Studying the effects of the addition of TiN nanoparticles to Ni–P electroless coatings

The effects of the addition of nano TiN on the surface morphology, deposition rate, hardness and corrosion properties of Ni–P electroless coatings were studied. Heat treatment was conducted to compare the corrosion and hardness behavior of the coatings before and after heat treatment. It was observed that the incorporation of TiN particles into the coating has an adverse effect on the corrosion properties of the specimens. The hardness of the specimens increased dramatically by adding TiN. Furthermore, the hardness of the specimens increased after conducting the heat treatment. The corrosion and hardness behavior of the Ni–P system after heat treatment largely depended on the temperature of heat treatment. The heat treatment temperatures at which the desired corrosion and hardness properties were expected were determined.     

316L不锈钢在静态液态锂中的腐蚀行为研究

利用脉冲激光诱导击穿光谱仪(LIBS)结合SEM、EDX和维氏硬度(HV)等分析手段,分析了316L不锈钢在350℃的液态锂中静态腐蚀500h后的腐蚀特性。微观形貌分析表明：样品存在较明显的晶间腐蚀,其腐蚀层厚度约为2.7μm。硬度分析表明：腐蚀后表面硬度值约HV234.72,约是腐蚀前硬度值的0.78倍。LIBS组分分析表明：经液态锂腐蚀后的样品表面Ni、Cr等元素含量相对减少;在被腐蚀区域Li元素含量随激光击打深度的增加而减少,而Ni、Cr等元素含量与之近似呈成正比递增;母材区Li元素的渗透深度约3.5μm,约是焊缝区的0.6倍。     

Development of electroless Ni-Zn-P/nano-TiO2 composite coatings and their properties

Ni-Zn-P-TiO₂ composite coatings were successfully obtained on low carbon steel by electroless plating technique. Deposits were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive analysis (EDS) studies. The hardness and microstructure of as plated and heat treated Ni-Zn-P and Ni-Zn-P-TiO₂ composite coatings were analyzed. The change in microstructure and higher hardness was noticed for heat treated composite. The corrosion resistance behavior of as plated and heat treated Ni-Zn-P and Ni-Zn-P-TiO₂ coatings was investigated by anodic polarization, Tafel plots and electrochemical impedance spectroscopic (EIS) studies in 3.5 wt% NaCl solution. The composite coating exhibited enhanced corrosion resistance property over Ni-Zn-P coating.     

Influence of gamma radiation and magnetic resonance imaging radiation on micro-structure,hardness and electrochemical corrosion behavior of Co‒Cr-based dental alloy

The effects of therapeutic gamma radiation at 10, 20 and 30 kGy and magnetic resonance imaging radiation from a 1.5 T MR scanner on the micro-structure, electrochemical corrosion behavior and micro-hardness of commercial dental Magnum H50 (Co=64%, Cr=29%, Mo=6.5%) alloy have been investigated. The corrosion rate, corrosion resistance, corrosion potential and corrosion current density values of the alloy treated with 0.5 M HCl vary due to gamma and magnetic resonance imaging radiation. At 30 kGy, the corrosion resistance of Magnum H50 reaches a minimum value and the corrosion rate obtains a maximum value. The Vickers hardness value of the Magnum H50 alloy decreases after both gamma and magnetic resonance imaging radiation.     

Microstructure and corrosion behavior of austenitic stainless steel treated with laser

Surface modification of AISI316 stainless steel by laser melting was investigated experimentally using 2 and 4 kW laser power emitted from a continuous wave CO₂ laser at different specimen scanning speeds ranged from 300 to 1500 mm/min. Also, an investigation is reported of the introduction of carbon into the same material by means of laser surface alloying, which involves pre-coating the specimen surfaces with graphite powder followed by laser melting. The aim of these treatments is to enhance corrosion resistance by the rapid solidification associated with laser melting and also to increase surface hardness without affecting the bulk properties by increasing the carbon concentration near the surface. Different metallurgical techniques such as optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD) were used to characterize the microstructure of the treated zone. The microstructures of the laser melted zones exhibited a dendritic morphology with a very fine scale with a slight increase in hardness from 200 to 230 Hv. However, the laser alloyed samples with carbon showed microstructure consisting of γ dendrite surrounded by a network of eutectic structures (γ+carbide). A significant increase in hardness from 200 to 500 Hv is obtained. Corrosion resistance was improved after laser melting, especially in the samples processed at high laser power (4 kW). There was shift in I_corr and E_corr toward more noble values and a lower passive current density than that of the untreated materials. These improvements in corrosion resistance were attributed to the fine and homogeneous dendritic structure, which was found throughout the melted zones. The corrosion resistance of the carburized sample was lower than the laser melted sample.     

