Synthesis of sulfonated poly(imidoaryl ether sulfone) membranes for polymer electrolyte membrane fuel cells

New sulfonated poly(imidoaryl ether sulfone) copolymers derived from sulfonated 4,4′‐dichlorodiphenyl sulfone, 4,4′‐dichlorodiphenyl sulfone, and imidoaryl biphenol were evaluated as polymer electrolyte membranes for direct methanol fuel cells. The sulfonated membranes were characterized with Fourier transform infrared spectroscopy, thermogravimetric analysis, and proton nuclear magnetic resonance spectra. The state of water in the membranes was measured with differential scanning calorimetry, and the existence of free water and bound water was discussed in terms of the sulfonation level. The 10 wt % weight loss temperatures of these copolymers were above 470 °C, indicating excellent thermooxidative stability to meet the severe criteria of harsh fuel‐cell conditions. The proton conductivities of the membranes ranged from 3.8 × 10^?2 to 5 × 10^?2 S/cm at 90 °C, depending on the degree of sulfonation. The sulfonated membranes maintained the original proton conductivity even after a boiling water test, and this indicated the excellent hydrolytic stability of the membranes. The methanol permeabilities ranged from 1.65 × 10^?8 to 5.14 × 10^?8 cm²/s and were lower than those of other conventional sulfonated ionomer membranes, particularly commercial perfluorinated sulfonated ionomer (Nafion). The properties of proton and methanol transport were discussed with respect to the state of water in the membranes. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5620–5631, 2005     

Sulfonated poly(ether sulfone)s with binaphthyl units as proton exchange membranes for fuel cell application

Sulfonated poly(ether sulfone)s containing binaphthyl units (BNSHs) were successfully prepared for fuel cell application. BNSHs, which have very simple structures, were easily synthesized by postsulfonation of poly(1,1′‐dinaphthyl ether phenyl sulfone)s and gave tough, flexible, and transparent membranes by solvent casting. The BNSH membranes showed low water uptake compared to a typical sulfonated poly(ether ether sulfone) (BPSH‐40) membrane with a similar ion exchange capacity (IEC) value and water insolubility, even with a high IEC values of 3.19 mequiv/g because of their rigid and bulky structures. The BNSH‐100 membrane (IEC = 3.19 mequiv/g) exhibited excellent proton conductivity, which was comparable to or even higher than that of Nafion 117, over a range of 30–95% relative humidity (RH). The excellent proton conductivity, especially under low RH conditions, suggests that the BNSH‐100 membrane has excellent proton paths because of its high IEC value, and water insolubility due to the high hydrophobicity of the binaphthyl structure. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5827–5834, 2009     

Sulfonated Poly(ether ether ketone) and Poly(ethylene glycol) Diacrylate Based Semi-Interpenetrating Network Membranes for Fuel Cells

Polymer electrolyte membranes are prepared from novel semi-interpenetrating polymer network material where the sulfonated poly (ether ether ketone) (SPEEK) is the linear polymer and the poly (ethylene glycol) diacrylate (PEGDA) is the cross-linking constituent. The semi-IPN is prepared by in situ polymerization of PEGDA in the presence of sulfonated poly (ether ether ketone). SPEEK is prepared by direct sulfonation of commercial PEEK (Gatone? 1100) by reported procedures. SPEEK with degree of sulfonation 63% (calculated from FT-NMR) is selected as the base membrane and different semi-IPN membranes were prepared by varying the PEGDA and SPEEK ratio. The degree of sulfonation of SPEEK and the formation of semi-IPN were confirmed by spectroscopy studies. The various semi-IPN membranes were characterized for ion-exchange capacity, water uptake, hydrolytic stability, proton conductivity and thermal stability for evaluating the suitability of these membranes for fuel cells. The proton conductivity of the membranes decreased with increasing PEGDA content. The Semi-IPN membranes exhibited conductivities (30°C) from 0.018 S/cm to 0.006 S/cm. These interpenetrating network membranes showed higher hydrolytic stability than the pure SPEEK membrane. This study shows that semi-IPN membranes based on PEGDA and SPEEK can be viable candidates for electrolyte membranes.     

