Crystallization behavior and morphology of β‐nucleated isotactic polypropylene with different stereo‐defect distribution

Aiming at further investigating the combination effect of concentration of β‐nucleating agent (β‐NA) and stereo‐defect distribution on the crystallization behavior of β‐nucleated isotactic polypropylene (β‐iPP), in this study, the crystallization behavior and polymorphic morphology of twoβ‐iPP resins with nearly same average isotacticity (PP‐A and PP‐B) but different uniformities of stereo‐defect distribution were investigated by differential scanning calorimetry (DSC), wide angle X‐ray diffraction (WAXD) and polarized optical microscopy (POM). The results of DSC and WAXD showed that the addition of TMB‐5 increases the crystallization temperature and decreases the spherulite sizes of both PP‐A and PP‐B, and reduces their crystallization energy barriers as well; however, the polymorphic behaviors of PP‐A and PP‐B exhibit different dependence on the TMB‐5 concentration. For PP‐A with less uniform distribution of stereo‐defects, β‐phase can be observed only when the TMB‐5 concentration is no less than 0.1 wt.%, while for PP‐B with more uniform stereo‐defect distribution, addition of 0.01 wt.% TMB‐5 can induce the formation of β‐phase. Moreover, the analysis of POM indicated that the crystalline morphologies of both PP‐A and PP‐B change greatly with the TMB‐5 concentration, and the variation features of PP‐A and PP‐B are quite different from each other. PP‐B with more uniform stereo‐defect distribution was more favorable for the formation of large amount of β‐phase in the presence of wide concentration range of TMB‐5. The different polymorphic behaviors and their different dependences on the β‐NA concentration were related to the different uniformities of stereo‐defect distribution of the samples, since the distribution of stereo‐defects could restrain the regular insertion of molecular chains during crystallization and thus determine the tendency the α‐phase crystallization of the sample. Copyright © 2014 John Wiley & Sons, Ltd.     

Different influences of nucleating agents on crystallization behavior of polyethylene and polypropylene

The crystallization behavior of polyethylene (PE) and polypropylene (PP), including the neat ones and the ones nucleated with the same nucleating agent (NA), was studied by DSC. It was found that the nucleating agent decelerated the PE nonisothermal crystallization process. NA did enhance the nucleating rates for both PE and PP, but the linear growth rate dominated the volumetric growth rate for PE, and the volumetric growth rate dominated the overall crystallization rate. That is why PE nucleated with NA had a slower overall crystallization rate than the neat one.     

Study on poly(oxybenzoate-p-trimethylene terephthalate) copolymer

This study examined copolymers synthesized from poly(trimethylene terephthalate) (PTT) and p-acetoxybenzoic acid using solution proton nuclear magnetic resonance (NMR) spectroscopy. Proton NMR spectra showed that these p-oxybenzoate (POB)/PTT copolyesters were almost random copolymers because the preference factor of POB bonded to another POB unit in these copolyesters is close to 1.0 with a POB content between 20 and 80 mol%.The melting and crystallization behaviors of these copolyesters were studied by differential scanning calorimetry (DSC). In the heating DSC scan of the POB rich composition, the endothermic peak is weaker because the enthalpy of fusion decreased due to a melting transition from a crystalline to anisotropy liquid state. Thermogravimetric analysis results indicated that the decomposition temperature (T_d) increased with POB content. The crystalline morphology of the copolyester was further investigated with a polarized optical microscope, indicating that the POB/PTT copolyesters with 60 mol% POB are highly anisotropic in the liquid state.     

Effect of a sorbitol nucleating agent on fractionated crystallization of polypropylene droplets

The effect of a sorbitol nucleating agent on crystallization of polypropylene (PP) in droplets was studied. Layer‐multiplying coextrusion was used to fabricate assemblies of 257 layers, in which PP nanolayers alternated with thicker polystyrene (PS) layers. The concentration of a commercial nucleating agent, Millad 3988 (MD) in the layers was varied up to 2 wt %. When the assembly was heated into the melt, interfacial driven breakup of the 12 nm PP layers produced a dispersion of submicron PP particles in a PS matrix. Analysis of optical microscope images and atomic force microscope images indicated that the particle size was not affected by the presence of MD. The crystallization behavior of the particle dispersion was characterized by thermal analysis. In the absence of a nucleating agent, the submicron particles crystallized almost exclusively by homogeneous nucleation at about 40 °C. Addition of a nucleating agent to the PP layers offered a unique opportunity to study the nature of heterogeneous nucleation. Nucleation by MD resulted in fractionated crystallization of the submicron PP particles. The concentration dependence of the multiple crystallization exotherms was interpreted in terms of the binary polypropylene‐sorbitol phase diagram. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1788–1797, 2007     

