新型平板热管换热器热回收效率特性实验研究

本文针对普通住宅房间设计了一台新型平板式热管换热器,该换热器结构紧凑、体积小巧。为研究该换热器的使用条件,本文开展了不同工质(R113、R141b以及这两种工质的混合物)对该热管换热器换热效率影响的实验研究。整个实验在夏季工况下进行,热管真空度为1×10~(-3)Pa,充液量(灌入热管换热器内的工质体积与热管换热器体积之比)为1/3。实验结果表明:该热管换热器热回收效率较高。在整个风量范围内,R141b作为工质的热管换热器换热效果最好,最高效率达到了58.2%。     

热管换热器用于LED冷却系统的实验研究

研发了一系列将发光二极管(LED)散热与热管传热相结合的用于大功率LED冷却的热管散热器,并对其传热性能进行了实验研究。结果表明,该系列热管散热器具有良好的散热能力,能将节点温度控制在70℃以下,满足了大功率LED对结点温度的控制要求;实验结果还表明,翅片结构不同,换热器散热能力明显不同,所研发系列异形翅片热管换热器的散热能力明显高于目前常用的普通矩形翅片热管换热器,其中以外翻形翅片热管换热器散热能力最好;还研究了热管换热器工作倾角对其散热能力的影响,并给出了热管排布数量、翅片材质及结构对换热器散热性能、换热装置体积、成本及质量的影响。     

基于小负荷换热单元保护的松弛策略优化换热网络

WCE算法优化换热网络时,固定投资费用的存在易造成小负荷换热单元难以产生和保留,使部分尚未完全进化的结构过早被淘汰。本文建立一种固定投资费用的松弛处理方法,将固定投资费用与换热单元热负荷进行因变处理,根据换热单元热负荷的大小实时调整优化过程中的松弛力度,引导并促进小负荷换热单元的顺利产生和进化,从而增强换热网络的结构进化能力。将松弛策略应用于9SP和15SP算例,验证松弛策略促进结构进化的有效性,提升优化质量,获得的最优结果(2 903 528 ＄ ·a^-1、5 115 061 ＄ ·a^-1)优于文献结果。     

Study on Heat Transfer Performance of Skin Heat Exchanger

Cooling technology is facing new challenges with the increase of electronic equipment power onboard aircraft. The traditional heat sink based on high-altitude bleed air does not satisfy this increase of cooling demands. In this article, an air/air-type skin heat exchanger is studied for cooling aircraft electronic equipment. It uses outside high-altitude cold air rather than bleed air as a heat sink. This cooling technology can effectively remove the heat load of high-power electronic devices without greatly increasing aircraft performance penalty. To assess its high-altitude heat transfer performance, an experimental prototype was designed and made. Some experiments were conducted on a ground experimental test. The heat transfer criteria formulas were obtained for both the side air in the skin heat exchanger and its convective heat transfer coefficients. Based on these experimental analyses, the heat transfer performances of the skin heat exchanger in a high-altitude cruise condition are deduced when it is assumed to be installed at an unfavorable position and a favorable position, separately. This work tries to provide a technical support for its future onboard application.     

颗粒帘换热器中气粒两相换热特性实验研究

根据某1 t/h燃煤工业锅炉空气预热器的热力参数,设计并搭建了一套颗粒帘空气预热器模拟实验系统,研究了不同进气温度Tg0(150~300℃)、进气速度Vg0(0.9~1.5m/s)、颗粒帘进口厚度b0 (60~180 mm)、颗粒粒径dp(150~212μm)以及不同颗粒质量流量ms (550~2150 g/s)工况条件下热空气与进口温度tp0=20℃的硅砂颗粒帘间的换热特性。结果表明:影响颗粒帘换热器中气粒两相换热特性因素的重要性次序为进气温度、进气速度、颗粒质量流量、颗粒粒径、颗粒帘进口厚度;换热端差最低可至4.5℃,最大可达87℃;颗粒帘及颗粒帘出口气流的温度沿颗粒下落方向在前期上升迅速(186~475℃/m)而后期上升比较缓慢(60~108℃/m),并且在0~0.5 m和0.5~1.0 m的高度范围可分别用线性和对数方程来描述。     

耦合热泵换热器的原理及变工况性能研究

工业能耗占我国总能耗超过70%,而其能源利用效率不足50%,因此工业余热高效回收利用是节能减排的重要途径之一。热泵技术是提升能量品位的有效方法,但吸收式热泵需要配置三个不同温度品位的热源或热汇,而电动热泵受热力学循环、工质物性、压缩机耐温耐压限制以及避免润滑失效一般只能工作于有限温度范围(<100℃)之内,因此该研究将吸收式循环与压缩式循环进行深度耦合,用于直接回收工业余热制取高温热水,同时确保压缩机的安全稳定运行.该文首先分析耦合热泵换热器的运行原理,其次建立了耦合热泵换热器的数学模型,最后对模型进行求解分析了关键参数对耦合热泵换热器性能影响变化规律。在设计工况下,当制取133℃热水时,耦合热泵换热器COP达到3.6,压缩机排气压力为1.2 MPa,排气温度为79℃,远低于压缩机耐温耐压上限和润滑油失效温度,因此耦合热泵换热器在利用余热制取高温热水或蒸汽领域具有一定的应用潜力。     