含甲基磺化杂萘联苯聚醚砜酮质子交换膜材料的合成与性能

以4-(3,5-二甲基-4-羟基苯基)2,3-二氮杂萘-1-酮,3,3′-二磺酸钠-4,4′-二氟苯甲酮和4,4′-二氯二苯砜为原料,利用亲核缩聚反应,通过改变磺化单体的含量,制备出一系列不同磺化度的杂萘联苯聚醚砜酮(SPPESK-DM).采用FTIR、1H-NMR表征了聚合物的结构,热失重分析仪研究了聚合物的耐热稳定性,以N-甲基-2-吡咯烷酮为溶剂采用溶液浇铸法成膜研究该系列聚合物膜的性能.结果表明,SPPESK-DM磺酸基的热分解温度在260℃以上,主链分解温度在410℃以上;膜的吸水率、溶胀率、离子交换容量和质子传导率均随着磺化度的增大而增大,磺化度为1.0的SPPESK-DM50的质子传导率达到1.08×10-2S/cm(85℃),且甲醇渗透系数为2.06×10-7cm2/s,低于Nafion117膜的甲醇渗透系数(2×10-6cm2/s).此系列膜的耐氧化性比较优异,可望用于质子交换膜燃料电池中.     

Sulfonated poly(fluorenyl ether) membranes containing perfluorocyclobutane groups for fuel cell applications

This paper describes the preparation and electrochemical properties of new proton conducting polymer membranes, sulfonated poly(fluorenyl ether) membrane-containing perfluorocyclobutane (PFCB) moieties for fuel cell applications. The sulfonated polymers were prepared via thermal cyclodimerization of 9,9-bis(4-trifluorovinyloxyphenyl)fluorene and subsequent post-sulfonation using chlorosulfonic acid (CSA) as a sulfonating agent. The post-sulfonation reaction was carried out by changing the molar ratio of CSA/repeating unit of the polymer at room temperature for 5 h and the resulting sulfonated polymers showed different degrees of sulfonation (DS) and ion exchange capacities (IEC). With the increment of CSA content, the DS, IEC and water uptake of the sulfonated polymer membranes increased. Their proton conductivity was investigated as a function of temperature. The polymer membrane with an IEC value of 1.86 mmol/g showed a water content of 25% similar to Nafion-115's but showed higher proton conductivity than Nafion-115 over the temperature 25–80 °C. The polymer membrane with lower water uptake and higher IEC showed similar proton conductivity and methanol permeability to Nafion-115. These results confirmed that the sulfonated poly(fluorenyl ether)-containing PFCB groups could be a promising material for fuel cell membranes.     

Synthesis and properties of water stable poly[bis(benzimidazobenzisoquinolinone)] ionomers for proton exchange membranes fuel cells

A novel sulfonated tetraamine, di(triethylammonium)-4,4′-bis(3,4-diaminophenoxy)biphenyl-3,3′-disulfonate (BAPBDS), was successfully synthesized by nucleophilic aromatic substitution of 4,4′-dihydroxybiphenyl with 5-chloro-2-nitroaniline, followed by sulfonation and reduction. A high-temperature polycondensation of sulfonated tetraamine, non-sulfonated tetraamine (4,4′-bis(3,4-aminophenoxy)biphenyl) and 1,4,5,8-naphthalenetetracarboxylic dianhydride (a) or 4,4′-binaphthyl-1,1′,8,8′-tetracarboxylic dianydride (b) gave the poly[bis(benzimidazobenzisoquinolinones)] ionomers SPBIBI-a(x) or SPBIBI-b(x), where x refers to the molar percentage of the sulfonated tetraamine monomer. Flexible and tough membranes of high mechanical strength were obtained by solution casting and the electrolyte properties of the polymers were intensively investigated. The ionomer membranes displayed excellent dimensional and hydrolytic stabilities. Moreover, these novel membranes showed proton conductivities comparable to that of Nafion 117, especially at high temperature. In addition, the proton conductivities of the SPBIBI-a ionomer membranes were found to be higher than those of the SPBIBI-b ones due to the weakened acid–base interactions between the pyridinone ring and the sulfonic acid groups. The highest proton conductivity (0.174 S/cm) was obtained for the SPBIBI-a(100) membrane at 100 °C, with an IEC of 2.65 mequiv./g. A combination of excellent dimensional and hydrolytic stabilities indicated that the SPBIBI ionomers were good candidate materials for proton exchange membrane in fuel cell applications.     

