Multi-objective genetic algorithm for single machine scheduling problem under fuzziness

This paper presents a new multi-objective approach to a single machine scheduling problem in the presence of uncertainty. The uncertain parameters under consideration are due dates of jobs. They are modelled by fuzzy sets where membership degrees represent decision maker’s satisfaction grade with respect to the jobs’ completion times. The two objectives defined are to minimise the maximum and the average tardiness of the jobs. Due to fuzziness in the due dates, the two objectives become fuzzy too. In order to find a job schedule that maximises the aggregated satisfaction grade of the objectives, a hybrid algorithm that combines a multi-objective genetic algorithm with local search is developed. The algorithm is applied to solve a real-life problem of a manufacturing pottery company.     

A genetic approach to solving the problem of cyclic job shop scheduling with linear constraints

This study concerns the domain of cyclic scheduling. More precisely we consider the cyclic job shop scheduling problem with linear constraints. The main characteristic of this problem is that the tasks of each job are cyclic and are subjected to linear precedence constraints. First we review some approaches in the field of cyclic scheduling and present the cyclic job shop scheduling problem definition, which has an open complexity. Then we present a general approach for solving it, based on the coupling of a genetic algorithm and a scheduler. This scheduler utilises a Petri-net modelling the linear precedence constraints between cyclic tasks. The goal of this genetic algorithm is to propose an order of priority for jobs on the machines, to be used by the scheduler for solving resource conflicts. Finally a benchmark and some preliminary results of this approach are presented.     

Using a family of critical ratio-based approaches to minimize the number of tardy jobs in the job shop with sequence dependent setup times

This paper addresses the job shop scheduling problem to minimize the number of tardy jobs, considering the sequence dependent setup time. This problem is taken as a sequencing problem, and a family of approaches with different levels of intricacy is proposed. The simplest form is a critical ratio-based dispatching rule, which leads to satisfactory solutions by taking into account the group information rather than only the individual information of jobs. Then, an enhanced approach consisting of an iterative schedule refining mechanism will be given. Its feature is to iteratively adjust the estimation of the remaining processing times of jobs in a dynamic and operation-specific manner. Finally, a genetic algorithm which takes the dispatching rule and the refining mechanism as the core is proposed. The performance of these approaches is carefully examined by a comprehensive experimental study.     

Local search heuristics for single-machine scheduling with batching to minimize the number of late jobs

Local search heuristics are developed for a problem of scheduling jobs on a single machine. Jobs are partitioned into families, and a set-up time is necessary when there is a switch in processing jobs from one family to jobs of another family. The objective is to minimize the number of late jobs. Four alternative local search methods are proposed: multi-start descent, simulated annealing, tabu search and a genetic algorithm. The performance of these heuristics is evaluated on a large set of test problems. The best results are obtained with the genetic algorithm; multi-start descent also performs quite well.     

Simulated annealing and genetic algorithms for minimizing mean flow time in an open shop

This paper considers the problem of scheduling n jobs on m machines in an open shop environment so that the sum of completion times or mean flow time becomes minimal. It continues recent work by Bräsel et al. [H. Bräsel, A. Herms, M. Mörig, T. Tautenhahn, T. Tusch, F. Werner, Heuristic constructive algorithms for open shop scheduling to minmize mean flow time, European J. Oper. Res., in press (doi.10.1016/j.ejor.2007.02.057)] on constructive algorithms. For this strongly NP-hard problem, we present two iterative algorithms, namely a simulated annealing and a genetic algorithm. For the simulated annealing algorithm, several neighborhoods are suggested and tested together with the control parameters of the algorithm. For the genetic algorithm, new genetic operators are suggested based on the representation of a solution by the rank matrix describing the job and machine orders. Extensive computational results are presented for problems with up to 50 jobs and 50 machines, respectively. The algorithms are compared relative to each other, and the quality of the results is also estimated partially by a lower bound for the corresponding preemptive open shop problem. For most of the problems, the genetic algorithm is superior when fixing the same number of 30 000 generated solutions for each algorithm. However, in contrast to makespan minimization problems, where the focus is on problems with an equal number of jobs and machines, it turns out that problems with a larger number of jobs than machines are the hardest problems.     

