystalline morphologies obtained under CO₂ may be attributed to local ordering in the melt state. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2738–2746, 2004     

Thermal expansion of polymers submitted to supercritical CO2 as a function of pressure

Interactions of polymers with compressed supercritical CO₂ has been studied by using pressure‐controlled scanning calorimetry (PCSC). Global cubic thermal expansion coefficients (α_{pol‐g‐int}) for medium density polyethylene (MDPE) and poly(vinylidene fluoride) (PVDF) saturated with supercritical CO₂ have been determined at 352.4 K over the pressure range from 0.1 MPa to 100 MPa. In both cases, the isotherms of global α_{pol‐g‐int} exhibit minima near 20 MPa. At pressures below the minimum, α_{pol‐g‐int} for the PVDF–CO₂ system are higher than for the MDPE–CO₂ system, while at pressures above the minimum the opposite was observed. This proves that incorporation of CO₂ in PVDF is stronger than in MDPE. The appearance of the minimum is attributed to the action of compressed CO₂ molecules, which at higher pressures are forced to enter deep inside the interstitial or other voids in the polymer and cause their mechanical distension, which must be associated with an endothermic effect. The measurements have been performed on polymers used for fabrication of pipelines. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44:185–194, 2006     

Indentation of poly(methyl methacrylate) under high‐pressure gases

The variation of the indentation hardness of a high molecular weight poly(methyl methacrylate) (PMMA) subjected to CO₂ and Ar at high pressure was measured in situ. The samples were subjected to gas exposure for 3 h at 40 °C before a conical indenter of an included angle at 105 °, with a fixed load of 0.237 kg, was applied for a loading time of 60 s. The data show that both CO₂ and Ar reduce the hardness of PMMA to a comparable extent at low pressures. The hardness of PMMA subjected to Ar indicates a minimum at about 4 MPa and then increases. CO₂ produced a monotone decreasing trend in hardness in the pressure range studied, and the glass‐transition temperature (T_g) was achieved at about 6.0 MPa. The change in hardness is attributed to plasticization of the polymer matrix that is more extensive for CO₂. The relationship between the change in hardness for this PMMA subjected to high‐pressure CO₂, the corresponding change in the T_g, and the associated swelling of the polymer is discussed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 3020–3028, 2001     

Effect of poly(butylene succinate) crystals on spherulitic growth of poly(ethylene oxide) in binary blends of the two substances

The effects of the lamellar growth direction, extinction rings, and spherulitic boundaries of poly(butylene succinate) (PBSU) on the spherulitic growth of poly(ethylene oxide) (PEO) were investigated in miscible blends of the two crystalline polymers. In the crystallization process from a homogeneous melt, PBSU first developed volume‐filling spherulites, and then PEO spherulites nucleated and grew inside the PBSU spherulites. The lamellar growth direction of PEO was identical with that of PBSU even when the PBSU content was about 5 wt %. PEO, which intrinsically does not exhibit banded spherulites, showed apparent extinction rings inside the banded spherulites of PBSU. The growth rate of a PEO spherulite, G_PEO, was influenced not only by the blend composition and the crystallization temperature of PEO, but also by the growth direction with respect to PBSU lamellae, the boundaries of PBSU spherulites, and the crystallization temperature of PBSU, T_PBSU. The value of G_PEO first increased with decreasing T_PBSU when a PEO spherulite grew inside a single PBSU spherulite. Then, G_PEO decreased when T_PBSU was further decreased and a PEO spherulite grew through many tiny PBSU spherulites. This behavior was discussed based on the aforementioned factors affecting G_PEO. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 539–547, 2009     

Crystallization kinetics study of poly(L‐lactic acid)/carbon nanotubes nanocomposites