Influence of process time on microstructure and properties of 17-4PH steel plasma nitrocarburized with rare earths addition at low temperature

17-4PH stainless steel was plasma nitrocarburized at 430 °C for different time with rare earths (RE) addition. Plasma RE nitrocarburized layers were studied by optical microscope, scanning electron microscope equipped with an energy dispersive X-ray analyzer, X-ray diffraction, microhardness tests, pin-on-disc tribometer and anodic polarization tests. The results show that rare earths atoms can diffuse into the surface of 17-4PH steel. The modified layer depths increase with increasing process time and the layer growth conforms approximately to the parabolic law. The phases in the modified layer are mainly of γ′-Fe₄N, nitrogen and carbon expanded martensite (α′_N) as well as some incipient CrN at short time (2 h). With increasing of process time, the phases of CrN and γ′-Fe₄N increase but α′_N decomposes gradually. Interestingly, the peaks of γ′-Fe₄N display a high (2 0 0) plane preferred orientation. The hardness of the modified specimen is more than 1340 HV, which is about 3.7 times higher than that of untreated one. The friction coefficients and wear rates of specimens can be dramatically decreased by plasma RE nitrocarburizing. The surface hardness and the friction coefficients decrease gradually with increasing process time. The corrosion test shows that the 8 h treated specimen has the best corrosion resistance with the characterization of lower corrosion current density, a higher corrosion potential and a large passive region as compared with those of untreated one.     

激光烧结石墨烯-铜纳米复合材料性能研究

石墨烯拥有许多优异的性能,这些性能使石墨烯有望成为金属基复合材料的理想增强相。采用激光烧结的方法制备了石墨烯-铜纳米复合材料。X射线衍射(XRD)和Raman光谱测试结果表明,石墨烯存在于激光烧结所制备的纳米复合材料中。显微硬度测试结果显示,石墨烯的添加使得石墨烯-铜纳米复合材料的硬度比激光烧结纯铜的硬度提高了约22%。用电化学极化法研究了激光烧结的石墨烯-铜纳米复合材料和纯铜在3.5%(质量分数)NaCl溶液中的腐蚀行为,石墨烯-铜纳米复合材料的腐蚀电位比激光烧结纯铜的腐蚀电位略有降低,腐蚀电流也有所降低,说明其耐腐蚀性能较激光烧结纯铜略好。     

Microscopic observation of laser glazed yttria-stabilized zirconia coatings

Thermal barrier coatings (TBCs) are frequently used as insulation system for hot components in gas-turbine, combustors and power plant industries. The corrosive gases which come from combustion of low grade fuels can penetrate into the TBCs and reach the metallic components and bond coat and cause hot corrosion and erosion damage. Glazing the top coat by laser beam is advanced approach to seal TBCs surface. The laser beam has the advantage of forming a dense thin layer composed of micrograins. Plasma-sprayed yttria-stabilized zirconia (YSZ) coating was glazed with Nd-YAG laser at different operating conditions. The surface morphologies, before and after laser treatment, were investigated by scanning electron microscopy. Laser beam assisted the densification of the surface by remelting a thin layer of the exposed surface. The laser glazing converted the rough surface of TBCs into smooth micron-size grains with size of 2-9 μm and narrow grain boundaries. The glazed surfaces showed higher Vickers hardness compared to as-sprayed coatings. The results revealed that the hardness increases as the grain size decreases.     