磺化聚芳醚砜/磺化聚酰亚胺复合质子交换膜的制备与性能研究

利用溶液浇铸法制备了一系列双磺化型磺化聚芳醚砜/磺化聚酰亚胺(SPAES/SPI)复合质子交换膜.扫描电子显微镜(SEM)结果显示复合膜不存在明显的相分离,表明二者具有很好的相容性.由于SPI的引入,复合膜在甲醇中稳定性较纯SPAES具有大幅的提高,比Nafion112低得多的甲醇吸收率表明了这些复合膜具有比后者更低的甲醇透过率.复合膜显示了与单组分膜相类似的高温分解稳定性,磺酸基团的分解温度达到了290℃以上.复合膜显示出远高于纯SPAES膜的尺寸稳定性能,在130℃高温中200h处理后,所有的复合膜均保持了高的机械性能,而此时纯SPAES膜已经溶解于水中.而且由于两种磺化聚合物间的复合,复合膜维持了较高的IEC水平,显示了较高的质子导电率,在80%相对湿度时的质子导电率与Nafion112相近,而在水中的质子导电率均高于Nafion112.     

Radiation-grafted proton exchange membranes based on co-grafting from binary monomer mixtures into poly(ethylene-co-tetrafluoroethylene) (ETFE) film

In this study, proton exchange membranes (PEMs) based on a poly(ethylene-co-tetrafluoroethylene) (ETFE) film were synthesized through the graft copolymerization of styrene and VTMS (vinyltrimethoxysilane), or styrene and TMSPM (3-(trimethoxysilyl) propyl methacrylate) binary monomer systems using a simultaneous irradiation method. The prepared membranes with the similar degrees of grafting were investigated by measuring ion exchange capacity, proton conductivity, water uptake, chemical stability, and dimensional stability. The results indicate that the silane-crosslinked proton exchange membrane (PEM) has not only lower water uptake and dimensional change but also high proton conductivity at low humidity condition compared to non-crosslinked poly(ethylene-co-tetrafluoroethylene)-g-poly(styrene sulfonic acid) (ETFE-g-PSSA). Also, the chemical stability of silane-crosslinked fuel cell membranes was more improved than that of non-crosslinked fuel cell membrane.     

Fluorenyl-containing sulfonated poly(aryl ether ether ketone ketone)s (SPFEEKK) for fuel cell applications

A series of fluorenyl-containing sulfonated poly(aryl ether ether ketone ketone)s (SPFEEKK) were synthesized via aromatic nucleophilic substitution polymerization. The sulfonation content (SC) was controlled by the feed ratios of sulfonated and nonsulfonated monomers. Flexible and strong membranes in the sulfonic acid form were obtained from cast membranes in the sodium salt forms by treatment with acid. The thermal properties, water uptake, swelling ratio, water state, oxidative stability, proton conductivity and methanol permeability were investigated. All the polymers had proton conductivities greater than 1 × 10⁻² S/cm at room temperature, and the conductivity values of m-SPFEEKK-80 and p-SPFEEKK-80 were up to 1.86 × 10⁻¹ and 1.78 × 10⁻¹ S/cm at 100 °C. This series of polymers also possessed good dimensional stability in water and low methanol crossover.     

