Scheduling a hybrid assembly-differentiation flowshop to minimize total flow time

This study considers a hybrid assembly-differentiation flowshop scheduling problem (HADFSP), in which there are three production stages, including components manufacturing, assembly, and differentiation. All the components of a job are processed on different machines at the first stage. Subsequently, they are assembled together on a common single machine at the second stage. At the third stage, each job of a particular type is processed on a dedicated machine. The objective is to find a job schedule to minimize total flow time (TFT). At first, a mixed integer programming (MIP) model is formulated and then some properties of the optimal solution are presented. Since the NP-hardness of the problem, two fast heuristics (SPT-based heuristic and NEH-based heuristic) and three hybrid meta-heuristics (HGA-VNS, HDDE-VNS and HEDA-VNS) are developed for solving medium- and large-size problems. In order to evaluate the performances of the proposed algorithms, a lower bound for the HADFSP with TFT criteria (HADFSP-TFT) is established. The MIP model and the proposed algorithms are compared on randomly generated problems. Computational results show the effectiveness of the MIP model and the proposed algorithms. The computational analysis indicates that, in average, the HDDE-VNS performs better and more robustly than the other two meta-heuristics, whereas the NEH heuristic consume little time and could reach reasonable solutions.     

Approximation algorithms for two-machine flow shop scheduling with batch setup times

In many practical situations, batching of similar jobs to avoid setups is performed while constructing a schedule. This paper addresses the problem of non-preemptively scheduling independent jobs in a two-machine flow shop with the objective of minimizing the makespan. Jobs are grouped into batches. A sequence independent batch setup time on each machine is required before the first job is processed, and when a machine switches from processing a job in some batch to a job of another batch. Besides its practical interest, this problem is a direct generalization of the classical two-machine flow shop problem with no grouping of jobs, which can be solved optimally by Johnson's well-known algorithm. The problem under investigation is known to be NP-hard. We propose two O(n logn) time heuristic algorithms. The first heuristic, which creates a schedule with minimum total setup time by forcing all jobs in the same batch to be sequenced in adjacent positions, has a worst-case performance ratio of 3/2. By allowing each batch to be split into at most two sub-batches, a second heuristic is developed which has an improved worst-case performance ratio of 4/3. © 1998 The Mathematical Programming Society, Inc. Published by Elsevier Science B.V.     

Heuristic constructive algorithms for open shop scheduling to minimize mean flow time

In this paper, we consider the problem of scheduling n jobs on m machines in an open shop environment so that the sum of completion times or mean flow time becomes minimal. For this strongly NP-hard problem, we develop and discuss different constructive heuristic algorithms. Extensive computational results are presented for problems with up to 50 jobs and 50 machines, respectively. The quality of the solutions is evaluated by a lower bound for the corresponding preemptive open shop problem and by an alternative estimate of mean flow time. We observe that the recommendation of an appropriate constructive algorithm strongly depends on the ratio n/m.     

Single-machine total completion time scheduling with a time-dependent deterioration

In this paper, we consider the single-machine scheduling problems with a time-dependent deterioration. By the time-dependent deterioration, we mean that the processing time of a job is defined by an increasing function of total normal processing time of jobs in front of it in the sequence. The objective is to minimize the total completion time. We develop a mixed integer programming formulation for the problem. The complexity status of this problem remains open. Hence, we use the smallest normal processing time (SPT) first rule as a heuristic algorithm for the general cases and analyze its worst-case error bound. Two heuristic algorithms utilize the V-shaped property are also proposed to solve the problem. Computational results are presented to evaluate the performance of the proposed algorithms.     

Single-machine scheduling to minimize total absolute differences in waiting times with deteriorating jobs

In this paper we consider a single-machine scheduling problem with simple linear deterioration. By simple linear deterioration, we mean that the processing time of a job is a simple linear function of its execution starting time and its deterioration rate. The objective is to find a schedule that minimizes total absolute differences in waiting times. We show that the optimal schedule is V-shaped: jobs are arranged in descending order of their deterioration rates if they are placed before the job with the smallest deterioration rate, but in ascending order of their deterioration rates if placed after it. We prove other several properties of an optimal schedule, and introduce two efficient heuristic algorithms that are tested against a lower bound. We also provide computational results to evaluate the performance of the heuristic algorithms.     

The Delivery Man Problem with time windows

In this paper, a variant of the Traveling Salesman Problem with Time Windows is considered, which consists in minimizing the sum of travel durations between a depot and several customer locations. Two mixed integer linear programming formulations are presented for this problem: a classical arc flow model and a sequential assignment model. Several polyhedral results are provided for the second formulation, in the special case arising when there is a closed time window only at the depot, while open time windows are considered at all other locations. Exact and heuristic algorithms are also proposed for the problem. Computational results show that medium size instances can be solved exactly with both models, while the heuristic provides good quality solutions for medium to large size instances.     

