Understanding properties of copoly(arylene ether nitrile)s high-performance polymer electrolyte membranes for fuel cells from molecular dynamics simulations

Sulfonated poly(arylene ether ether nitrile) (m-SPAEEN) copolymers are reported to have the property of reduced water uptake compared with other hydrocarbon membranes, such as sulfonated polysulfones or polyketones, with similar ion exchange capacity. It is believed that this difference is largely due to the nitrile group. In this study, to investigate the effect of the nitrile group on properties of polymer electrolyte membranes for fuel cell applications, we carried out a series of molecular dynamics (MD) simulations. We compared the results of MD simulations for m-SPAEEN and sulfonated poly(arylene ether sulfone)s (BPSH). We found that water molecules hydrate not only the sulfonate (SO₃ ^?) groups of m-SPAEEN but also other hydrophilic functional groups in the copolymers. Results showed that hydration around the nitrile group in m-SPAEEN and around the sulfone (SO₂) group in BPSH differs in features related to water uptake: The former exhibits uptake of fewer water molecules than does the latter. This difference in hydration features causes m-SPAEEN to have a relatively low water-uptake level compared with BPSH.     

High performance nitrile copolymers for polymer electrolyte membrane fuel cells

This paper reports the fuel cells (DMFC and PEMFC) performance using sulfonated poly(arylene ether ether nitrile) (SPAEEN) copolymers containing sulfonic acid group arranged in structurally different ways. The membrane electrode assembly (MEA) fabricated from SPAEEN containing 60 mol% of angled naphthalenesulfonic acid group (m-SPAEEN-60) had superior performance over those derived from pendent naphthalenesulfonic acid group (p-SPAEEN) or sulfonated hydroquinone (HQ-SPAEEN) in H₂/air and/or DMFC conditions. For example, the current density of the MEA using m-SPAEEN-60 at 0.5 V and 2.0 M methanol was 250 mA/cm², whereas the current densities of the MEAs using p-SPAEEN-50 and HQ-SPAEEN-56 were 185 and 190 mA/cm², respectively. In addition, compared with the sulfonated polysulfone (BPSH-35) and Nafion membranes, the copolymer containing nitrile group showed the improved cell performance. For example, the power density of the MEA using m-SPAEEN-60 at 250 mA/cm² and 2.0 M methanol was 125 mW/cm², whereas the power densities of the MEAs using sulfonated polysulfone (BPSH-35) and Nafion were 115 and 113 mW/cm², respectively. m-SPAEEN-60 showed stable cell performance during extended operation (>100 h).     

Copoly(arylene ether nitrile) and copoly(arylene ether sulfone) ionomers with pendant sulfobenzoyl groups for proton conducting fuel cell membranes

Three series of fully aromatic ionomers with naphthalene moieties and pendant sulfobenzoyl side chains were prepared via K₂CO₃ mediated nucleophilic aromatic substitution reactions. The first series consisted of poly(arylene ether)s prepared by polycondensations of 2,6‐difluoro‐2′‐sulfobenzophenone (DFSBP) and 2,6‐dihydroxynaphthalene or 2,7‐dihydroxynaphthalene (2,7‐DHN). In the second series, copoly(arylene ether nitrile)s with different ion‐exchange capacities (IECs) were prepared by polycondensations of DFSBP, 2,6‐difluorobenzonitrile (DFBN), and 2,7‐DHN. In the third series, bis(4‐fluorophenyl)sulfone was used instead of DFBN to prepare copoly(arylene ether sulfone)s. Thus, all the ionomers had sulfonic acid units placed in stable positions close to the electron withdrawing ketone link of the side chains. Mechanically strong proton‐exchange membranes with IECs between 1.1 and 2.3 meq g⁻¹ were cast from dimethylsulfoxide solutions. High thermal stability was indicted by high degradation temperatures between 266 and 287 °C (1 °C min⁻¹ under air) and high glass transition temperatures between 245 and 306 °C, depending on the IEC. The copolymer membranes reached proton conductivities of 0.3 S cm⁻¹ under fully humidified conditions. At IECs above ∼1.6 meq g⁻¹, the copolymer membranes reached higher proton conductivities than Nafion^® in the range between −20 and 120 °C. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Sulfonated poly(arylene ether sulfone) ionomers containing fluorenyl groups for fuel cell applications