Synthesis and properties of sulfonated poly(arylene ether)s containing azole groups

Random and multiblock sulfonated poly(arylene ether sulfone)s (SPEs) containing various azole groups such as oxadiazole and triazole were synthesized and characterized for fuel cell application. Successful preparation of SPE membranes depended on the structure of azole groups, which affected solubility of precursors and the resulting SPEs. Although oxadiazole groups were incorporated into hydrophobic component, they were found to be hydrophilic to give higher proton conductivity. Introduction of oxadiazole groups into random SPE gave comparable proton conductivity to that of Nafion NRE at >60% relative humidity at 80 °C. Block copolymer structure further increased the proton diffusion coefficient without increasing ion exchange capacity. Hydrolytic and oxidative stability of the SPE membranes was affected by both hydrophilic and hydrophobic components. Oxadiazole groups gave negative impact on hydrolytic and mechanical stability to the SPE membranes. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis and characterization of poly(arylene ether sulfone) copolymers with sulfonimide side groups for a proton‐exchange membrane

A sulfonimide‐containing comonomer derived from 4,4′‐dichlorodiphenylsulfone was synthesized and copolymerized with 4,4′‐dichlorodiphenylsulfone and 4,4′‐biphenol to prepare sulfonimide‐containing poly(arylene ether sulfone) random copolymers (BPSIs). These copolymers showed slightly higher water uptake than disulfonated poly(arylene ether sulfone) copolymer (BPSH) controls, but their proton‐conductivity values were very comparable to those of the BPSH series with similar ion contents. The proton conductivity increased with the temperature for both systems. For samples with 30 mol % ionic groups, BPSI showed less temperature dependence in proton conductivity and slightly higher methanol permeability in comparison with BPSH. The thermal characterization of the sulfonimide copolymers showed that both the acid and salt forms were stable up to 250 °C under a nitrogen atmosphere. The results suggested that the presumed enhanced stability of the sulfonimide systems did not translate into higher protonic conductivity in liquid water. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6007–6014, 2006     

The stability of semi-interpenetrating polymer networks based on sulfonated polyimide and poly(ethylene glycol) diacrylate for fuel cell applications

A series of the semi-interpenetrating polymer network (semi-IPN) membranes based on sulfonated polyimide and poly(ethylene glycol) diacrylate were prepared and characterized comparing with pure sulfonated polyimide membrane and commercially available membrane, Nafion^® 117. The proton conductivity increased with the increase of poly(ethylene glycol) diacrylate contents in spite of the decrease in ion exchange capacity which is a key factor to improve the proton conductivity. The water stability of semi-IPN membranes containing poly(ethylene glycol) diacrylate is higher than the pure sulfonated polyimide membrane. Morphological structure showed that amorphous nature of the films also increased with the poly(ethylene glycol) diacrylate contents, which could make a crosslink, so that the crystallinity of polyimide could disappear. Semi-IPN membranes based on sulfonated polyimide and poly(ethylene glycol) diacrylate, which show good conductivity comparable to Nafion^® 117 in the range of 20-50% content of poly(ethylene glycol) diacrylate, could be promising proton conducting membranes in fuel cell application.     

Sulfonated poly(fluorene-co-sulfone)ether membranes containing perfluorocyclobutane groups for fuel cell applications

A new class of sulfonated poly(fluorene-co-sulfone)ether membranes containing perfluorocyclobutane (PFCB) groups were synthesized and characterized in terms of their electrochemical properties as proton exchange membranes for fuel cells. Two monomers, 9,9-bis(4-trifluorovinyloxyphenyl)fluorene and 4,4′-sulfonyl-bis(trifluorovinyloxy)biphenyl were synthesized and statistically copolymerized by thermal [2π + 2π] cycloaddition to yield a series of polymers containing 0–60 mol% of fluorenyl content (PFS-X). The copolymers were then sulfonated using chlorosulfonic acid to afford five kinds of ionomers with different sulfonation levels (SPFS-X), which were cast into membranes and analyzed in terms of electrochemical properties. It was found that the ion exchange capacity (IEC), water uptake, proton conductivity and methanol permeability values of SPFS-X increased with the increment of the sulfonated fluorenyl content. The proton conductivities of SPFS-50 and -60 with high IECs and water uptake values were higher than those of Nafion-115 between 25 and 80 °C. The methanol permeability of SPFS-X was considerably lower than that of Nafion-115.     