Improvement on HVOF sprayed Diamalloy coatings by laser irradiation

We investigated the structure change, surface properties (roughness, porosity, and hardness), tribological, and electrochemical performances of HVOF sprayed Ni-20Cr-10W-9Mo-4Cu-1C-1B-1Fe (Diamalloy-4006) coatings before and after laser irradiation. The results showed that the friction and wear resistance of the coatings were improved significantly with an optimized laser irradiation process. The improvement can be attributed to the improved roughness and hardness, as well as the formation of oxides Cu _x O and Cr₂O₃ tribofilms. With the laser irradiation treatment, the local corrosion of the coating had a decrease and the selective corrosion resistance of the Diamalloy-4006 coating was improved as a result of the decreasing the size and number of the pores, especially compact interface achieved by laser irradiation.     

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利用脉冲激光诱导击穿光谱仪(LIBS)结合SEM、EDX和维氏硬度(HV)等分析手段,分析了316L不锈钢在350℃的液态锂中静态腐蚀500h后的腐蚀特性.微观形貌分析表明:样品存在较明显的晶间腐蚀,其腐蚀层厚度约为2.7μm.硬度分析表明:腐蚀后表面硬度值约HV234.72,约是腐蚀前硬度值的0.78倍.LIBS组分分析表明:经液态锂腐蚀后的样品表面Ni、Cr等元素含量相对减少;在被腐蚀区域Li元素含量随激光击打深度的增加而减少,而Ni、Cr等元素含量与之近似呈成正比递增;母材区Li元素的渗透深度约3.5μm,约是焊缝区的0.6倍.     

Influence of zinc ion implantation on surface nanomechanical performance and corrosion resistance of biomedical magnesium-calcium alloys

It is believed that magnesium and its alloys may find applications in biomedical fields as implants, bone fixation devices, and tissue engineering scaffolds. However, their corrosion rate must be controlled. In this study, biomedical magnesium-calcium (Mg-Ca) alloys were ion-implanted with zinc. The surface nanomechanical performance and corrosion behavior of the ion-implanted Mg-Ca alloys are determined. The results show that zinc ion implantation at a dose of 0.9 × 10¹⁷ ions/cm² significantly improves the surface hardness and modulus. However, the results on corrosion resistance reveal that zinc ion implantation degrades the corrosion behavior of Mg-Ca alloys. Thus, zinc is not a favorable element for the ion implantation treatment of biomedical Mg-Ca alloys.     

Microstructure and properties of high chrome steel roller after laser surface melting

Laser surface melting of high chrome steels was achieved by a 5 kW continuous wave CO₂ laser. The microstructure of the laser surface-melted steels was investigated by scanning electron microscopy, transmission electron microscopy and X-ray diffractometry, and the hardness profiles were determined by a Vickers hardness tester. The corrosion behavior in 3.5% NaCl solution was studied by electrochemical corrosion equipment. The large carbides of high chrome steels are completely dissolved and ultrafine dendrites of austenite with submicroscopic M₂₃C₆ carbides precipitation are formed in the melted zone. The austenite in the melted zone has a high tempering stability. The corrosion resistance of the laser surface-melted steels is significantly improved due to the dissolution of carbides and the increase of the alloying elements in the solid solution as well as the large amount of austenite.     

Characterization of microarc oxidation coatings formed on AM60B magnesium alloy in silicate and phosphate electrolytes

Microarc oxidation coatings on AM60B magnesium alloy were prepared in silicate and phosphate electrolytes. Structure, composition, mechanical property, tribological, and corrosion resistant characteristics of the coatings was studied by scanning electron microscope (SEM), X-ray diffraction (XRD) and microhardness analyses, and by ball-on-disc friction and potentiodynamic corrosion testing. It is found that the coating produced from the silicate electrolyte is compact and uniform and is mainly composed of MgO and forsterite Mg₂SiO₄ phases, while the one formed in phosphate electrolyte is relatively porous and is mainly composed of MgO phase. The thick coating produced from a silicate electrolyte possesses a high hardness and provides a low wear rate (3.55 × 10⁻⁵ mm³/Nm) but a high friction coefficient against Si₃N₄ ball. A relatively low hardness and friction coefficient while a high wear rate (8.65 × 10⁻⁵ mm³/Nm) is recorded during the testing of the thick coating produced from a phosphate electrolyte. Both of these types of coatings provide effective protection for the corrosion resistance compared with the uncoated magnesium alloy. The coating prepared from the silicate electrolyte demonstrates better corrosion behavior due to the compacter microstructure.     

