基于矩法的应力疲劳寿命可靠性曲线分析方法

通过对Weibull分布、正态分布、指数分布等常用概率模型函数的中值疲劳寿命和高可靠度疲劳寿命关系的分析,建立了应力疲劳寿命可靠性通用表达式.指出疲劳寿命服从各常用分布的可靠性公式都可看作应力疲劳寿命通用公式的特例.基于概率模型分布函数的矩法理论,提出了适用于5种常用概率模型分布的应力疲劳寿命可靠性曲线分析方法.应用基于矩法的应力疲劳寿命可靠性曲线分析方法,获得了42CrMo硬齿面齿轮轮齿弯曲疲劳试验寿命数据的中值疲劳寿命和高可靠度疲劳寿命曲线方程.     

大型汽轮机部件低周疲劳安全寿命的设计和评定

文中提出了汽轮机部件低周疲劳安全寿命的设计和评定方法。介绍了汽轮机部件低周疲劳安全寿命的含义和计算方法。该方法以概率论和统计学为基础，把汽轮机部件的低周疲劳寿命处理为随机变量，对低周疲劳试验数据进行统计分析来确定材料低周疲劳寿命的分布参数，使用可靠性理论来确定汽轮机部件的低周疲劳安全寿命。文中给出了低周疲劳寿命服从正态分布和对数正态分布时汽轮机部件低周疲劳安全寿命的计算方法和应用实例。该方法考虑了汽轮机运行参数随机性和材料低周疲劳特性离散性的影响，为汽轮机部件低周疲劳寿命的设计、评定和诊断提供了科学的依据。     

一种新的结构疲劳寿命分析的概率-模糊-区间混合模型

为解决混合变量下的结构疲劳寿命分析问题,建立了同时含有概率、模糊、区间变量的结构疲劳寿命分析模型,采取对模型中的模糊变量取截集的方法,使模糊变量退化为相应的区间向量,相当于将问题化为仅含有随机变量和区间变量的结构疲劳寿命分析问题。依照概率和非概率寿命分析方法得到在截集水平α下的随机变量为自变量的疲劳寿命下限估计值表达式,采用数值积分的方式得到只含有随机变量的结构疲劳寿命上、下限值表达式,最后根据概率疲劳寿命分析方法可以得到一定置信度下的寿命上、下限值。算例结果表明:本文方法能够解决含概率-模糊-区间混合变量的结构疲劳寿命分析问题,不仅拓展了非概率在疲劳寿命分析中的应用范围,也是对非概率疲劳寿命分析方法的理论补充。     

机翼主梁钛合金模拟件谱载疲劳寿命实验研究

确定某型飞机机翼主梁结构的使用寿命是保证该机使用安全的关键。本文对全机第一关键危险部位--机翼钛合金主梁下缘螺栓孔模拟件进行随机谱和程序块谱载荷下的疲劳寿命试验,获得了模拟件的疲劳裂纹形成寿命和疲劳全寿命,并对其寿命进行了统计处理和对比分析。结果表明,程序块谱较随机谱有更长的疲劳寿命。这说明随机谱比程序块谱要严重,对钛合金主梁模拟件的疲劳寿命有显著的影响。该结论可为机翼钛合金主梁构件疲劳寿命预测及疲劳设计提供试验依据。     

焊接结构焊缝疲劳寿命的灵敏度分析

焊接结构的疲劳寿命对整体结构的安全可靠性起着至关重要的作用,影响焊接疲劳寿命的因素很多,利用灵敏度分析来确定各参数对焊接疲劳寿命的影响是一项调整、优化设计方案的重要手段.本文基于结构应力法,对焊接结构的疲劳寿命进行了灵敏度分析,建立了结构应力、疲劳寿命对设计参数的灵敏度方程,计算结果与全局差分法进行了比较,文中算例验证了本文灵敏度分析的正确性,为进一步对焊接结构疲劳寿命进行优化设计提供了理论基础和技术支持.     