Experimental Study of Wavy Fin Aluminum Plate Fin Heat Exchanger

An experimental study of the air-side thermal hydraulic performance of the aluminum wavy fin in heat exchanger was performed. A series of tests were conducted for 16 wavy fin samples with different geometry parameters. The experimental correlation equations of the wavy fin about the heat transfer and pressure drop are set up using the multiple regression method. The parametric study on the performance of the wavy fins is carried out using the Taguchi method. The study results show that the ratio of the wavy fin amplitude and wavy length is the most important factor that affects the overall thermal hydraulic performance.     

Thermo-Hydraulic Behavior of Microchannel Heat Exchanger System

This article presents an experimental study of thermo-hydrodynamic phenomena in a microchannel heat exchanger system. The aim of this investigation is to develop correlations between flow/thermal characteristics in the manifolds and the heat transfer performance of the microchannel. A rectangular microchannel fabricated by a laser-machining technique with channel width and hydraulic diameter of 87 μm and 0.17 mm, respectively, and a trapezoidal-shaped manifold are used in this study. The heat sink is subjected to iso-flux heating condition with liquid convective cooling through the channels. The temporal and spatial evolutions of temperature as well as total pressure drop across the system are monitored using appropriate sensors. Data obtained from this study were used to establish relationships between parameters such as longitudinal wall conduction factor, residence and switching time, and thermal spreading resistance with Reynolds number. Result shows that there exist an optimum Reynolds number and conditions for the microchannel heat exchanger system to result in maximum heat transfer performance. The condition in which the inlet manifold temperature surpasses the exit fluid temperature results in lower junction temperature. It further shows that for a high Reynolds number, the longitudinal wall conduction parameter is greater than unity and that the fluid has sufficient dwelling time to absorb heat from the wall of the manifold, leading to high thermal performance.     

An Experimental Study on the Performance of a Loop Heat Pipe

Modern electronics require better thermal management technologies to ensure long lifetime stability and reliable working. Aiming to evaluate the feasibility for a loop heat pipe being used for the heat dissipation of electronics, a stainless-steel/water loop heat pipe is design and an experimental system to study its heat transfer performance is set up. Experimental results show that at optimal heat load and with the loop heat pipe being aligned perpendicularly to the horizontal plane, its thermal resistance is lowered to be ～0.27 K/W. The loop heat pipe also shows good startup characteristics and can steadily work as well. All these indicate that the loop heat pipe has the potential to be a good solution for cooling of modern electronics.     

Experimental and Numerical Investigation of the Effect of Turbulator on Heat Transfer in a Concentric-type Heat Exchanger

This article experimentally and numerically analyzes the effect of turbulators with different geometries (Type I, Type II, Type III, and Type IV) located at the inlet of the inner pipe in a concentric-type heat exchanger. Experiments were performed at parallel-flow conditions in the same and opposite directions to investigate the impact of manufactured turbulators on heat transfer and pressure drop. In the numerical study, ANSYS 12.0 Fluent code program was used, and basic protection equations were solved in the steady-state, three-dimensional, and turbulence-flow conditions. Results were obtained from numerical analysis conducted at different flow values of air (7, 8, 9, 10, 11, and 12 m³/h). The distribution of temperature, velocity, and pressure was demonstrated as a result of numerical analyses. Experimental and numerical results were compared, and it was observed that they were in conformity with each other. When the data obtained from the analyses were examined, the highest heat transfer, pressure drop, and friction factor increase were detected to be in the Type IV turbulator.     

液氮汽车的无霜换热器的数值分析

提出新型高效液氮汽车主换热器的数学模型 ,并对其传热特性进行动态模拟仿真 ,得到新型无霜换热器空气侧、氮气侧以及换热器管壁的温度分布 ,三者自身的温度分布 ,三者相互影响情况比较合理。氮气的出口温度为 2 93.0 5 K。与设计要求温度 2 93.15 K基本一致     

高温热管声速极限的实验研究与理论分析

高温热管是公认的被动式高温传热器件,以及明显高于相同几何尺寸金属材料的当量导热率,使其成为研究热点,并具有广泛的应用前景.在高温热管的蒸汽流动中,当喉部流速达到声速后,会出现声速传热极限,主要表现为冷凝段温度持续降低,传热量停滞不增,以及蒸汽的阻塞状态.本文设计、制备了高温热管传热器件,以高频感应方式为热源,盘管式水冷...     

冷却水水质参数对板式换热器污垢特性的实验研究

实验研究了松花江水浊度、铁离子(Fe3+)、碱度、化学需氧量(COD)等水质参数对板式换热器污垢热阻的影响.结果表明:松花江水污垢热阻类型为渐近型且没有诱导期;浊度开始变化很小,后逐渐增大;碱度和铁离子随着时间逐渐增大,达到某一值后趋于平缓;COD随时间逐渐减小.所研究的水质参数之间相互影响、互利共生,共同影响着污垢沉...     