Laser irradiation of AISI 316L stainless steel coated with Si3N4 and Ti

AISI 316L stainless steel was laser surface treated with different compositions of Si₃N₄ and Ti under various laser-processing parameters to improve its surface hardness through reinforcement of Ti-based silicides. The laser-treated regions exhibited improved surface hardness (250–1000 HV), variations in the surface morphology (smooth and bowl like) and presence of cracks and pores depending upon the Si₃N₄–Ti composition and laser-processing parameters. The study shows that when the Si₃N₄–Ti composition is 75–25 wt% and laser parameters are 1.5 kW laser power and 1.0 m min⁻¹ scan speed, a laser-treated region with high hardness of about 800 HV and smooth surface morphology as well as free from pores and cracks is observed. The X-ray diffractometer (XRD) and Energy-Dispersive Spectroscopy (EDS) analyses show that the laser surface-treated region has reinforced phase of Ti₅Si₃ and retained austenitic structure. The reinforced phase gives rise to very high hardness (or wear resistance) and also a corrosion resistance.     

Influence of gamma radiation on morphology structure,electrochemical corrosion behavior and hardness of Ni–Cr based alloys

This study evaluates the effects of gamma radiation on structure, electrochemical corrosion behavior and Vickers hardness of commercial dental Nikkeli–Kromi–Polttosekoitus [Ni_65.2Cr_22.5Mo_9.5X_2.8 (X=Nb, Si, Fe and Mn)] alloy. The corrosion rate of Ni_65.2Cr_22.5Mo_9.5X_2.8 (X=Nb, Si, Fe and Mn) alloy with 0.5 M HCl is increased with increasing the exposure rate of gamma radiation. The corrosion resistance of Ni_65.2Cr_22.5Mo_9.5X_2.8 (X=Nb, Si, Fe and Mn) is varied and reaches a minimum value at 30 KGy. The corrosion potential value also is varied and reaches its highest value at 30 KGy. The Vickers hardness value of Ni_65.2Cr_22.5Mo_9.5X_2.8 (X=Nb, Si, Fe and Mn) alloy is decreased by increasing the gamma radiation dose. Also it is obvious from our results that the effects of gamma radiation at the surface are much higher as compared with deeper parts and the structure of the alloy is changed due to its exposure to gamma radiation.     

Composition and structure-property relationships of chromium-diboride/molybdenum-disulphide PVD nanocomposite hard coatings deposited by pulsed magnetron sputtering

The composition and structure-property relationships of physical vapour deposited coatings containing mixtures of CrB₂ and MoS₂ are reported. The coatings were produced by pulsed magnetron sputtering of loosely-packed powder targets formed from a blend of chromium and boron powders, alloyed with 12.8, 18.9 and 24.0 atom percent MoS₂. Results of coating characterisation (by X-ray diffraction, scanning electron microscopy, transmission electron microscopy, Auger electron spectroscopy and nanoindentation measurement of hardness and elastic modulus) revealed that increasing amounts of MoS₂ produced the following effects: frustration of crystallisation and phase separation; a decrease in average grain sizes (from ∼5.5 to ∼ 4.3 nm) and a decrease in coating hardness (from ∼15 to ∼ 10 GPa). Scratch testing also showed that the load-bearing capability of coatings was altered; coatings possessing an intermediate concentration of MoS₂ exhibited the best behaviour with no failure observed in mechanical testing, due to an optimal nanocomposite structure. The corrosion resistance (investigated by potentiodynamic polarisation tests) however tended to improve as more MoS₂ was introduced. An investigation of the effects of generating an amorphous structure by adding Ti and C into Cr-B-MoS₂ coatings revealed improved corrosion behaviour, which significantly exceeded that of uncoated stainless steel and CrB₂-coated samples. PACS 68.37.Lp; 68.55.A-; 68.55.Ln; 68.55.Nq; 68.60.Bs     

