Minimizing the total completion time in a two-machine flowshop with sequence-independent setup times

We consider the problem of minimizing the sum of completion times in a two-machine permutation flowshop subject to setup times. We propose a new priority rule, several constructive heuristics, local search procedures, as well as an effective multiple crossover genetic algorithm. Computational experiments carried out on a large set of randomly generated instances provide evidence that a constructive heuristic based on newly derived priority rule dominates all the proposed constructive heuristics. More specifically, we show that one of our proposed constructive heuristics outperforms the best constructive heuristic in the literature in terms of both error and computational time. Furthermore, we show that one of our proposed local search-based heuristics outperforms the best local search heuristic in the literature in terms of again both error and computational time. We also show that, in terms of quality-to-CPU time ratio, the multiple crossover genetic algorithm performs consistently well.     

Production strategies for a stochastic lot-sizing problem with constant capacity

This paper presents a single item capacitated stochastic lot-sizing problem motibated by a Dutch company operating in a Make-To-Order environment. Due to a highly fluctuating and unpredictable demand, it is not possible to keep any finished goods inventory. In response to a customer's order, a fixed delivery date is quoted by the company. The objective is to determine in each period of the planning horizon the optimal size of production lots so that delivery dates are met as closely as possible at the expense of minimal average costs. These include set-up costs, holding costs for orders that are finished before their promised delivery date and penalty costs for orders that are not satisfied on time and are therefore backordered. Given that the optimal production policy is likely to be too complex in this situation, attention is focused on the development of heuristic procedures. In this paper two heuristics are proposed. The first one is an extension of a simple production strategy derived by Dellaert [5] for the uncapacitated version of the problem. The second heuristic is based on the well-known Silver-Meal algorithm for the case of deterministic time-varying demand. Experimental results suggest that the first heuristic gives low average costs especially when the demand variability is low and there are large differences in the cost parameters. The Silver-Meal approach is usually outperformed by the first heuristic in situations where the available production capacity is tight and the demand variability is low.     

Dynamic demand lot-sizing rules for incremental quantity discounts

Numerous studies have developed and compared lot-sizing procedures for finite-horizon dynamic demand, material requirements planning (MRP), environments when either no purchase discounts exist or for the case of all-units quantity discounts. This paper examines lot-sizing rules when product price schedules follow incremental quantity discounts. The optimal (non-discount) procedure and some traditional heuristic procedures are modified to incorporate incremental quantity discounts. We further modify two heuristics with a ‘look-ahead enhancement’ that performs very well under experimentation. Numerical tests revealed the overall best-performing heuristic in this study to be a modified ‘least-unit cost’ method with a look-ahead enhancement. That procedure produced an average cost penalty vs optimal of 0.26%.     

A partial enumeration heuristic for multi-objective flowshop scheduling problems

This paper addresses the flowshop scheduling problem with multiple performance objectives in such a way as to provide the decision maker with approximate Pareto optimal solutions. It is well known that the partial enumeration constructive heuristic NEH and its adaptations perform well for single objectives such as makespan, total tardiness and flowtime. In this paper, we develop a similar heuristic using the concept of Pareto dominance when comparing partial and complete schedules. The heuristic is tested on problems involving combinations of the above criteria. For the two-machine case, and the pairs of objectives: (i) makespan and maximum tardiness, (ii) makespan and total tardiness, the heuristic is compared with branch-and-bound algorithms proposed in the literature. For two and more than two machines, and the criteria combinations considered in this article, the heuristic performance is tested against constructive heuristics reported in the literature. By means of an illustrative example, it is shown that a genetic algorithm from the literature performs better when starting from heuristic solutions rather than random solutions.     

A Lagrangian-based heuristic for the capacitated lot-sizing problem in parallel machines

This paper addresses the capacitated lot-sizing problem involving the production of multiple items on unrelated parallel machines. A production plan should be determined in order to meet the forecast demand for the items, without exceeding the capacity of the machines and minimize the sum of production, setup and inventory costs. A heuristic based on the Lagrangian relaxation of the capacity constraints and subgradient optimization is proposed. Initially, the heuristic is tested on instances of the single machine problem and results are compared with heuristics from the literature. For parallel machines and small problems the heuristic performance is tested against optimal solutions, and for larger problems it is compared with the lower bound provided by the Lagrangian relaxation.     