交联嵌段磺化聚芳醚砜质子交换膜的制备及性能

为提高磺化聚芳醚砜(SPAES)质子交换膜的质子传导率及稳定性, 制备了一系列交联嵌段SPAES质子交换膜(cbSPAES). 采用嵌段共聚方法, 在P₂O₅存在下, 利用磺酸基团与聚合物主链上活泼氢的脱水反应进行交联改性合成嵌段聚合物. 采用电化学阻抗谱技术测定了cbSPAES膜的质子传导率, 通过测试水中膜平面及厚度方向的尺寸变化率评价膜的尺寸稳定性, 通过加速老化试验评价膜的水解稳定性. 结果表明, 与未交联膜相比, cbSPAES膜的尺寸稳定性及水解稳定性明显提高; 在交联程度相同时, cbSPAES膜的吸水率和质子传导率随着磺化链段长度的增加呈上升的趋势. 如cbSPAES(30/10)-10膜在60 ℃水中的吸水率为65%, 平面方向和厚度方向的尺寸变化率分别为0.16和0.18, 质子传导率达到163 mS/cm.     

Locally sulfonated poly(ether sulfone)s with highly sulfonated units as proton exchange membrane

Novel locally sulfonated poly(ether sulfone)s with highly sulfonated units were successfully synthesized for fuel cell applications. Poly(ether sulfone)s were prepared by the nucleophilic substitution of bis(4‐fluorophenyl) sulfone with 1,2,4,5‐tetrakis([1,1′‐biphenyl]‐2‐oxy)‐3,6‐bis(4‐hydroxyphenoxy)benzene and bis(4‐hydroxyphenyl) sulfide, followed by oxidation using m‐chloroperoxybenzoic acid. The desired highly sulfonated units were easily introduced by postsulfonation and each one had ten sulfonic acid groups. The sulfonated polymers gave tough, flexible, and transparent membranes by solvent casting. The high contrast in polarity between highly sulfonated units and hydrophobic poly(ether sulfone) units enabled the formation of defined phase‐separated structures and well‐connected proton paths. The sulfonated polymers exhibited excellent proton conductivity over a wide range of relative humidities. The proton conductivity of the sulfonated polymer with an ion exchange capacity value of 2.38 mequiv/g was comparable to that of Nafion 117 even at 30% relative humidity. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3444–3453, 2009     

Sulfonated poly(arylene ether sulfone) ionomers containing fluorenyl groups for fuel cell applications

A series of sulfonated poly(arylene ether sulfone)s (SPEs) containing fluorenyl groups as bulky components were synthesized and characterized for fuel cell applications. Introduction of disodium 3,3′-disulfo-4,4′-difluorophenyl sulfone (SFPS) monomer gave ionomers with high acidity and accordingly high proton conductivity as well as high proton diffusion coefficient (D_σ) at low humidity. The membrane of SPE60 (where the number denotes mole percentage of the component containing sulfonic acid groups; IEC (ion exchange capacity) = 1.68 mequiv./g) exhibited high proton conductivity of 4.6 × 10⁻³ S/cm at 40% RH and 80 °C, which is one order of magnitude higher than that (6 × 10⁻⁴ S/cm) of our previous SPE (SPE-1, IEC = 1.58 mequiv./g). D_σ of SPE60 membrane was ca. 4 times higher than that of the SPE-1 membrane at low water volume fraction. SPE membranes showed good oxidative and hydrolytic stability as well as favorable thermal and mechanical properties. Small-angle X-ray scattering analyses showed that the phase separation of SPE membranes was much less developed than that of the perfluorinated Nafion membrane which accounts for lower hydrogen and oxygen permeability of the former membranes.     

Preparation of polymer electrolyte membranes based on poly(phenylene oxide) with different side chain lengths of phosphonic acid

A series of poly(phenylene oxide) (PPO) polymers bearing phosphonic acid groups on the methyl group and on the phenyl ring are synthesized as membrane materials for fuel cell applications. These phosphonic acid‐based PPO membranes exhibited high chemical resistance, dimensional stability, and good proton conductivity even under low humidity condition. Among the membranes, the one in which the phosphonic acid moiety is attached to the polymer main chain with ? CO(CH₂)₅? shows highest proton conductivity under overall conditions even though it has the lowest water uptake and IEC value. A well‐defined separation of the hydrophilic and hydrophobic phases suggests the phosphonic acid groups to form proton conduction channels via interchain hydrogen bonding. A high storage modulus of the membranes in various temperature ranges indicates that the membranes are suitable for use under a high temperature and low humidity conditions. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019     