Effects of carbon nanotubes (CNT) on the isothermal crystallization kinetics of poly(L ‐lactic acid) (PLLA) were quantitatively investigated using the Avrami equation and the secondary nucleation theory of Lauritzen and Hoffman. CNT via grafting modification with PLLA could well disperse in the PLLA matrix and give significantly enhanced crystallization rate and crystallinity of PLLA as analyzed by differential scanning calorimetry and polarized optical microscopy. Analysis of isothermal crystallization kinetics using the Avrami equation demonstrated that CNT significantly enhanced the bulk crystallization of PLLA. Analysis of spherulite growth kinetics using the secondary nucleation theory of Lauritzen and Hoffman found that CNT could expand the temperature range of the crystallization regime III of PLLA. Values of the nucleation constant (K_g) in crystallization regimes III and II of PLLA both increased with increasing CNT contents. The K_g III/K_g II ratios were found to be close to the theoretical value 2 but were not clearly found to depend on the CNT contents. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 983–989, 2010     

Self‐decelerated crystallization in poly(butylene terephthalate)/poly(ε‐caprolactone) blends

Isothermal crystallization of poly(butylene terephthalate) (PBT) blended with oligomeric poly(ε‐caprolactone) (PCL) is investigated by polarized optical microscopy and differential scanning calorimetry at various temperatures (T_c). The growth rate of PBT spherulites is found to depend on time (t), as the spherulite radius (r) linearly increases with t at the early stages of crystallization (r ∝ t), then, with the progress of phase transition, the spherulite radius becomes dependent on the square root of the time (r ∝ t^1/2) until termination of crystal growth. The nonlinear advance of the crystal growth front is caused by a varied composition of the melt phase in contact with the growing crystals, due to diffusion of mobile PCL chains away from the spherulite surface. The melt phase becomes spatially inhomogeneous, causing self‐deceleration of PBT crystallization until a limit composition that prevents further crystallization is reached in the melt. The maximum crystallinity achievable during isothermal crystallization decreases with T_c. The lowering of the temperature after termination of the isothermal crystallization allows to complete the crystal growth, but the final developed crystallinity still depends on T_c, being lower at higher T_cs. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3148–3155, 2007     

CO2‐delayed crystallization of isotactic polypropylene: A kinetic study

The effect of CO₂ on the nonisothermal crystallization of isotactic polypropylene (iPP) was studied with high‐pressure differential scanning calorimetry at cooling rates of 0.2–5 °C/min. CO₂ significantly delayed the melt crystallization of iPP, and both the crystallization temperature and the heat of crystallization decreased with increasing CO₂ pressure. The crystallization rate of iPP, as characterized by the half‐time, was also prolonged by the presence of CO₂. With a modified Ozawa model developed by Seo, the Avrami crystallization exponent n of iPP was calculated. This value was depressed by the addition of CO₂ and was strongly dependent on the CO₂ pressure at low cooling rates. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1518–1525, 2003     

Cold crystallization and postmelting crystallization of PLA plasticized by compressed carbon dioxide

The cold crystallization at temperature T_cc (melting > T_cc > glass transition) and the postmelting crystallization of polylactic acid plasticized by compressed carbon dioxide (CO₂) were studied using a high-pressure differential scanning calorimeter. The kinetics of the two kinds of crystallization were evaluated by the Avrami equation as a function of pressure at certain temperatures. The effects of using talc as a nucleation agent on the two types of crystallization under pressure were also investigated. The results show that compressed CO₂ increased the mobility of the polymer chains in solid state, resulting in an increased rate of cold crystallization. The decreased rate of postmelting crystallization was mainly in the nucleation-controlled region, which indicates that the number of nuclei was decreased by the compressed CO₂. The growth rate of the two crystallization types followed the Avrami equation, but the kinetics of each depended upon temperature and pressure. The inclusion of talc accelerated postmelting crystallization but had little effect on cold crystallization. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2630–2636, 2008     

Effect of supercritical carbon dioxide on the crystallization and melting behavior of linear bisphenol A polycarbonate

The crystallization and melting behavior of bisphenol A polycarbonate treated with supercritical carbon dioxide (CO₂) has been investigated with differential scanning calorimetry. Supercritical CO₂ depresses the crystallization temperature (T_c) of polycarbonate (PC). The lower melting point of PC crystals increase nonlinearly with increasing treatment temperature. This indicates that the depression of T_c is not a constant at the same pressure. T_c decreases faster at a higher treatment temperature than at a lower temperature. The leveling off of the depression in T_c at higher pressures is due to the antiplasticization effect of the hydrostatic pressure of CO₂. The melting curves of PC show two melting endotherms. The lower melting peak moves to a higher temperature with increasing treatment temperature, pressure, and time. The higher temperature peak moves toward a higher temperature as the treatment temperature is increased, whereas this peak is independent of the treatment pressure, time, and heating rate. The double melting peaks observed for PC can be attributed to the melting of crystals with different stability mechanisms. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 280–285, 2004     