Crystallization behavior of dynamically cured polypropylene/epoxy blends

Dynamically cured polypropylene (PP)/epoxy blends compatibilized with maleic anhydride grafted PP were prepared by the curing of an epoxy resin during melt mixing with molten PP. The morphology and crystallization behavior of dynamically cured PP/epoxy blends were studied with scanning electron microscopy, differential scanning calorimetry, and polarized optical microscopy. Dynamically cured PP/epoxy blends, with the structure of epoxy particles finely dispersed in the PP matrix, were obtained, and the average diameter of the particles slightly increased with increasing epoxy resin content. In a study of the nonisothermal crystallization of PP and PP/epoxy blends, crystallization parameter analysis showed that epoxy particles could act as effective nucleating agents, accelerating the crystallization of the PP component in the PP/epoxy blends. The isothermal crystallization kinetics of PP and dynamically cured PP/epoxy blends were described by the Avrami equation. The results showed that the Avrami exponent of PP in the blends was higher than that of PP, and the crystallization rate was faster than that of PP. However, the crystallization rate decreased when the epoxy resin content was greater than 20 wt %. The crystallization thermodynamics of PP and dynamically cured PP/epoxy blends were studied according to the Hoffman theory. The chain folding energy for PP crystallization in dynamically cured PP/epoxy blends decreased with increasing epoxy resin content, and the minimum of the chain folding energy was observed at a 20 wt % epoxy resin content. The size of the PP spherulites in the blends was obviously smaller than that of PP. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1181–1191, 2004     

低乙烯含量聚丙烯共聚物结晶成核剂研究

利用ＤＳＣ和偏光显微镜等手段研究了部分成核剂对聚丙烯均聚物（ＰＰ）、低乙烯含量聚丙烯共聚物及聚丙烯／聚乙烯（ＰＰ／ＰＥ）共混物结晶行为的影响，结果表明所用成核剂对ＰＰ和改性ＰＰ具有一定的普适性。聚丙烯共聚物中，由于链结构规整性变差，成核剂的作用显得特别突出，而ＰＰ／ＰＥ共混物中，由于成核剂向ＰＥ相迁移而使其对ＰＰ结晶的成核效率降低。     

Effect of nucleating agent on the brittle–ductile transition behavior of polypropylene/ethylene–octene copolymer blends

In the present work, α‐form nucleating agent 1,3:2,4‐bis (3,4‐dimethylbenzylidene) sorbitol (DMDBS, Millad 3988) is introduced into the blends of polypropylene/ethylene–octene copolymer (PP/POE) blends to study the effect of the nucleating agent on the toughness of PP/POE blends through affecting the crystallization behavior of PP matrix. Compared with the PP/POE blends, in which the toughness of the blends increases gradually with the increasing content of POE and only a weak transition in toughness is observed, addition of 0.2 wt % DMDBS induces not only the definitely brittle‐ductile transition at low POE content but also the enhancement of toughness and tensile strength of the blends simultaneously. Study on the morphologies of impact‐fractured surfaces suggests that the addition of a few amounts of DMDBS increases the degree of plastic deformation of sample during the fracture process. WAXD results suggest that POE induces the formation of the β‐form crystalline of PP; however, DMDBS prevents the formation of it. SEM results show that the addition of DMDBS does not affect the dispersion and phase morphologies of POE particles in PP matrix. DSC and POM results show that, although POE acts as a nucleating agent for PP crystallization and which enhances the crystallization temperature of PP and decreases the spherulites size of PP slightly, DMDBS induces the enhancement of the crystallization temperature of PP and the decrease of spherulites size of PP more greatly. It is concluded that the definitely brittle–ductile transition behavior during the impact process and the great improvement of toughness of the blends are attributed to the sharp decrease of PP spherulites size and their homogeneous distribution obtained by the addition of nucleating agent. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 577–588, 2008     

Isothermal crystallization kinetics of polypropylene/POSS composites

Polypropylene (PP)/octavinyl polyhedral oligomeric silsesquioxane (POSS) composites were prepared by two different processing methods: reactive blending and physical blending, and the crystallization behavior of PP and PP/POSS composites was studied by means of differential scanning calorimetry and polarized optical microscope. The results showed that the crystallization of PP in PP/POSS composites was strongly influenced by the different processing methods. POSS particles can act as effective nucleating agent, accelerating the crystallization of PP. The crystallization rate increased more dramatically for the reactive blending composite due to the stronger nucleating effect of PP grafted POSS. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1762–1772, 2008     

Crystallization behavior of polypropylene with or without sodium benzoate as a nucleating agent

The crystallization kinetics of polypropylene (PP) with or without sodium benzoate as a nucleating agent were investigated by means of DSC and polarized optical microscopy in isothermal and nonisothermal modes. A modified Avrami equation was applied to the kinetic analysis of isothermal crystallization. The addition of the nucleating agent up to its saturation concentration increased the crystallization temperature by 15 °C and shortened both the isothermal and nonisothermal crystallization half‐times. It was concluded that the sodium benzoate acted as a good nucleating agent for α‐form PP. By adding the nuclefier to PP, adequately controlled spherulites increased the mechanical properties including especially the Izod impact strength and shortened cycle time of PP. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1001–1016, 2001     

Nonisothermal crystallization behaviors of polypropylene with α/β nucleating agents