Synthesis and structure–property relationships of poly(sulfone)s for anion exchange membranes

Membranes based on cationic polymers that conduct anions are important for enabling alkaline membrane fuel cells and other solid-state electrochemical devices that operate at high pH. Anion exchange membranes with poly(arylene ether sulfone) backbones are demonstrated by two routes: chloromethylation of commercially available poly(sulfone)s or radical bromination of benzylmethyl moieties in poly(sulfone)s containing tetramethylbisphenol A monomer residues. Polymers with tethered trimethylbenzyl ammonium moieties resulted from conversion of the halomethyl groups by quaternization with trimethyl amine. The water uptake of the chloromethylated polymers was dependent on the type of poly(sulfone) backbone for a given IEC. Bisphenol A-based Udel® poly(sulfone) membranes swelled in water to a large extent while membranes from biphenol-based Radel® poly(sulfone), a stiffer backbone than Udel, only showed moderate water uptake. The water uptake of cationic poly(sulfone)s was further reduced by synthesizing tetramethylbisphenol A and 4,4′-biphenol-containing poly(sulfone) copolymers where the ionic groups were clustered on the tetramethylbisphenol A residues. The conductivity of all samples scaled with the bulk water uptake. The hydration number of the membranes could be increased by casting membranes from the ionic form polymers versus converting the halomethyl form cast polymers to ionic form in the solid state. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013, 51, 1790–1798, 2013     

Synthesis and characterization of fluorine‐containing polybenzimidazole for proton conducting membranes in fuel cells

Two new kinds of fluorine‐containing polybenzimidazoles (PBI), poly(2,2′‐(tetrafluoro‐p‐phenylene)‐5,5′‐bibenzimidazole) and poly(2,2′‐tetradecafluoroheptylene‐5,5′‐bibenzimidazole), were synthesized by condensation polymerization of 3,3′‐diaminobenzidine and perfluoroterephthalic acid (or perfluoroazelaic acid), with polyphosphoric acid as solvent. Thermogravimetric analysis results show that the fluorine‐containing polymers synthesized exhibit promising thermal stability. The film‐forming properties of the fluorine‐containing polymers are improved over nonfluorinated PBI. The introduction of fluorine into the backbone of the polymers has significant positive affection on their chemical oxidation stability demonstrated by Fenton test. Compared with poly(2,2′‐(m‐phenylene)‐5,5′‐bibenzimidazole)/phosphoric acid (PA) composite membrane, the resulting fluorinated membranes with a same PA doping level exhibit better flexibility and higher proton conductivity. The maximum proton conductivity gained is 3.05 × 10^?2 S/cm at 150 °C with a PA doping level of 7. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2115–2122, 2010     

Sulfonated poly(aryl ether ether ketone ketone)s containing fluorinated moieties as proton exchange membrane materials

A series of sulfonated poly(aryl ether ether ketone ketone)s statistical copolymers with high molecular weights were synthesized via an aromatic nucleophilic substitution polymerization. The sulfonation content (SC), defined as the number of sulfonic acid groups contained in an average repeat unit, could be controlled by the feed ratios of monomers. Flexible and strong membranes in sodium sulfonate form could be prepared by the solution casting method, and readily transformed to their proton forms by treating them in 2 N sulfuric acid. The polymers showed high T_gs, which increased with an increase in SC. Membranes prepared from the present sulfonated poly(ether ether ketone ketone) copolymers containing the hexafluoroisopropylidene moiety (SPEEKK‐6F) and copolymers containing the pendant 3,5‐ditrifluoromethylphenyl moiety (SPEEKK‐6FP) had lower water uptakes and lower swelling ratios in comparison with previously prepared copolymers containing 6F units. All of the polymers possessed proton conductivities higher than 1 × 10^?2 S/cm at room temperature, and proton conductivity values of several polymers were comparable to that of Nafion at high relative humidity. Their thermal stability, oxidative stability, and mechanical properties were also evaluated. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2299–2310, 2006