A series of sulfonated poly(arylene ether sulfone)s (SPEs) containing fluorenyl groups as bulky components were synthesized and characterized for fuel cell applications. Introduction of disodium 3,3′-disulfo-4,4′-difluorophenyl sulfone (SFPS) monomer gave ionomers with high acidity and accordingly high proton conductivity as well as high proton diffusion coefficient (D_σ) at low humidity. The membrane of SPE60 (where the number denotes mole percentage of the component containing sulfonic acid groups; IEC (ion exchange capacity) = 1.68 mequiv./g) exhibited high proton conductivity of 4.6 × 10⁻³ S/cm at 40% RH and 80 °C, which is one order of magnitude higher than that (6 × 10⁻⁴ S/cm) of our previous SPE (SPE-1, IEC = 1.58 mequiv./g). D_σ of SPE60 membrane was ca. 4 times higher than that of the SPE-1 membrane at low water volume fraction. SPE membranes showed good oxidative and hydrolytic stability as well as favorable thermal and mechanical properties. Small-angle X-ray scattering analyses showed that the phase separation of SPE membranes was much less developed than that of the perfluorinated Nafion membrane which accounts for lower hydrogen and oxygen permeability of the former membranes.     

Synthesis and properties of sulfonated poly(arylene ether)s containing azole groups

Random and multiblock sulfonated poly(arylene ether sulfone)s (SPEs) containing various azole groups such as oxadiazole and triazole were synthesized and characterized for fuel cell application. Successful preparation of SPE membranes depended on the structure of azole groups, which affected solubility of precursors and the resulting SPEs. Although oxadiazole groups were incorporated into hydrophobic component, they were found to be hydrophilic to give higher proton conductivity. Introduction of oxadiazole groups into random SPE gave comparable proton conductivity to that of Nafion NRE at >60% relative humidity at 80 °C. Block copolymer structure further increased the proton diffusion coefficient without increasing ion exchange capacity. Hydrolytic and oxidative stability of the SPE membranes was affected by both hydrophilic and hydrophobic components. Oxadiazole groups gave negative impact on hydrolytic and mechanical stability to the SPE membranes. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Selectively sulfonated poly(aryl ether sulfone)‐b‐polybutadiene for proton exchange membrane

A series of selectively sulfonated poly(arylene ether sulfone)‐b‐polybutadiene copolymers (SPAES‐b‐PB) were prepared based on carboxyl terminated polybutadiene (CTPB) and sulfonated poly(arylene ether sulfone) (SPAES) that was directly prepared by polycondensation of 4,4′‐isopropylidenediphenol with different molar ratios of disodium 3,3′‐disulfonate‐4,4′‐dichlorodiphenyl sulfone (SDCDPS) to 4,4′‐dichlorodiphenylsulfone (DCDPS), and subsequent selective postsulfonation of flexible PB block was carried out. Epoxidized modification of membranes was conducted by an in situ‐generated peracid method. The content of sulfonic acid groups attaching to aromatic rings in SPAES was determined by ¹H NMR and was in good aggrement with the controlled ratios. The effect of sulfonated rigid blocks on the postsulfonation of PB blocks was studied by Fourier transform infrared spectroscopy. The glass transition temperature (T_g) and the temperature of the melting peak (T) of membranes in acid form were studied by differential scanning calorimetry. Fenton's reagent test revealed that the selectively sulfonated SPAES‐b‐PB membranes had good stability to oxidation. The microstructure of rod‐like rigid SPAES blocks and interpenetrating network of ions were observed by transmission electron microscopy. Complex impedance measurement showed that an epoxidized membrane with SPAES‐40 exhibited the highest proton conductivity (1.08 × 10^?1 S/cm, 90 °C), which was due to the formation of obvious ionic networks. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 665–672, 2006     