Integrated machine scheduling and vehicle routing with time windows

This paper integrates production and outbound distribution scheduling in order to minimize total tardiness. The overall problem consists of two subproblems. The first addresses scheduling a set of jobs on parallel machines with machine-dependent ready times. The second focusses on the delivery of completed jobs with a fleet of vehicles which may differ in their loading capacities and ready times. Job-dependent processing times, delivery time windows, service times, and destinations are taken into account. A genetic algorithm approach is introduced to solve the integrated problem as a whole. Two main questions are examined. Are the results of integrating machine scheduling and vehicle routing significantly better than those of classic decomposition approaches which break down the overall problem, solve the two subproblems successively, and merge the subsolutions to form a solution to the overall problem? And if so, is it possible to capitalize on these potentials despite the complexity of the integrated problem? Both questions are tackled by means of a numerical study. The genetic algorithm outperforms the classic decomposition approaches in case of small-size instances and is able to generate relatively good solutions for instances with up to 50 jobs, 5 machines, and 10 vehicles.     

A tabu search approach for proportionate multiprocessor open shop scheduling

In the multiprocessor open shop scheduling problem, jobs are to be processed on a set of processing centers—each having one or more parallel identical machines, while jobs do not have a pre-specified obligatory route. A special case is the proportionate multiprocessor open shop scheduling problem (PMOSP) in which the processing time on a given center is not job-dependent. Applications of the PMOSP are evident in health care systems, maintenance and repair shops, and quality auditing and final inspection operations in industry. In this paper, a tabu search (TS) approach is presented for solving the PMOSP with the objective of minimizing the makespan. The TS approach utilizes a neighborhood search function that is defined over a network representation of feasible solutions. A set of 100 benchmark problems from the literature is used to evaluate the performance of the developed approach. Experimentations show that the developed approach outperforms a previously developed genetic algorithm as it produces solutions with an average of less than 5 % deviation from a lower bound, and 40 % of its solutions are provably optimal.     

Metaheuristics for scheduling jobs with incompatible families on parallel batching machines

In this paper, we discuss the scheduling of jobs with incompatible families on parallel batching machines. The performance measure is total weighted tardiness. This research is motivated by a scheduling problem found in the diffusion and oxidation areas of semiconductor wafer fabrication where the machines can be modelled as parallel batch processors. Given that this scheduling problem is NP-hard, we suggest an ant colony optimization (ACO) and a variable neighbourhood search (VNS) approach. Both metaheuristics are hybridized with a decomposition heuristic and a local search scheme. We compare the performance of the two algorithms with that of a genetic algorithm (GA) based on extensive computational experiments. The VNS approach outperforms the ACO and GA approach with respect to time and solution quality.     

A Branch-and-Bound Approach for a Two-machine Flowshop Scheduling Problem

In this paper, we present a branch-and-bound approach for solving a two-machine flow shop scheduling problem, in which the objective is to minimize a weighted combination of job flowtime and schedule makespan. Experimental results show that the algorithm works very well for certain special cases and moderately well for others. In fact, it is able to produce optimal schedules for 500-job problems in which the second machine dominates the first machine. It is also shown that the algorithm developed to provide an upper bound for the branch-and-bound is optimal when processing times for jobs are the same on both machines. The primary reason for developing the branch-and-bound approach is that its results can be used to guide other heuristic techniques, such as simulated annealing, tabu search and genetic algorithms, in their search for optimal solutions for larger problems.     

Minimizing flow time in a flow-line manufacturing cell with family setup times

This paper considers the problem of scheduling part families and jobs within each part family in a flowline manufacturing cell with independent family setup times where parts (jobs) in each family are processed together. The objective is to minimize total flow time. A branch-and-bound algorithm capable of solving moderate sized problems is developed. Several heuristic algorithms are proposed and empirically evaluated as to their effectiveness and efficiency in finding optimal permutation schedules. These results show that several heuristic algorithms generate solutions that are better than those generated by an existing genetic algorithm.     

Resolution of a scheduling problem in a flowshop robotic cell

We develop in this paper a generic and precise identification of a scheduling problem in a flexible manufacturing system. We consider a flowshop robotic cell that processes several jobs. We assume that there is no intermediate buffer between machines. So, jobs may be blocked when downstream machines are busy. We present an integer programming model to determine the sequence of jobs that minimizes the makespan criterion. In order to solve large size problems, we propose a genetic algorithm (GA). Finally, computational experiments are proposed in order to compare the makespan returned by the GA to a lower bound.     