应变倍增器研制及应用

设计了一种结构独特、机械放大率高的应变倍增器,从而使工程结构表面应变放大到疲劳寿命计门槛值以上,满足了大型工程结构长寿命、低应力工作特点的寿命检测要求。该元件采用了弓形弹性元件与硅橡胶预应力组合结构,它具有简单紧凑、刚度低、可靠性好,使用方便的特点。并可同时利用其上安装的疲劳寿命计进行倍增系数标定和疲劳寿命检测。静载试验和理论分析表明,这种应变倍增器具有良好的线性响应和重复稳定性。疲劳试验研究表明,在疲劳寿命计工作寿命内,器件无疲劳破坏情况,且其疲劳响应性能可用已有的标定数据放大相应的倍增系数得到,能满足各种大型工程结构疲劳损伤监测的要求。     

考虑静强度要求的飞机金属结构腐蚀/疲劳交替寿命预测方法

腐蚀环境下飞机金属结构疲劳关键件的寿命评定是飞机结构寿命监控的重要工作。为此,模拟飞机结构经历的"地面腐蚀+空中疲劳"过程,构建了考虑静强度要求的腐蚀/疲劳交替寿命预测模型。首先分析了结构静强度要求对腐蚀损伤的限制,然后基于腐蚀影响系数法提出了将腐蚀损伤当量成疲劳寿命的衰减;进一步分析了结构静强度对疲劳累积损伤的影响;最后,建立了基于静强度和累积损伤准则的腐蚀/疲劳交替寿命预测模型。计算结果表明:由于结构静强度的要求,不同使用强度下飞机结构疲劳寿命和日历寿命的消耗基本服从分段的线性关系;在使用强度为4.517万次/天和3.591万次/天时,疲劳寿命和日历寿命的消耗存在"平衡点",可以通过调整使用强度,达到二者同时到寿的目标。该模型可以为飞行计划的调整提供参考。     

基于修正的局部应力应变法估算连接件疲劳寿命

飞机机体结构疲劳裂纹的萌生与扩展几乎都发生在紧固件连接处,预测结构连接件的疲劳寿命具有重要意义.为了准确计算连接件疲劳寿命,提出了一种修正的局部应力应变法,该方法首先采用应力严重系数法和修正Neuber法分析连接件高应力区的应力、应变,然后利用Manson-Coffin方程计算疲劳寿命,此外考虑到在中、高周疲劳里表面加工和尺寸因素的影响是不能忽略的,对应变-寿命曲线的弹性段作了修正以使其同时适用于高、低周疲劳寿命的估算.以搭接件为算例进行疲劳寿命计算,并使用MTS Landmark试验机对搭接件进行疲劳试验.结果表明,采用此方法估算的连接件疲劳寿命与试验结果相比误差小于16％,证明了此方法的有效性.     

单向双筋板结构件共振疲劳试验及分析

航空航天领域广泛存在着振动疲劳问题,严重危及飞行器结构的安全可靠性。本文首先设计了激振器直接作用于试件的力激励振动疲劳试验系统,并提出了跟踪结构共振频率的频带激励共振疲劳寿命测试方法;而后利用试件进行了频带激励下的定应变共振或定载荷共振结构振动疲劳试验;最后针对试验结果分析与讨论了可能影响结构振动疲劳寿命的各种因素。结论表明,试验结构件的边界条件、初始条件以及结构动力学特性等都可能是影响振动疲劳寿命的关键因素。频带激励共振疲劳试验方法为振动疲劳寿命曲线的测试积累了经验。     

TC4钛合金超高周次轴向振动疲劳试验

应用基于压电超声疲劳试验技术开发的20kHz轴向振动疲劳试验系统,完成了室温下TC4钛合金超高周疲劳试验,获得了TC4合金在107～109周次范围内的轴向振动疲劳寿命曲线(S-N曲线);运用C.Paris推导公式预测了TC4合金材料的寿命,得到各应力水平下破坏率为50％、95％、99％的安全寿命.结果表明:在疲劳循环大于107周次时,试件仍会发生疲劳断裂,疲劳强度随循环次数的增加而下降,并不存在明显的疲劳极限.TC4合金的S-N曲线在107～109周次的范围内呈连续下降型.在轴向振动超高周疲劳试验中,试件的裂纹扩展寿命只占其在50％破坏率下疲劳安全寿命的一小部分,其疲劳寿命主要由试件的裂纹萌生寿命决定.     

闭式柴油喷嘴阀体座面的冲击应力计算

介绍按应力波理论推导出的无推杆式低惯量喷油嘴的针问座面冲击应力的计算公式,该式不仅为此类喷油嘴的设计和启喷压力的选择提出了一个可靠的理论依据,也解决了长期以来此类喷油嘴用传统计算公式计算得到的允许启喷压力值与其实际应用的启喷压力值不一致的矛盾．     