Sulfonated poly(fluorene-co-sulfone)ether membranes containing perfluorocyclobutane groups for fuel cell applications

A new class of sulfonated poly(fluorene-co-sulfone)ether membranes containing perfluorocyclobutane (PFCB) groups were synthesized and characterized in terms of their electrochemical properties as proton exchange membranes for fuel cells. Two monomers, 9,9-bis(4-trifluorovinyloxyphenyl)fluorene and 4,4′-sulfonyl-bis(trifluorovinyloxy)biphenyl were synthesized and statistically copolymerized by thermal [2π + 2π] cycloaddition to yield a series of polymers containing 0–60 mol% of fluorenyl content (PFS-X). The copolymers were then sulfonated using chlorosulfonic acid to afford five kinds of ionomers with different sulfonation levels (SPFS-X), which were cast into membranes and analyzed in terms of electrochemical properties. It was found that the ion exchange capacity (IEC), water uptake, proton conductivity and methanol permeability values of SPFS-X increased with the increment of the sulfonated fluorenyl content. The proton conductivities of SPFS-50 and -60 with high IECs and water uptake values were higher than those of Nafion-115 between 25 and 80 °C. The methanol permeability of SPFS-X was considerably lower than that of Nafion-115.     

Synthesis of novel crosslinked sulfonated poly(ether sulfone)s using bisazide and their properties for fuel cell application

Novel crosslinked sulfonated poly(ether sulfone)s (PESs) were prepared by thermal irradiation of the allyl-terminated telechelic sulfone polymers using a bisazide. The sulfonated polymers in different comonomer compositions were fully characterized by ¹H NMR, and the crosslinked structure was also verified by FT-IR spectroscopic analyses. Having both the uniform distribution of the hydrophilic conductive sites and controlled hydrophobic nature by minimized crosslinking over the rigid rod poly(ether sulfone) backbone, the crosslinked polymer membrane (PES-60) offered excellent proton conductivity of 0.79 S cm⁻¹ at 100 °C together with hydrolytic and oxidative stability. In addition, only 17% of methanol permeability of the Nafion^® was observed for the crosslinked PES-60.     

New poly(arylene ethers) containing side sulfo groups

New poly(arylene ethers) containing side sulfo groups have been synthesized through the copolycondensation of 3,5-dinitrodiphenyl sulfone 4′-sulfonic acid and 4,4′-dichlorodiphenyl sulfone with bicyclic aromatic bisphenols under the conditions of aromatic nucleophilic substitution. On the basis of the blends of these copolymers with sulfonated poly(arylene ester ether ketone), membranes with satisfactory mechanical characteristics and high proton conductivity have been prepared.     

Membranes from poly(aryl ether)‐based ionomers containing multiblock segments of randomly distributed nanoclusters of 18 sulfonic acid groups

Multiblock copolymers 1a (M_n = 31,500–47,400) of sulfonated poly(aryl ether)s were synthesized by polycondensation of 4,4′‐difluorobenzophenone (DFBP), bis(4‐hydroxyphenyl)sulfone (BHPS), and an hydroxy‐terminated sulfonated oligomer, which was synthesized from DFBP and 2,2′,3,3′,5,5′‐hexaphenyl‐4,4′‐dihydroxybiphenyl a . The copolymerization of trimeric monomer b with DFBP and BHPS gave a series of copolymers 1b (M_n = 26,200–45,900). The copolymers were then sulfonated with chlorosulfonic acid to give ionomers 3a with hydrophilic multiblock segments and ionomers 3b with segments containing clusters of 18 sulfonic acid groups. The proton exchange membranes cast from ionomers 3a and 3b were characterized with regard to thermal stability, water uptake, proton conductivity, and morphology. Transmission electron microscopy images of 3a‐1 and 3b‐1 revealed a phase separation similar to that of Nafion that may explain their higher proton conductivities compared with randomly sulfonated copolymers. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4762–4773, 2009     