High‐pressure rheology and viscoelastic scaling predictions of polymer melts containing liquid and supercritical carbon dioxide

High‐pressure rheological behavior of polymer melts containing dissolved carbon dioxide (CO₂) at concentrations up to 6 wt % were investigated using a high‐pressure extrusion slit die rheometer. In particular, the steady shear viscosity of poly(methyl methacrylate), polypropylene, low‐density polyethylene, and poly(vinylidene fluoride) with dissolved CO₂ were measured for shear rates ranging from 1 to 500 s^?1 and under pressure conditions up to 30 MPa. The viscosity of all samples revealed a reduction in the presence of CO₂ with its extent dependent on CO₂ concentration, pressure, and the polymer used. Two types of viscoelastic scaling models were developed to predict the effects of both CO₂ concentration and pressure on the viscosity of the polymer melts. The first approach utilized a set of equations analogous to the Williams–Landel–Ferry equation for melts between the glass‐transition temperature (T_g) and T_g + 100 °C, whereas the second approach used equations of the Arrhenius form for melts more than 100 °C above T_g. The combination of these traditional viscoelastic scaling models with predictions for T_g depression by a diluent (Chow model) were used to estimate the observed effects of dissolved CO₂ on polymer melt rheology. In this approach, the only parameters involved are physical properties of the pure polymer melt that are either available in the existing literature or can be measured under atmospheric conditions in the absence of CO₂. The ability of the proposed scaling models to accurately predict the viscosity of polymer melts with dissolved high‐pressure CO₂ were examined for each of the polymer systems. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 3055–3066, 2001     

The formation of γ‐crystal in long‐chain branched polypropylene under supercritical carbon dioxide

The crystallization behavior of long‐chain branched (LCB) polypropylene (PP) in the supercritical carbon dioxide (scCO₂) atmosphere was investigated to show the influences of LCB and CO₂ on the formation of γ‐crystal. The crystallization experiments were performed in CO₂ atmosphere with the pressure from 1.3 to 10.4 MPa and temperature between 90 and 130 °C. The effects of LCB level, CO₂ pressure, and crystallization temperature on the content of γ‐crystal were investigated. The results showed that the influence of LCB on the formation of γ‐crystal was obvious when PP was crystallized in CO₂. The content of γ‐crystal increased with LCB level and reached a maximum of 88.2%. It could be explained that, as LCB increased the chainfolding energy of PP molecular chain and hindered it from folding back into crystal lamella, which made the formation of γ‐crystal easier. However, CO₂ was the key factor in the formation of γ‐crystal, and the influence of CO₂ on γ‐crystal was much significant than that of LCB. It was believed that the increase of free volume after dissolving of CO₂ in PP was helpful in the formation of γ‐crystal. It was found that the content of γ‐crystal increased almost linearly with CO₂ pressure (CO₂ content), and the contribution of CO₂ to γ‐crystal increased with pressure, while that of LCB increased with temperature. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 441–451, 2008     

Melt crystallization and morphology of poly(ε‐caprolactone)‐poly(ethylene glycol) diblock copolymers with different compositions and molecular weights