Transient heating effects in high pressure Diesel injector nozzles

The tendency of today’s fuel injection systems to reach injection pressures up to 3000 bar in order to meet forthcoming emission regulations may significantly increase liquid temperatures due to friction heating; this paper identifies numerically the importance of fuel pressurization, phase-change due to cavitation, wall heat transfer and needle valve motion on the fluid heating induced in high pressure Diesel fuel injectors. These parameters affect the nozzle discharge coefficient (C_d), fuel exit temperature, cavitation volume fraction and temperature distribution within the nozzle. Variable fuel properties, being a function of the local pressure and temperature are found necessary in order to simulate accurately the effects of depressurization and heating induced by friction forces. Comparison of CFD predictions against a 0-D thermodynamic model, indicates that although the mean exit temperature increase relative to the initial fuel temperature is proportional to (1 − C_d²) at fixed needle positions, it can significantly deviate from this value when the motion of the needle valve, controlling the opening and closing of the injection process, is taken into consideration. Increasing the inlet pressure from 2000 bar, which is the pressure utilized in today’s fuel systems to 3000 bar, results to significantly increased fluid temperatures above the boiling point of the Diesel fuel components and therefore regions of potential heterogeneous fuel boiling are identified.     

A new biolistic intradermal injector

We present a novel intradermal needle-free drug delivery device which exploits the unsteady high-speed flow produced by a miniature shock tube to entrain drug or vaccine particles onto a skin target. A first clinical study of pain and physiological response of human subjects study is presented, comparing the new injector to intramuscular needle injection. This clinical study, performed according to established pain assessment protocols, demonstrated that every single subject felt noticeably less pain with the needle-free injector than with the needle injection. Regarding local tolerance and skin reaction, bleeding was observed on all volunteers after needle injection, but on none of the subjects following powder injection. An assessment of the pharmacodynamics, via blood pressure, of pure captopril powder using the new device on spontaneously hypertensive rats was also performed. It was found that every animal tested with the needle-free injector exhibited the expected pharmacodynamic response following captopril injection. Finally, the new injector was used to study the delivery of an inactivated influenza vaccine in mice. The needle-free device induced serum antibody response to the influenza vaccine that was comparable to that of subcutaneous needle injection, but without requiring the use of an adjuvant. Although no effort was made to optimize the formulation or the injection parameters in the present study, the novel injector demonstrates great promise for the rapid, safe and painless intradermal delivery of systemic drugs and vaccines.     

Velocity field analysis of the high density,high pressure diesel spray

In this study, particle image velocimetry (PIV) measurements have been performed extensively on a non-reactive dense diesel spray injected from a single orifice injector, under various injection pressure and steady ambient conditions, in a constant flow chamber. Details of PIV setup for diesel spray measurement without additional seeding are explained first. The measured velocity profiles are compared to those obtained from other similar measurements performed in a different institution, as well as those obtained from a 1D spray model simulation, presenting in both cases a good level of agreement. In addition, the velocity fields under various injection pressures and ambient densities show the dominant effects of these parameters on the behavior of diesel spray. The self-similarity of the transverse cut profiles of axial velocity is evaluated, showing that the measurements are in agreement with the hypothesis of self-similar velocity profiles. Finally, the effect of injection pressure and ambient density on the velocity fluctuations is presented and analyzed as well. While the experimental results presented here could help to understand the complex diesel fuel–air mixing process during injection, they also provide additional spray velocity data for future computational model validation, following the main idea of the Engine Combustion Network.     

Flow characteristics in hydraulically equilibrium two-phase flows in a vertical 2 × 3 rod bundle channel

In order to increase data on two-phase flow distribution in a multi-subchannel system, being similar to a rod bundle, experiments have been carried out using water and air at ambient pressure and temperature as the working fluids and a newly constructed 2 × 3 rod bundle channel as the test channel. The channel contained six rods in rectangular array and two-kinds of six subchannels, simulating a BWR fuel rod bundle. Experimental data on flow distribution and pressure drop along each subchannel axis were obtained in various single- and two-phase flows under a hydraulic equilibrium flow condition. From the measured pressure drop in the single-phase flow, friction factor data in each subchannel were obtained. The two-phase pressure drop data were compared with calculations by a simple, one-dimensional, one-pressure two-fluid model. In addition, Taylor bubble velocity in each subchannel in slug-churn flows was measured with a double needle contact probe. Using the bubble velocity data, we obtained a subchannel void fraction in each subchannel, and discussed a relationship of the subchannel void fractions between two different subchannels. Results of such experiments and discussions are presented in this paper.     