Development of polyoxadiazole nanocomposites for high temperature polymer electrolyte membrane fuel cells

Novel nanocomposite membranes were prepared with sulfonated polyoxadiazole and different amounts of sulfonated dense and mesoporous (MCM-41) silica particles. It has been shown that particle size and functionality of sulfonated silica particles play an important role when they are used as fillers for the development of polymer electrolyte nanocomposite membrane for fuel cells. No significant particle agglomerates were observed in all nanocomposite membranes prepared with sulfonated dense silica particles, as analyzed by SEM, AFM, TGA, DMTA and tensile tests. The T_g values of the composite membranes increased with addition of sulfonated silica, indicating an interaction between the sulfonic acid groups of the silica and the polyoxadiazole. Constrained polymer chains in the vicinity of the inorganic particles were confirmed by the reduction of the relative peak height of tan δ. A proton conductivity of 0.034 S cm⁻¹ at 120 °C and 25% RH, which is around two-fold higher than the value of the pristine polymer membrane was obtained.     

Sulfonated poly(ether sulfone)/sulfonated polybenzimidazole blend membrane for fuel cell applications

Polymer blending is used to modify or improve the dimensional and thermal stability of any two different polymers or copolymers. In this study, both sulfonated polybenzimidazole homopolymer (MS-p-PBI 100) and sulfonated poly(aryl ether benzimidazole) copolymers (MS-p-PBI 50, 60, 70, 80, 90) were successfully synthesized from commercially available monomers. The chemical structure and thermal stability of these polymers was characterized by ¹H NMR, FT-IR and TGA techniques. Blend membranes (BMs) were prepared from the salt forms of sulfonated poly(ether sulfone) (PES 70) and MS-p-PBI 100 using dimethylacetamide (DMAc). These blend membranes exhibited good stability in boiling water. The blending of 1 wt.% of MS-p-PBI 100 and 99 wt.% of PES 70 to produce the blend membrane BM 1 reduced membrane swelling, thus leading to good dimensional stability and comparable proton conductivity. Hence, BM 1 was chosen for the fabrication of a membrane electrode assembly (MEA) for proton exchange membrane fuel cell (PEMFC) and direct methanol fuel cell (DMFC) applications. This paper reports on PEMFC and DMFC performance under specific conditions.     

Polybenzimidazole block sulfonated poly(arylene ether sulfone) ionomers

Novel ionomers based on polybenzimidazole block sulfonated poly(arylene ether sulfone) show excellent thermal properties. The ionic aggregation of sulfonic acid groups leads to well-developed phase separated morphology and thus high proton conductivity at wide humidity range, up to 65 mS cm(-1) at 90% relative humidity.     

Synthesis and properties of water stable poly[bis(benzimidazobenzisoquinolinone)] ionomers for proton exchange membranes fuel cells