Single machine scheduling with exponential learning functions

In this paper we consider the single machine scheduling problem with exponential learning functions. By the exponential learning functions, we mean that the actual job processing time is a function of the total normal processing times of the jobs already processed. We prove that the shortest processing time (SPT) rule is optimal for the total lateness minimization problem. For the following three objective functions, the total weighted completion time, the discounted total weighted completion time, the maximum lateness, we present heuristic algorithms according to the corresponding problems without exponential learning functions. We also analyse the worst-case bound of our heuristic algorithms. It also shows that the problems of minimizing the total tardiness and discounted total weighted completion time are polynomially solvable under some agreeable conditions on the problem parameters.     

Minimizing flow time in a flow-line manufacturing cell with family setup times

This paper considers the problem of scheduling part families and jobs within each part family in a flowline manufacturing cell with independent family setup times where parts (jobs) in each family are processed together. The objective is to minimize total flow time. A branch-and-bound algorithm capable of solving moderate sized problems is developed. Several heuristic algorithms are proposed and empirically evaluated as to their effectiveness and efficiency in finding optimal permutation schedules. These results show that several heuristic algorithms generate solutions that are better than those generated by an existing genetic algorithm.     

Scheduling start time dependent jobs to minimize the total weighted completion time

This paper deals with a single machine scheduling problem with start time dependent job processing times. The job processing times are characterized by decreasing linear functions dependent on their start times. The problem is to find a schedule for which the total weighted completion time is minimized. It is proved that the problem is NP-hard. Some properties of special cases of the general problem are also given. Based on these results, two heuristic algorithms are constructed and their performance is compared.     

Minimizing makespan in a two-machine flowshop scheduling with batching and release time

This paper studies two-machine flowshop scheduling with batching and release time, whose objective is to minimize the makespan. We formulate the scheduling problem as a mixed integer programming model and show that it is a strongly NP-hard problem. We derive a lower bound and develop dynamic programming-based heuristic algorithms to solve the scheduling problem. Computational experiments are carried out to evaluate the performance of the heuristic algorithms. The numerical results show that some of the heuristic algorithms can indeed find effective solutions for the scheduling problem.     

Some results of the worst-case analysis for flow shop scheduling with a learning effect

This article considers flow shop scheduling problems with a learning effect. By the learning effect, we mean that the processing time of a job is defined by a function of its position in a processing permutation. The objective is to minimize the total weighted completion time. Some heuristic algorithms by using the optimal permutations for the corresponding single machine scheduling problems are presented, and the worst-case bound of these heuristics are also analyzed.     

Scheduling a single batch-processing machine with arbitrary job sizes and incompatible job families: An ant colony framework

This paper investigates the first attempt on the batch-processing machine scheduling problem, where the machine can process multiple jobs simultaneously, using an ant colony optimization metaheuristic. We consider the scheduling problem of a single batch-processing machine with incompatible job families and the performance measure of minimizing total weighted completion time. Jobs of a given family have an identical processing time and are characterized by arbitrary sizes and weights. Based on a number of developed heuristic approaches, we propose an ant colony framework (ACF) in two versions, which are distinguished by the type of embedded heuristic information. Each version is also investigated in two formats, that is the pure ACF and the hybridized ACF. To verify the performance of our framework, comparisons are made based on using a set of well-known existing heuristic and meta-heuristic algorithms taken from the literature, on a diverse set of artificially generated test problem instances. Computational results show the high performance of the proposed framework and signify its ability to outperform the comparator algorithms in most cases as the problem size increases.     

Static and Dynamic Layout Problems with Varying Areas

This paper describes a two-step algorithm for solving the layout problem while assuming the departments can have varying areas. The first step solves a quadratic assignment problem formulation of the problem using a heuristic cutting plane routine. The second step solves a mixed-integer linear programming prob- lem to find the desired block diagram layout. The algorithm incorporates two concepts to make the solu- tions more practical. First, rearrangement costs are simultaneously considered along with flow costs in solving a dynamic layout problem involving multiple time periods. It is the only algorithm to solve a general dynamic layout problem with varying department areas. Second, regular department shapes are maintained by requiring all departments to be rectangular. Its formulation for doing this is more efficient than previous algorithms.     

具有机器适用限制的分布式置换流水车间问题的模型与算法

考虑具有机器适用限制的多个不同置换流水车间的调度问题. 机器适用限制指的是每个工件只能分配到其可加工工厂集合. 所有置换流水车间拥有的机器数相同但是具有不同的加工能力. 首先, 针对该问题建立了基于位置的混合整数线性规划模型; 进而, 对一般情况和三种特殊情况给出了具有较小近似比的多项式时间算法. 其次, 基于NEH方法提出了启发式算法NEHg, 并给出了以NEHg为上界的分支定界算法. 最后, 通过例子说明了NEHg启发式算法和分支定界算法的计算过程, 并进行大量的实验将NEHg与NEH算法结果进行比较, 从而验证了NEHg算法的有效性.     