Ring opening polymerization of ε‐caprolactone was realized in the presence of monomethoxy poly(ethylene glycol) with M_n = 1000 and 2000, using Zn(La)₂ as catalyst. The resulting PCL‐PEG diblock copolymers with CL/EO repeat unit molar ratios from 0.2 to 3.0 were characterized by using DSC, WAXD, SEC, and ¹H NMR. The crystal phase of PCL blocks exist in all polymers, and the crystallization ability of PCL blocks increases with CL/EO ratio. PEG blocks are able to crystallize for copolymers with CL/EO below 1.0 only. Melt crystallization results were analyzed with Avrami equation. The Averami exponent n is around 3.0 in most cases, in agreement with heterogeneous nucleation with three dimensional growth. The morphology of the crystals was observed by using POM. Rod‐like crystals were found to grow in 1, 3 or 2, 4 quadrants for samples with low molecular weights. In the case of a copolymer with M_n,PEG = 2000 and M_n,PCL = 800, PEG blocks could crystallize and grow on PCL crystals after PCL finished to form rod‐like crystals, leading to formation of poorly or well structured spherulites. The spherulite growth rate (G) was determined at different crystallization temperatures (T_c) ranging from 9 to 49 °C. All the copolymers present a steady G decrease with increasing crystallization temperature due to lower undercooling. On the other hand, increase of CL/EO ratio leads to increase of G in the same T_c range. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 286–293, 2010     

Membrane osmometer for use at moderate applied pressures

A membrane osmometer designed for use at pressures greater than 0.1 MPa and less than 6 MPa was employed to determine the pressure coefficient of the equilibrium osmotic pressure (?π/?P) of a dilute polystyrene/toluene solution. The pressure coefficient of the second virial coefficient (?A₂/?P), calculated from ?π/?P, was 6 (±4) × 10^?5 cm³ mol g^?2 MPa^?1, which was in reasonable agreement with the value obtained from pressure‐dependent light scattering. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3064–3069, 2003     

Prediction of poly(oxymethylene) non-isothermal crystallization behaviour from isothermal data

The spherulite growth, nucleation-related,K _g, parameter values obtained from isothermal data (by DSC or optical microscopy) and two other adjustable parameters (the spherulite growth rate preexponential factor and the Avrami's or Tobin's exponent,n) have been used with Nakamura's and Tobin's modified non-isothermal equations to model the kinetics of polymer non-isothermal crystallization. Malkin's model was also tested, for comparison. It is shown that, for polymers that crystallize on cooling almost entirely at temperatures higher than the maximum growth rate temperature, this Tobin's-like non-isothermal model accurately describes the experimental behaviour with only 2 parameters.     

Isothermal melt and cold crystallization kinetics of poly(aryl ether ketone ether ketone ketone)

The isothermal melt and cold crystallization kinetics of poly(aryl ether ketone ether ketone ketone) are investigated by differential scanning calorimetry over two temperature regions. The Avrami equation describes the primary stage of isothermal crystallization kinetics with the exponent n ≈ 2 for both melt and cold crystallization. With the Hoffman–Weeks method, the equilibrium melting point is estimated to be 406 °C. From the spherulitic growth equation proposed by Hoffman and Lauritzen, the nucleation parameter (K_g) of the isothermal melt and cold crystallization is estimated. In addition, the K_g value of the isothermal melt crystallization is compared to those of the other poly(aryl ether ketone)s. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1992–1997, 2000     

Effects of high-pressure CO2 on the glass transition temperature and mechanical properties of polystyrene

Hydrostatic pressure usually increases the glass transition temperature T_g of a polymer glass by decreasing its free volume; if the pressurizing environment is soluble in the polymer, however, one might expect an initial decrease in T_g with pressure as the polymer is plasticized by the environment. Just such a minimum in the T_g of polystyrene (PS) is observed as the pressure of CO₂ gas is increased over the range 0.1–105 MPa from both ultrasonic (1 MHz) measurements of Young's modulus E and static measurements of the creep compliance J. A time-temperature-pressure superposition law is obeyed by PS which allows a master curve for the compliance to be constructed and shift factors to be determined. A master curve for E is then obtained by using the Boltzmann superposition principle. The compliance J reaches a maximum, and E and T_g reach minima, at a CO₂ pressure of ca. 20 MPa at both 34 and 45°C, which are above the critical temperature (31°C) of CO₂. At the minimum, T_g is 41 at 45°C and 36 at 34°C, the larger depression at 34°C evidently corresponding to the higher solubility of CO₂ at the lower temperature. The plasticization effect due to CO₂ can be isolated by subtracting the effect of hydrostatic pressure alone from the experimental data. The results leave no doubt that at high pressures CO₂ gas is a severe plasticizer for polystyrene.     