A novel sulfonated tetraamine, di(triethylammonium)-4,4′-bis(3,4-diaminophenoxy)biphenyl-3,3′-disulfonate (BAPBDS), was successfully synthesized by nucleophilic aromatic substitution of 4,4′-dihydroxybiphenyl with 5-chloro-2-nitroaniline, followed by sulfonation and reduction. A high-temperature polycondensation of sulfonated tetraamine, non-sulfonated tetraamine (4,4′-bis(3,4-aminophenoxy)biphenyl) and 1,4,5,8-naphthalenetetracarboxylic dianhydride (a) or 4,4′-binaphthyl-1,1′,8,8′-tetracarboxylic dianydride (b) gave the poly[bis(benzimidazobenzisoquinolinones)] ionomers SPBIBI-a(x) or SPBIBI-b(x), where x refers to the molar percentage of the sulfonated tetraamine monomer. Flexible and tough membranes of high mechanical strength were obtained by solution casting and the electrolyte properties of the polymers were intensively investigated. The ionomer membranes displayed excellent dimensional and hydrolytic stabilities. Moreover, these novel membranes showed proton conductivities comparable to that of Nafion 117, especially at high temperature. In addition, the proton conductivities of the SPBIBI-a ionomer membranes were found to be higher than those of the SPBIBI-b ones due to the weakened acid–base interactions between the pyridinone ring and the sulfonic acid groups. The highest proton conductivity (0.174 S/cm) was obtained for the SPBIBI-a(100) membrane at 100 °C, with an IEC of 2.65 mequiv./g. A combination of excellent dimensional and hydrolytic stabilities indicated that the SPBIBI ionomers were good candidate materials for proton exchange membrane in fuel cell applications.     

Synthesis and characterization of hydrophilicity-controlled poly(arylene ether sulfone) copolymers with phenolphthalein-based carboxylic acid groups for separation membrane applications

Abstract

Hydrophilicity-controlled poly(arylene ether sulfone) copolymers with phenolphthalein-based carboxylic acid groups (PES-COOH-X) were synthesized via direct copolymerization by adjusting the feed molar ratio. The chemical structures of the obtained copolymers were confirmed by ¹H nuclear magnetic resonance (NMR) spectroscopy. The copolymers showed good solubility in common aprotic solvents and exhibited excellent mechanical properties. The water contact angles of the obtained copolymers could be reduced by approximately 52% from 92.1° to 44.2° with increasing content of phenolphthalein-derived monomer, 2-[bis(4-hydroxyphenyl)methyl] benzoic acid (PPH-COOH), in the feed molar ratio. A series of PES-COOH-X membranes was prepared via a conventional immersion precipitation phase inversion method. The effects of the monomer feed molar ratio on the morphology, hydrophilicity, pure water flux, and water uptake of the prepared membranes were investigated. The results showed that the pure water flux of the PES-COOH-X membranes was significantly enhanced by almost a factor of two as compared to the pristine PES membrane. From the water contact angle data, it was identified that the hydrophilicity of the membranes was increased rapidly with increasing PPH-COOH content in the membranes. These hydrophilicity-controlled poly(arylene ether sulfone) copolymers may be considered as good candidates for separation membrane materials.     

Studies on cellulose acetate and sulfonated poly(ether ether ketone) blend ultrafiltration membranes

New ultrafiltration membranes based on chemically and thermally stable arylene main-chain polymers have been prepared by blending the sulfonated poly(ether ether ketone) with cellulose acetate in various compositions in N,N^′-dimethylformamide as solvent by phase inversion technique. Prepared membranes have been subjected to ultrafiltration characterizations such as compaction, pure water flux, water content, and membrane hydraulic resistance. The pore statistics and molecular weight cut-off (MWCO) of the membranes have been estimated using proteins such as trypsin, pepsin, egg albumin and bovine serum albumin. The pore size increased with increasing concentrations of sulfonated poly(ether ether ketone) in the casting solution. Similarly, the MWCOs of the membranes ranged from 20 to 69 kDa, depending on the various polymer compositions. Surface and cross-sectional morphologies of membranes were analyzed using scanning electron microscopy. The effects of polymer compositions on the above parameters were analyzed and the results are compared and discussed with those of pure cellulose acetate membranes.     