A restricted dynamic programming heuristic algorithm for the time dependent traveling salesman problem

Dynamic programming (DP) algorithms for the traveling salesman problem (TSP) can easily incorporate time dependent travel times, time windows, and precedence relationships which present difficulties for algorithms based on linear or nonlinear programming formulations and for many TSP heuristics. However, exact DP algorithms for the TSP have exponential storage and computational time requirements and can solve only very small problems. We present a restricted DP heuristic (a generalization of the nearest neighbor heuristic) that can include all the above considerations but solves much larger problems. The heuristic cannot guarantee optimality because only a userspecified specified number of partial tours is retained at each stage. In this paper, the heuristic is implemented for the time dependent traveling salesman problem and is tested on a personal computer on randomly generated problems. The quality of the solution improves, on average, as more computational time is permitted.     

Numerical Methods for Single Machine Scheduling with Non-linear Cost Functions to Minimize Total Cost

In this paper we are concerned with the problem of sequencing a given set of jobs without preemption on a single machine so as to minimize total cost, where associated with each job is a processing time and a differentiable cost function defined on the completion time of the job. The problem, in general, is NP-complete and, therefore, there is unlikely to be an algorithm to solve the problem in reasonable time, thus a heuristic algorithm is desirable. We present two heuristic algorithms to solve the problem. The first algorithm is based on the differential of the cost functions, and the second algorithm is based on the least square approximation of the cost functions. Computational experiences for the case of quadratic, cubic, and exponential cost functions are presented.     

Simulated annealing and tabu search for multi-mode project payment scheduling

This paper involves the multi-mode project payment scheduling problem where the activities can be performed with one of several discrete modes and the objective is to assign activities’ modes and progress payments so as to maximize the net present value of the contractor under the constraint of project deadline. Using the event-based method the basic model of the problem is constructed and in terms of the different payment rules it is extended as the progress based, expense based, and time based models further. For the strong NP-hardness of the problem which is proven by simplifying it to the deadline subproblem of the discrete time–cost tradeoff problem, we develop two heuristic algorithms, namely simulated annealing and tabu search, to solve the problem. The two heuristic algorithms are compared with the multi-start iterative improvement method as well as random sampling on the basis of a computational experiment performed on a data set constructed by ProGen project generator. The results show that the proposed simulated annealing heuristic algorithm seems to be the most promising algorithm for solving the defined problem especially when the instances become larger. In addition, the effects of several key parameters on the net present value of the contractor are analyzed and some conclusions are given based on the results of the computational experiment.     

Minimizing makespan in a two-machine flow shop with effects of deterioration and learning

We consider a two-machine flow shop scheduling problem with effects of deterioration and learning. By the effects of deterioration and learning, we mean that the processing time of a job is a function of its execution starting time and its position in a sequence. The objective is to find a sequence that minimizes the makespan. Several dominance properties and two lower bounds are derived, which are used to speed up the elimination process of a branch-and-bound algorithm proposed to solve the problem. Two heuristic algorithms are also proposed to obtain near-optimal solutions. Computational results are presented to evaluate the performance of the proposed algorithms.     

Decomposition approaches in permutation scheduling problems with application to the M-machine flow shop scheduling problems

In this article, we consider three decomposition techniques for permutation scheduling problems. We introduce a general iterative decomposition algorithm for permutation scheduling problems and apply it to the permutation flow shop scheduling problem. We also develop bounds needed for this iterative decomposition approach and compare its computational requirements to that of the traditional branch and bound algorithms. Two heuristic algorithms based on the iterative decomposition approach are also developed. extensive numerical study indicates that the heuristic algorithms are practical alternatives to very costly exact algorithms for large flow shop scheduling problems.     

New and improved level heuristics for the rectangular strip packing and variable-sized bin packing problems

We consider two types of orthogonal, oriented, rectangular, two-dimensional packing problems. The first is the strip packing problem, for which four new and improved level-packing algorithms are presented. Two of these algorithms guarantee a packing that may be disentangled by guillotine cuts. These are combined with a two-stage heuristic designed to find a solution to the variable-sized bin packing problem, where the aim is to pack all items into bins so as to minimise the packing area. This heuristic packs the levels of a solution to the strip packing problem into large bins and then attempts to repack the items in those bins into smaller bins in order to reduce wasted space. The results of the algorithms are compared to those of seven level-packing heuristics from the literature by means of a large number of strip-packing benchmark instances. It is found that the new algorithms are an improvement over known level-packing heuristics for the strip packing problem. The advancements made by the new and improved algorithms are limited in terms of utilised space when applied to the variable-sized bin packing problem. However, they do provide results faster than many existing algorithms.