An in situ study of plasticization of polymers by high-pressure gases

A high-pressure differential scanning calorimetric technique is described for studying polymer plasticization by compressed gases at pressures to 100 atm. The in situ measurements avoid problems due to gas desorption encountered with conventional DSCs, thus providing an accurate way to determine the change in glass transition temperature, T_g, with pressure, p. The entire T_g–p curve can be established in less than 2 days. The glass transition was observed as a sharp step in the case of 100–200-μm thin samples, whereas thicker samples gave a broad transition; highly reproducible results were obtained for the thin samples. For PS–CO₂, the measured T_gs under various pressures were found to be in good agreement with literature values. Results for the systems PS–HFC134a, PVC–CO₂, and PC–CO₂ are also reported. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 977–982, 1998     

Crystallization of bisphenol a polycarbonate induced by supercritical carbon dioxide

Supercritical carbon dioxide readily induces crystallization in bisphenol A polycarbonate. Crystallization begins within one h of exposure to the CO₂ at temperatures and pressures as low as 75°C and 100 atm. The degree of crystallinity increases sharply as the CO₂ pressure is raised from 100 to 300 atm but levels off thereafter. This behavior is likely due to a minimum in the T_g of the polycarbonate/CO₂ mixture owing to the opposite effects of the pressure on the T_g of the polymer and on the equilibrium weight fraction of CO₂ absorbed. Percent crystallinities of over 20%, comparable to that achieved using acetone or other organic liquids, have been obtained after 2 h exposure to supercritical CO₂. Since polycarbonate degasses quickly and quantitatively at ambient temperature and pressure, the high T_g of bisphenol A polycarbonate can be regained in the crystallized material without further vacuum treatment.     

Effect of supercritical carbon dioxide on the crystallization behavior of poly(ether ether ketone)

The supercritical CO₂ (sc‐CO₂) provided a moderate condition to make the amorphous CO₂/poly(ether ether ketone) (PEEK) mixtures at 30 MPa and 40 °C. The crystal is obtained directly after treating CO₂/PEEK mixture from 70 to 240 °C. The crystallization behavior of CO₂/PEEK mixtures before and after treatment is investigated in detail by using differential scanning calorimetry (DSC), dynamic mechanical analysis, and wide‐angle X‐ray diffraction. DSC curves of CO₂/PEEK samples showed the double cold crystallization peaks. The lower cold crystallization peak moves to higher temperature with the content of CO₂ decreasing, and the higher cold crystallization peak keeps their temperatures at about 172 °C without a remarkable change. The dynamic mechanical spectrometry was also introduced to explain the relaxation behavior of the glass transition and crystallization. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2927–2936, 2007     

Crystallization kinetics of poly(trimethylene terephthalate)

The isothermal crystallization kinetics of poly(trimethylene terephthalate) (PTT) have been investigated using differential scanning calorimetry (DSC) and polarized light microscopy (PLM). Enthalpy data of exotherm from isothermal crystallization were analyzed using the Avrami theory. The average value of the Avrami exponent, n, is about 2.8. From the melt, PTT crystallizes according to a spherulite morphology. The spherulite growth rate and the overall crystallization rate depend on crystallization temperature. The increase in the spherulitic radius was examined by polarized light microscopy. Using values of transport parameters common to many polymers (U* = 1500 cal/mol, T_∞= T_g − 30 °C) together with experimentally determined values of T (248 °C) and T_g (44 °C), the nucleation parameter, k_g, for PTT was determined. On the basis of secondary nucleation analyses, a transition between regimes III and II was found in the vicinity of 194 °C (ΔT ≅ 54 K). The ratio of k_g of these two regimes is 2.1, which is very close to 2.0 as predicted by the Lauritzen–Hoffman theory. The lateral surface‐free energy, σ = 10.89 erg/cm² and the fold surface‐free energy, σ_e = 56.64 erg/cm² were determined. The latter leads to a work of chain‐folding, q = 4.80 kcal/mol folds, which is comparable to PET and PBT previously reported. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 934–941, 2000