A high quality solution constructive heuristic for flow shop sequencing

This paper addresses the flow shop sequencing problem. Following an investigation of the problem characteristics, a property of this scheduling problem is presented, and is used for the development of a new constructive heuristic with the objective of minimizing the total time to complete the schedule (makespan). The new method, denoted by N&M, is compared with the best constructive heuristic reported in the literature, named NEH. Results from computational experience have shown that for problems having up to 10 machines and 100 jobs, the new heuristic outperforms, on average, the NEH heuristic. There is no significant difference regarding computation effort for both NEH and N&M heuristics.     

Heuristic procedures for a stochastic lot-sizing problem in make-to-order manufacturing

We consider a single item, uncapacitated stochastic lot-sizing problem motivated by a Dutch make-to-order company producing steel pipes. Since no finished goods inventory is kept, a delivery date is fixed upon arrival of each order. The objective is to determine the optimal size of production lots so that delivery dates are met as closely as possible with a limited number of set-ups. Orders that are not satisfied on time are backordered and a penalty cost is incurred in those cases. We formulate the problem as a Markov Decision Process and determine the optimal production policy by dynamic programming. Since this approach can only be applied to very small examples, attention is given to the development of three simple lot-sizing rules. The first strategy consists of producing the orders for a fixed numberT of periods whenever the demand for the current period reaches a pre-specified limitx. A simple set of tests is proposed leading to cost improvements in situations where the best combination for the decision variablesx andT deviates from the optimal policy. The second lot-sizing rule is based on the well-known Silver-Meal heuristic for the case of deterministic time-varying demand. A fixed cycle production strategy is also derived. Numerical examples taking into account different demand patterns are provided. The analysis of the results suggests that the first heuristic is particularly suitable for the problem under consideration. Finally, the model is incorporated in the operations control level of the hierarchical production planning system of the Dutch company and assists the management in the evaluation of the quality of the aggregate decisions. A consequence of this feedback mechanism is the modification of the aggregate plans.On leave from D.E.I.O. (Universidade de Lisboa, Portugal). This research was supported by J.N.I.C.T. (Portugal) under contract BD/2264/92.IA.     

Lagrangian heuristics for scheduling new product development projects in the pharmaceutical industry

To stay ahead of their competition, pharmaceutical firms must make effective use of their new product development (NPD) capabilities by efficiently allocating its analytical, clinical testing and manufacturing resources across various drug development projects. The resulting project scheduling problems involve coordinating hundreds of testing and manufacturing activities over a period of several quarters. Most conventional integer programming approaches are computationally impractical for problems of this size, while priority rule-driven heuristics seldom provide consistent solution quality. We propose a Lagrangian decomposition (LD) heuristic that exploits the special structure of these problems. Some resources (typically manpower) are shared across all on-going projects while others (typically equipment) are specific to individual project categories. Our objective function is a weighted discounted cost expressed in terms of activity completion times. The LD heuristics were subjected to a comprehensive experimental study based on typical operational instances. While the conventional “Reward–Risk” priority rule heuristic generates duality gaps between 47–58%, the best LD heuristic achieves duality gaps between 10–20%. The LD heuristics also yield makespan reductions of over 30% over the Reward–Risk priority rule.     

An MIP-based interval heuristic for the capacitated multi-level lot-sizing problem with setup times

This paper considers the capacitated multi-level lot-sizing problem with setup times, a class of difficult problems often faced in practical production planning settings. In the literature, relax-and-fix is a technique commonly applied to solve this problem due to the fact that setup decisions in later periods of the planning horizon are sensitive to setup decisions in the early periods but not vice versa. However, the weakness of this method is that setup decisions are optimized only on a small subset of periods in each iteration, and setup decisions fixed in early iterations might adversely affect setup decisions in later periods. In order to avoid these weaknesses, this paper proposes an extended relax-and-fix based heuristic that systematically uses domain knowledge derived from several strategies of relax-and-fix and a linear programming relaxation technique. Computational results show that the proposed heuristic is superior to other well-known approaches on solution qualities, in particular on hard test instances.     