String flash-boiling in gasoline direct injection simulations with transient needle motion

A computational study was performed to investigate the influence of transient needle motion on gasoline direct injection (GDI) internal nozzle flow and near-field sprays. Simulations were conducted with a compressible Eulerian flow solver modeling liquid, vapor, and non-condensable gas phases with a diffuse interface. Variable rate generation and condensation of fuel vapor were captured using the homogeneous relaxation model (HRM). The non-flashing (spray G) and flashing (spray G2) conditions specified by the Engine Combustion Network were modeled using the nominal spray G nozzle geometry. Transient needle lift and wobble were based upon ensemble averaged X-ray imaging preformed at Argonne National Lab. The minimum needle lift simulated was 5 µm and dynamic mesh motion was achieved with Laplacian smoothing. The results were qualitatively validated against experimental imaging and the experimental rate of injection profile was captured accurately using pressure boundary conditions and needle motion to actuate the injection. Low needle lift is shown to result in vapor generation near the injector seat. Finally, the internal injector flow is shown to be highly complex, containing many transient and interacting vortices which result in perturbations in the spray angle and fluctuations in the mass flux. This complex internal flow also results in intermittent string flash-boiling when a strong vortex is injected and the resulting swirling spray contains a thermal non-equilibrium vapor core.     

LDA/PDA measurements of instantaneous characteristics in high pressure fuel injection and swirl spray

 Transient dynamics of two injection flows, upstream and downstream a swirl injector, are investigated. Capillary n-heptane pipe flow is measured using laser Doppler anemometer to obtain instantaneous time series of centerline velocity and to reconstruct series of instantaneous and integrated flow rates and pressure gradient. A collimated laser sheet and a high-speed video camera visualize injected spray flow. Finally, the phase Doppler anemometer measurements are introduced to analyze instantaneous patterns of droplets velocity-size and number density into fuel spray. All measurements are employed at similar temporal resolution close to 30 μs. Results indicate that both flows are strongly time-dependent and well correlated in time-phases. Initial transitions are completed by 100 μs. Opening or closing of the injector valve affects both flows as strong delta oscillation causes spray penetration dynamics and a post injection effect. A combination of intrusive laser-based techniques allows indication of the basic injection and spraying characteristics need to optimize high-pressure fuel injectors and combustion late injection mode at a high speed. Received: 19 December 1998/Accepted: 13 August 1998     

用于稠油输送的新蒸汽引射器

介绍一种自行研制的蒸汽引射器，蒸汽以自由射流形式注入到输油管中，利用蒸汽释放的热量提高稠油温度以降低黏度，从而达到低输送压降的目的。该引器具有加热效率高，防止稠油堵塞管线等优点，引射器已在辽河油田输油管线上进行了现场实验，取得了很好的效果。     

Heat flux characteristics of spray wall impingement with ethanol,butanol, iso-octane,gasoline and E10 fuels

Future fuel stocks for spark-ignition engines are expected to include a significant portion of bio-derived components with quite different chemical and physical properties to those of liquid hydrocarbons. State-of-the-art high-pressure multi-hole injectors for latest design direct-injection spark-ignition engines offer some great benefits in terms of fuel atomisation, as well as flexibility in in-cylinder fuel targeting by selection of the exact number and angle of the nozzle’s holes. However, in order to maximise such benefits for future spark-ignition engines and minimise any deteriorating effects with regards to exhaust emissions, it is important to avoid liquid fuel impingement onto the cylinder walls and take into consideration various types of biofuels. This paper presents results from the use of heat flux sensors to characterise the locations and levels of liquid fuel impingement onto the engine’s liner walls when injected from a centrally located multi-hole injector with an asymmetric pattern of spray plumes. Ethanol, butanol, iso-octane, gasoline and a blend of 10% ethanol with 90% gasoline (E10) were tested and compared. The tests were performed in the cylinder of a direct-injection spark-ignition engine at static conditions (i.e. quiescent chamber at 1.0 bar) and motoring conditions (at full load with inlet plenum pressure of 1.0 bar) with different engine temperatures in order to decouple competing effects. The collected data were analysed to extract time-resolved signals, as well as mean and standard deviation levels of peak heat flux. The results were interpreted with reference to in-cylinder spray formation characteristics, as well as fuel evaporation rates obtained by modelling. In addition, high-speed images of single droplets of fuel impinging onto the array of the heat flux sensor were acquired with simultaneous sampling of the heat flux signal in an attempt to provide further interpretation. The single droplet tests showed ability of the signals to quantify droplet mass impinged on the sensor. Analysis of the peak heat flux at static engine conditions quantified values of fuel temperature at impingement in agreement with the wet bulb temperatures predicted by the droplet evaporation model. Comparison of the static and motoring engine heat flux signals around the bore showed the effect of the intake flow on the spray’s pattern at impingement and demonstrated fuel presence on the liner that survived at exhaust valve open timing. The general behaviour was different for the alcohols to that of the hydrocarbons, with ethanol exhibiting the effect of its high latent heat on the signals and butanol exhibiting effects related to poor atomization and slow evaporation.