Iron nitrides and laser nitriding of steel

Nitriding of iron and steels is well known to improve hardness, wear and corrosion resistance of surfaces. Recently, it has been found that a simple irradiation of iron and steel with pulses of an excimer laser in air or nitrogen leads to a significant nitrogen take-up into the surface and to improvements in the surface properties. The mechanisms of the laser-nitriding process are not yet understood but the nitrification will be proved by several methods. Among these, Mössbauer spectroscopy is very powerful, especially when Conversion Electron and Conversion X-ray Mössbauer Spectroscopy (CEMS and CXMS) are applied simultaneously. Nevertheless, only a combination of methods gives a satisfying overview of the laser induced nitriding processes: Rutherford Backscattering Spectrometry (RBS) and Resonant Nuclear Reaction Analysis (RNRA) were also used to characterize the treated surfaces. First measurements show an increase of the hardness and the wear resistance with the number of pulses. From the results of the CEMS analyses this should be correlated with the increase in the fraction of the ε-phase. This may be important for industrial applications.     

磁场辅助激光熔覆制备Ni60CuMoW复合涂层

采用磁场辅助激光熔覆技术,在Q235钢表面制备了Ni60CuMoW复合涂层,借助SEM,EDS 和XRD 等表征手段对涂层进行了微观组织和物相分析,利用维氏硬度计测试了复合涂层截面的显微硬度分布,通过摩擦磨损实验和电化学测试系统研究了复合涂层的磨损性能和耐腐蚀性能。研究结果表明:涂层主要由-Ni,Cu）固溶体、硅化物和硼化物组成,Cr3Si晶粒细化且均匀致密;磁场辅助作用下,激光熔覆涂层平均显微硬度达到913HV0.5,为无磁场辅助涂层的1.5 倍,磨损失重仅为无磁场涂层的36%,自腐蚀电位上升了100 mV,腐蚀电流密度降低了70%,耐磨耐蚀性能得到了显著改善。     

Interfacial investigation and strengthening behaviour of Zn–Ni multifacial TEA/MEA thin films induced by electrodeposition

Zinc–nickel films were obtained by electrocodeposition using electrolytic deposition techniques in the presence of TEOA (C₆H₁₅NO₃) and a surfactants consisting of triethylamine and monoethylamine with other bath additives. The modified structure of the films was analysed with scanning electron microscopy attached to energy-dispersive spectrometer, atomic force microscope and X-ray diffraction. Micro-hardness and corrosion of the coated body was examined and used as a criterion to justify the adhesion of the crystal deposited. The corrosion resistance of the coated and uncoated composites was studied in 3.5 % sodium chloride static solution using linear polarization technique. The hardness value increased from 38HV—substrate to 180HV—coated body, indicating a 78.89 % improvement. Equally, the corrosion resistance of the deposited matrix was enhanced by 84.62 %.     

激光熔覆FeCrNiMnMoxB0.5高熵合金涂层组织与耐蚀性能

为了获得性能优异的涂层材料,采用激光熔覆的方法在Q235钢基体上制备了不同Mo含量的FeCrNiMnMoB0.5系高熵合金涂层,着重探究Mo对高熵合金组织与性能的影响。通过金相、X射线衍射、扫描电镜、硬度计、电化学工作站分别研究了高熵合金涂层的显微组织、相结构、显微硬度及耐蚀性能。结果表明:FeCrNiMnMoB0.5系高熵合金组织为树枝晶,主要由fcc相和少量金属间化合物构成。当添加少量Mo时,涂层的硬度较低,为290 HV,随着Mo的增加,晶格畸变加剧,出现少量金属化合物,涂层硬度最大增加到658 HV。在模拟饱和盐水泥浆溶液中FeCrNiMnMo0.4B0.5表现出较好的耐腐蚀性。