Side-Chain Sulfonated Poly(arylene ether)s for Fuel Cell Applications

Summary: Poly(arylene ether sulfone)s of high molecular weight and narrow molecular weight distribution were obtained by melt polycondensation of 4,4′-difluorodiphenyl- sulfone and trimethylsilylethers of 4,4′-dihydroxydiphenylsulfone and phenylhydroquinone using CsF as catalyst. Although a block-like structure of the polymers could be expected from the course of reaction, only a single T_g ranging from 190 °C to 230 °C could be detected by DSC and which depended on the copolymer composition. Contrary to the sulfonation of similar poly(ether ether ketone)s the poly(arylene ether sulfone)s here reported were sulfonated both in the side chain and the main chain. Nonetheless the sulfonated poly(arylene ether sulfone)s showed high hydrolytic stability in water at 130 °C.     

Synthesis and characterization of multiblock partially fluorinated hydrophobic poly(arylene ether sulfone)‐hydrophilic disulfonated poly(arylene ether sulfone) copolymers for proton exchange membranes

Hydrophobic‐hydrophilic sequence multiblock copolymers, based on alternating segments of phenoxide terminated fully disulfonated poly(arylene ether sulfone) (BPS100) and fluorine‐terminated poly(arylene ether sulfone) (6FBPS0) were synthesized and evaluated for application as proton exchange membranes. By utilizing mild reaction conditions the ether–ether interchange reactions were minimized, preventing the randomization of the multiblock copolymers. Tough, ductile, transparent membranes were solution cast from the block copolymers and were characterized with regard to intrinsic viscosity, morphology, water uptake, and proton conductivity. The conductivity values of the 6FBPS0‐BPSH100 membranes were compared to Nafion 212 and a partially fluorinated sulfonated poly(arylene ether sulfone) random copolymer (6F40BP60). The nanophase separated morphology was confirmed by transmission electron microscopy and small angle X‐ray scattering, and enhanced proton conductivity at reduced relative humidity was observed with longer block lengths. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Comparative studies on performance of radiation-induced and thermal cross-linked ion-exchange membrane for water electrolysis

Radiation-induced and thermal cross-linked sulfonated poly(ether sulfone) (SPS)–sulfonated poly(ether ether ketone) (SPK) composite ion-exchange membranes (SPS/SPK(γ) and SPS/SPK(T), respectively) were prepared. Their performances for water electrolysis were comparatively assessed. Thermal cross-linked membrane (SPS/SPK(T)) showed cross-linking of part functional groups (–SO₃H) and thus deterioration in membrane conductivity. While, radiation-induced cross-linked membrane (SPS/SPK(γ)) avoided any cross-linking between functional groups and thus conductivity. Electrolysis performances of these membranes were evaluated in comparison with Nafion117 membrane. Relatively low current efficiency (CE) for SPS/SPK and SPS/SPK(T) membranes was due to their high mass transfer (water) via electro-osmotic drag, which was negligible for SPS/SPK(γ) membrane. SPS/SPK(γ) membrane exhibited comparable stabilities and water splitting performance with Nafion117 membrane, which revealed its suitability as substitute for electrochemical applications.     

Partially fluorinated sulfonated poly(arylene sulfone)s blended with polybenzimidazole

A partially fluorinated and sulfonated poly(arylene sulfone) (SPSO) was successfully synthesized via nucleophilic polycondensation of 2,2‐bis(4‐fluorophenyl)hexafluoro‐propane with 4,4′‐thiobisbenzenethiol (TBBT). In a second step, the prepared poly(arylene sulfide) was oxidized to SPSO. The polymer was blended with the polybenzimidazole PBIOO^® to obtain a mechanically stable membrane. This film was compared with other polymer blends, which were synthesized in our group in the last years. We were especially interested in the influence of different bridging groups such as ether, ketone, and sulfone groups. The affect on properties such as water uptake (WU), thermal stability, proton conductivity, and oxidative stability were analyzed in this work. Additionally, the blend membranes were characterized by gel permeation chromatography. The novel SPSO blend shows a high molecular weight, and its blend membrane with PBIOO has an excellent onset of ? SO₃H group splitting‐off temperature (T_onset) of 334 °C. The proton conductivity amounts to 0.11 S cm^?1, and the water uptake reaches 30%. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011