低品位烟气余热回收换热器热力学分析

低品位烟气余热回收过程存在冷凝现象,烟气的放热过程分为显热、潜热两部分。冷凝时,局部热流率和熵产率明显增大;增加水蒸气质量分数、冷却水质量流量和降低烟气入口温度都会导致烟气提前冷凝;存在最优冷却水质量流量使得热回收过程熵产数最小。另外,提出热回收效率评价烟气热回收程度,该指标受冷凝的影响很大。随着烟气中蒸汽质量分数的增加,冷凝过程的影响明显增强,因此,在低品位烟气的全热回收中必须考虑潜热的影响。     

CFD技术在板翅式换热器设计中的应用

回顾了计算流体动力学 ( CFD)几年来的发展现状 ,并且介绍了计算流体动力学 ( CFD)技术应用的领域、CFD软件的一般结构以及各种商业软件的特点 ,同时阐明了 CFD技术在板翅式换热器设计应用方面的优越性 ,并指出了我国在 CFD技术研究领域与国际先进水平的差距及进一步开展 CFD研究的方向     

Heat Transfer Characteristics in a Double-Pipe Heat Exchanger Equipped with Coiled Circular Wires

An experimental investigation has been carried out to study the enhancement in heat transfer coefficient by inserting coiled wire around the outer surface of the inner tube of the double-pipe heat exchanger. Insulated wires, with a circular cross-section of 2 mm diameter, forming a coil of different pitches (p = 6, 12, and 20 mm), were used as turbulators. The investigation is performed for turbulent water flow in a double-pipe heat exchanger with cold water in the annulus space for both parallel and counter flows. The experiments were performed for Reynolds numbers ranging from 4,000 to 14,000. The experimental results reveal that the use of coiled circular wires leads to a considerable increase in heat transfer coefficients compared with a smooth wall tube for both parallel and counter water flows. The mean Nusselt number increases with Reynolds number and pitch. The convective heat transfer coefficient for a turbulent water flow increases for all coiled wire pitches, with the highest enhancement of about 450% for counter flow and 400% for the parallel flow. New correlations for mean relative Nusselt numbers at different coiled wire pitches are provided.     

大功率LED热管散热器的热设计研究

给出了一种应用于大功率LED散热的新型热管翅片散热器,该散热器能够有效利用自然风和垂直对流,建立了散热器结构模型,采用Icepak软件分析了散热器参数对大功率LED芯片结温的影响规律.结果表明,热管导热系数、直径以及自然风风速对芯片结温有显著影响,芯片结温随热管导热系数、直径以及自然风风速的增加而降低,翅片导热系数和表...     

数据机房热管空调系统的实验研究

结合数据机房环境的特点,选取R22和R134a为工质,实验研究了数据机房热管空调系统的换热性能和工质的最佳充液率。结果表明,热管空调系统具有工作温差小、制冷能效比高的特点,随着热负荷的升高,所需排热温差逐渐增大;对比实验发现,工质为R22时空调系统的平均换热能力比R134a为工质时高19.2%,而两种工质的最佳充液率均为80%左右。通过对热管回路中工质温度分布的测量与分析,阐明了充液率过大或过小引起系统换热性能下降的原因。     

Design and Experimental Investigation of a Gas-to-Gas Counter-Flow Micro Heat Exchanger

In this work, a double-layered microchannel heat exchanger is designed for investigation on gas-to-gas heat transfer. The micro-device contains 133 parallel microchannels machined into a polished polyether ether ketone plate for both the hot side and cold side. The microchannels are 200 μm high, 200 μm wide, and 39.8 mm long. The design of the micro-device allows tests with partition foils in different materials and of flexible thickness. A test rig is developed with the integration of customized pressure and temperature sensors for in situ measurements. Experimental tests on the counter-flow micro heat exchanger have been carried out for five different partition foils and various mass flow rates. The experimental results, in terms of pressure drop, heat transfer coefficients, and heat exchanger effectiveness are discussed and compared with the predictions of the classic theory for conventionally sized heat exchangers.     

微通道换热器大温差条件下流动换热研究

随着高效预冷器在航天航空领域发挥越来越重要的作用,紧凑高效换热器的研究成为了人们关注的热点。本文基于紧凑微通道换热器的几何特征,针对矩形截面平行流道换热器内超临界压力低温流体(氢和氦)在大温差条件下的流动换热现象进行数值模拟研究。通道截面边长小于1 mm,热流体氦和冷流体氢的进出口温差均大于600 K。通道内流体换热系数在顺流和逆流条件下有不同的变化趋势,并出现峰值。换热量随着通道宽度的增大而增大,流动压降随着通道宽度的增大而减小。冷热流体逆流时换热量大,压降较小,但对换热器材料要求较高。