Fuzzy scheduling of job orders in a two-stage flowshop with batch-processing machines

In this paper, we present a mixed-integer fuzzy programming model and a genetic algorithm (GA) based solution approach to a scheduling problem of customer orders in a mass customizing furniture industry. Independent job orders are grouped into multiple classes based on similarity in style so that the required number of setups is minimized. The family of jobs can be partitioned into batches, where each batch consists of a set of consecutively processed jobs from the same class. If a batch is assigned to one of available parallel machines, a setup is required at the beginning of the first job in that batch. A schedule defines the way how the batches are created from the independent jobs and specifies the processing order of the batches and that of the jobs within the batches. A machine can only process one job at a time, and cannot perform any processing while undergoing a setup. The proposed formulation minimizes the total weighted flowtime while fulfilling due date requirements. The imprecision associated with estimation of setup and processing times are represented by fuzzy sets.     

Combining Metaheuristics and Exact Methods for Solving Exactly Multi-objective Problems on the Grid

This paper presents a parallel hybrid exact multi-objective approach which combines two metaheuristics – a genetic algorithm (GA) and a memetic algorithm (MA), with an exact method – a branch and bound (B&B) algorithm. Such approach profits from both the exploration power of the GA, the intensification capability of the MA and the ability of the B&B to provide optimal solutions with proof of optimality. To fully exploit the resources of a computational grid, the hybrid method is parallelized according to three well-known parallel models – the island model for the GA, the multi-start model for the MA and the parallel tree exploration model for the B&B. The obtained method has been experimented and validated on a bi-objective flow-shop scheduling problem. The approach allowed to solve exactly for the first time an instance of the problem – 50 jobs on 5 machines. More than 400 processors belonging to 4 different administrative domains have contributed to the resolution process during more than 6 days.      

Parallel machine scheduling with a common due window

In this paper, we consider a machine scheduling problem where jobs should be completed at times as close as possible to their respective due dates, and hence both earliness and tardiness should be penalized. Specifically, we consider the problem with a set of independent jobs to be processed on several identical parallel machines. All the jobs have a given common due window. If a job is completed within the due window, then there is no penalty. Otherwise, there is either a job-dependent earliness penalty or a job-dependent tardiness penalty depending on whether the job is completed before or after the due window. The objective is to find an optimal schedule with minimum total earliness–tardiness penalty. The problem is known to be NP-hard. We propose a branch and bound algorithm for finding an optimal schedule of the problem. The algorithm is based on the column generation approach in which the problem is first formulated as a set partitioning type formulation and then in each branch and bound iteration the linear relaxation of this formulation is solved by the standard column generation procedure. Our computational experiments show that this algorithm is capable of solving problems with up to 40 jobs and any number of machines within a reasonable computational time.     

A combined approach for two-agent scheduling with sum-of-processing-times-based learning effect

This paper considers a scheduling model involving two agents, job release times, and the sum-of-processing-times-based learning effect. The sum-of-processing-times-based learning effect means that the actual processing time of a job of either agent is a decreasing function of the sum of the processing times of the jobs already scheduled in a given schedule. The goal is to seek for an optimal schedule that minimizes the total weighted completion time of the first agent, subject to no tardy job for the second agent. We first provide a branch-and-bound method to solve the problem. We then develop an approach that combines genetic algorithm and simulated annealing to seek for approximate solutions for the problem. We carry on extensive computational tests to assess the performance of the proposed algorithms.     