A Greedy Look-ahead Heuristic for Combinatorial Optimization: An Application to Vehicle Scheduling with Time Windows

This paper describes a greedy heuristic for a class of combinatorial optimization problems; a central feature of the method being a look-ahead capability. The power of the heuristic is demonstrated through experimentation using a large, real-life vehicle scheduling problem with tight time-window constraints. Incorporation of the look-ahead feature gave an improvement in performance that was at least as great as, and in addition to, that which had been obtained through use of the well-known ‘savings’ method. Based upon the experimental results, some guidelines are proposed for the application of the heuristic to other problems. One of the conclusions is that designers of heuristics should give greater consideration to the inclusion of a look-ahead element in their algorithms.     

DVRP: a hard dynamic combinatorial optimisation problem tackled by an evolutionary hyper-heuristic

In this paper we propose and evaluate an evolutionary-based hyper-heuristic approach, called EH-DVRP, for solving hard instances of the dynamic vehicle routing problem. A hyper-heuristic is a high-level algorithm, which generates or chooses a set of low-level heuristics in a common framework, to solve the problem at hand. In our collaborative framework, we have included three different types of low-level heuristics: constructive, perturbative, and noise heuristics. Basically, the hyper-heuristic manages and evolves a sophisticated sequence of combinations of these low-level heuristics, which are sequentially applied in order to construct and improve partial solutions, i.e., partial routes. In presenting some design considerations, we have taken into account the allowance of a proper cooperation and communication among low-level heuristics, and as a result, find the most promising sequence to tackle partial states of the (dynamic) problem. Our approach has been evaluated using the Kilby’s benchmarks, which comprise a large number of instances with different topologies and degrees of dynamism, and we have compared it with some well-known methods proposed in the literature. The experimental results have shown that, due to the dynamic nature of the hyper-heuristic, our proposed approach is able to adapt to dynamic scenarios more naturally than low-level heuristics. Furthermore, the hyper-heuristic can obtain high-quality solutions when compared with other (meta) heuristic-based methods. Therefore, the findings of this contribution justify the employment of hyper-heuristic techniques in such changing environments, and we believe that further contributions could be successfully proposed in related dynamic problems.     

Heuristics for the Stochastic Eulerian Tour Problem

The Stochastic Eulerian Tour Problem (SETP) seeks the Eulerian tour of minimum expected length on an undirected Eulerian graph, when demand on the arcs that have to be serviced is probabilistic. The SETP is NP-hard and in this paper, we develop three constructive heuristics for this problem. The first two are greedy tour construction heuristics while the third is a sub-tour concatenation heuristic. Our experimental results show that for grid networks, the sub-tour concatenation heuristic performs well when the probability of service of each edge is greater than 0.1. For Euclidean networks, as the number of edges increases, the second heuristic performs the best among the three. Also, the expected length of our overall best solution is lower than the expected length of a random tour by up to 10% on average for grid networks and up to 2% for Euclidean networks.     

Lower and upper bounding procedures for the bin packing problem with concave loading cost

We address the one-dimensional bin packing problem with concave loading cost (BPPC), which commonly arises in less-than-truckload shipping services. Our contribution is twofold. First, we propose three lower bounds for this problem. The first one is the optimal solution of the continuous relaxation of the problem for which a closed form is proposed. The second one allows the splitting of items but not the fractioning of bins. The third one is based on a large-scale set partitioning formulation of the problem. In order to circumvent the challenges posed by the non-linearity of the objective function coefficients, we considered the inner-approximation of the concave load cost and derived a relaxed formulation that is solved by column generation. In addition, we propose two subset-sum-based heuristics. The first one is a constructive heuristic while the second one is a local search heuristic that iteratively attempts to improve the current solution by selecting pairs of bins and solving the corresponding subset sum-problem. We show that the worst-case performance of any BPPC heuristic and any concave loading cost function is bounded by 2. We present the results of an extensive computational study that was carried out on large set of benchmark instances. This study provides empirical evidence that the column generation-based lower bound and the local search heuristic consistently exhibit remarkable performance.     

On the asymptotic behavior of subtour-patching heuristics in solving the TSP on permuted Monge matrices

We examine the performance of different subtour-patching heuristics for solving the strongly NP\mathcal{NP}-hard traveling salesman problem (TSP) on permuted Monge matrices. We prove that a well-known heuristic is asymptotically optimal for the TSP on product matrices and k-root cost matrices. We also show that the heuristic is provably asymptotically optimal for general permuted Monge matrices under some mild conditions. Our theoretical results are strongly supported by the findings of a large-scale experimental study on randomly generated numerical examples, which show that the heuristic is not only asymptotically optimal, but also finds optimal TSP tours with high probability that increases with the problem size. Thus the heuristic represents a practical tool to solve large instances of the problem.     