Scheduling interfering job sets on parallel machines

We consider bicriteria scheduling on identical parallel machines in a nontraditional context: jobs belong to two disjoint sets, and each set has a different criterion to be minimized. The jobs are all available at time zero and have to be scheduled (non-preemptively) on m parallel machines. The goal is to generate the set of all non-dominated solutions, so the decision maker can evaluate the tradeoffs and choose the schedule to be implemented. We consider the case where, for one of the two sets, the criterion to be minimized is makespan while for the other the total completion time needs to be minimized. Given that the problem is NP-hard, we propose an iterative SPT–LPT–SPT heuristic and a bicriteria genetic algorithm for the problem. Both approaches are designed to exploit the problem structure and generate a set of non-dominated solutions. In the genetic algorithm we use a special encoding scheme and also a unique strategy – based on the properties of a non-dominated solution – to ensure that all parts of the non-dominated front are explored. The heuristic and the genetic algorithm are compared with a time-indexed integer programming formulation for small and large instances. Results indicate that the both the heuristic and the genetic algorithm provide high solution quality and are computationally efficient. The heuristics proposed also have the potential to be generalized for the problem of interfering job sets involving other bicriteria pairs.     

A hybrid genetic algorithm for an identical parallel-machine problem with maintenance activity

The scheduling of maintenance activities has been extensively studied, with most studies focusing on single-machine problems. In real-world applications, however, multiple machines or assembly lines process numerous jobs simultaneously. In this paper, we study a parallel-machine scheduling problem in which the objective is to minimize the total tardiness given that there is a maintenance activity on each machine. We develop a branch-and-bound algorithm to solve the problem with a small problem size. In addition, we propose a hybrid genetic algorithm to obtain the approximate solutions when the number of jobs is large. The performance of the proposed algorithms is evaluated based mainly on computational results.     

Applications of resource assignment and scheduling with Petri Nets and heuristic search

This paper introduces a new Petri Net based approach for resource allocation and scheduling. The goals are (i) minimize the number of required resources given a set of jobs, (ii) find both an assignment for all jobs in the span of a predefined shift and (iii) the sequence in which such jobs are executed. The studied problem was inspired from a complex real life manufacturing shop as described in this document. The modeling of the processes and jobs is carried out with Petri Nets due to their capability of representing dynamic, concurrent discrete-event dynamic systems. The resource assignment starts with an initial feasible solution (initial number of resources) and then follows with a re-optimization process aimed to further reduce the resource requirements. The algorithm is based on a modified Heuristic Search method previously presented. The algorithm was tested first on a number of instances from the literature and then on the aforementioned system (a car seat cover manufacturer). The proposed approach shows not only good results in terms of performance but also shows the potential of Petri Nets for modeling and optimizing real-life systems. An implementation phase at the first stages of the process is underway at the time of writing.     

Lagrangian relaxation algorithms for real-time hybrid flowshop scheduling with finite intermediate buffers

We investigate the problem of scheduling N jobs on parallel identical machines in J successive stages with finite buffer capacities between consecutive stages in a real-time environment. The objective is to find a schedule that minimizes the sum of weighted completion time of jobs. This problem has proven strongly NP-hard. In this paper, the scheduling problem is formulated as an integer programming model considering buffers as machines with zero processing time. Lagrangian relaxation algorithms are developed combined with a speed-up dynamic programming approach. The complication and time consumption of solving all the subproblems at each iteration in subgradient optimization motivate the development of the surrogate subgradient method, where only one subproblem is minimized at each iteration and an adaptive multiplier update scheme of Lagrangian multipliers is designed. Computational experiments with up to 100 jobs show that the designed surrogate subgradient algorithm provides a better performance as compared to the subgradient algorithm.     

Group-shop scheduling with sequence-dependent set-up and transportation times

This paper considers a group-shop scheduling problem (GSSP) with sequence-dependent set-up times (SDSTs) and transportation times. The GSSP provides a general formulation including the job-shop and the open-shop scheduling problems. The consideration of set-up and transportation times is among the most realistic assumptions made in the field of scheduling. In this paper, we study the GSSP with transportation and anticipatory SDSTs, where jobs are released at different times and there are several transporters to carry jobs. The objective is to find a job schedule that minimizes the makespan, that is, the time at which all jobs are completed and transported to the warehouse (or to the customer). The problem is formulated as a disjunctive programming problem and then prepared in a form of mixed integer linear programming (MILP). Due to the non-deterministic polynomial-time hardness (NP-hardness) of the GSSP, large instances cannot be optimally solved in a reasonable amount of time. Therefore, a genetic algorithm (GA) hybridized with an active schedule generator is proposed to tackle large-sized instances. Both Baldwinian and Lamarckian versions of the proposed hybrid algorithm are then implemented and evaluated through computational experiments.