Improved and self-tuned occurrence heuristics

In this note we present three efficient variations of the occurrence heuristic, adopted by many exact string matching algorithms and first introduced in the well-known Boyer–Moore algorithm. Our first heuristic, called improved-occurrence heuristic, is a simple improvement of the rule introduced by Sunday in his Quick-Search algorithm. Our second heuristic, called worst-occurrence heuristic, achieves its speed-up by selecting the relative position which yields the largest average advancement. Finally, our third heuristic, called jumping-occurrence heuristic, uses two characters for computing the next shift. Setting the distance between these two characters optimally allows one to maximize the average advancement. The worst-occurrence and jumping-occurrence heuristics tune their parameters according to the distribution of the characters in the text. Experimental results show that the newly proposed heuristics achieve very good results on average, especially in the case of small alphabets.     

Multi-Item Single-Level Capacitated Dynamic Lot-Sizing Heuristics: A General Review

The multi-item single-level capacitated lot-sizing problem consists of scheduling N different items over a horizon of T periods. The objective is to minimize the sum of set-up and inventory-holding costs over the horizon, subject to a capacity restriction in each period. Different heuristic approaches have been suggested to solve this difficult mathematical problem. So far, only a few limited attempts have been made to analyse and compare these approaches. The paper can be divided into two main parts. The first part shows that current heuristics can be classified in two different categories: single-resource heuristics, which are special-purpose methods, and mathematical-programming-based heuristics, which can usually deal with more general problem environments. The second part is devoted to an extensive computational review. The general idea is to find relationships between the performance of the heuristic and the computational burden involved in finding the solution. Based on these computational results, suggestions can be given with respect to the usefulness of the various heuristics in different industrial settings.     

Effective heuristics for the dynamic demand joint replenishment problem

This paper considers the dynamic demand joint replenishment problem where there is a joint setup cost in each time period when any member of the product family is replenished and a separate setup cost for each different item replenished. We present two forward-pass heuristics, a two-phase heuristic, and a simulated annealing metaheuristic (SAM) and investigate their relative effectiveness in solving a comprehensive set of test problems. The experimental results indicate the two-phase heuristic and the SAM perform better than existing approaches for the problem.     

The capital cost of holding inventory with stochastically mean-reverting purchase price

Most models of inventory control assume that the per unit purchase price is constant. The capital cost of holding inventory can then be taken into account by adding a fixed interest rate, r, times the purchase price, C, to the out-of pocket holding cost. However, it is not uncommon that the purchase price varies over time. How the capital cost then should be calculated is the focus of the present paper. The paper studies the common single-item inventory model with a fixed set-up cost and assumes that the stochastic purchase price follows the mean-reverting Ornstein–Uhlenbeck process. Methods for computing an adjusted interest rate, r, are suggested along with modifications of well-known heuristics and formulas for lot-sizing. Simulation tests, where the optimal policy has been compared to policies obtained using modified versions of the Silver–Meal method, the Part Period algorithm and the EOQ formula, suggest that r should be estimated as the sum of the unadjusted interest rate and the average expected purchase price decrease, measured over a period between 1/3 and 2/3 of the length of the order cycle.     

Heuristics for multi-period capacity expansion in local telecommunications networks

In this paper, different heuristics are devised to solve a multi-period capacity expansion problem for a local access telecommunications network with a tree topology. This expansion is done by installing concentrators at the nodes and cables on the links of the network. The goal is to find a least cost capacity expansion strategy over a number of periods to satisfy the demand. A local search heuristic is first proposed to improve previously reported results on problem instances based on different cost and demand structures. This heuristic is then integrated into a genetic algorithm to obtain further improvements.     

Experimental investigation of heuristics for resource-constrained project scheduling: An update

This paper considers heuristics for the well-known resource-constrained project scheduling problem (RCPSP). It provides an update of our survey which was published in 2000. We summarize and categorize a large number of heuristics that have recently been proposed in the literature. Most of these heuristics are then evaluated in a computational study and compared on the basis of our standardized experimental design. Based on the computational results we discuss features of good heuristics. The paper closes with some remarks on our test design and a summary of the recent developments in research on heuristics for the RCPSP.