In this work, the nonisothermal crystallization and subsequent melting behaviors of polypropylene (PP) nucleated with different nucleating agents (NAs) have been studied. α‐phase NA 1,3:2,4‐bis (3,4‐dimethylbenzylidene) sorbitol (DMDBS, Millad 3988), β‐phase NA aryl amides compound (TMB‐5), and their compounds were introduced into PP matrix, respectively. The results show that the nonisothermal crystallization behaviors and crystalline structures of PP with compounded NAs are dependent on the composition of NAs. In the sample of PP with 0.1 wt % DMDBS and 0.1 wt % TMB‐5, the nucleation efficiency (NE) of TMB‐5 is much higher than that of DMDBS and PP crystallizes mainly nucleated by TMB‐5, and in this condition, β‐phase PP is the main crystallization structure. For the sample of PP with 0.2 wt % DMDBS and 0.2 wt % TMB‐5, 0.2 wt % DMDBS has higher NE than 0.2 wt % TMB5, and α‐phase is the main crystalline structure. The cooling rate is proved to be very important in controlling the nonisothermal crystallization behavior and the final crystalline structure of nucleated PP. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1853–1867, 2008     

Isothermal crystallization behavior of PP and PP-g-GMA copolymer at high undercooling

The study involves synthesis of polypropylene grafted with glycidyl methacrylate (PP-g-GMA) using three different initiators, benzoyl peroxide, dicumyl peroxide and tertiary butyl cumyl peroxide (TBSP). Among the peroxides used, dicumyl peroxide resulted in considerable reduction of molecular weight of the resulting graft copolymer. The melting/crystallization behavior and isothermal crystallization kinetics of PP homopolymer and PP-g-GMA copolymers were studied with differential scanning calorimetry (DSC) at high undercooling (44–60°C). The results showed that the degree of crystallinity and overall crystallization rate of copolymers is greater than that of virgin PP. Among the three initiators used, TBCP exhibited lowest half crystallization time. The isothermal crystallization kinetics of the PP and copolymers was described with the Avrami equation and Sestak-Berggren (SB) equation. The Avrami exponent n of the PP and copolymers were found to be in the range 1.03 to 1.41 at high undercooling conditions employed in this study. The agreement between the values of n calculated from SB kinetics and Avrami equation is satisfactory with few exceptions. The crystallization rate of PP-g-GMA copolymer was found to be more sensitive to temperature. The isothermally crystallized samples showed a single melting peak for PP while a double peak at lower temperature was recorded for PP-g-GMA copolymer samples. The equilibrium melting point was deduced according to Hoffman-Weeks theory. The decrease of recorded for the PP modified with GMA suggests that the thermodynamic stability of the PP crystals is influenced by the chemical interactions.     

Thermal and structural investigation of random ethylene/1-hexene copolymers with high 1-hexene content

Random ethylene/1-hexene copolymers with the 1-hexene content in the range from 2 to 28 mol% were produced with a novel post-metallocene catalyst and analyzed by three techniques, FTIR, ¹³C NMR, and DSC. The 1-hexene content and the sequence distribution in the copolymers were determined by means of FTIR-M and ¹³C NMR. The crystallization behavior of the copolymers was studied by DSC under dynamic and isothermal conditions; the Avrami model was used to analyze the crystallization kinetics. It was found that both the 1-hexene content and the crystallization temperature affect the relative crystallinity. The bulk crystallization rate decreases with the 1-hexene content and reduces exponentially with an increase of T _c. The melting behavior of isothermally crystallized samples was also investigated and it was found that the melting temperatures of the copolymers under equilibrium conditions were related to the composition.     

聚丙烯-g-聚氨酯共聚物组成对其结晶行为的影响

接枝共聚物;聚丙烯-g-聚氨酯共聚物组成对其结晶行为的影响     

Effect of carbon nanotubes on the crystallization and properties of polypropylene

The effect of different concentrations of single‐walled carbon nanotubes (SWNTs) on the nonisothermal crystallization kinetics, morphology, and mechanical properties of polypropylene (PP) matrix composites obtained by melt compounding was investigated by means of X‐ray diffraction, differential scanning calorimetry, optical and scanning electron microscopy, and dynamic mechanical thermal analysis. Microscopy showed well‐dispersed nanotube ropes together with small and large aggregates. The modulus was found to increase by about 75% at a level of 0.5 wt % nanotubes. The SWNTs displayed a clear nucleating effect on the PP crystallization, favoring the α crystalline form rather than the β form. The crystallization kinetics analysis showed a significant increase in activation energy on incorporating nanotubes. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2445–2453, 2005     

The influence of wood flour and compatibilizer (<Emphasis Type="Italic">m</Emphasis>-TMI-<Emphasis Type="Italic">g</Emphasis>-PP) on crystallization and melting behavior of polypropylene

Wood flour/polypropylene composites (WPC) were prepared by melt extruding with different wood flour (WF) loadings. The non-isothermal crystallization and melting was studied with different WF loadings, for W40P60 and W40P60M6, the melting was investigated after non-isothermal and isothermal crystalline. Comparing with neat polypropylene, the melting behavior of the composites, both non-isothermally and isothermally, was investigated by differential scanning calorimetry (DSC). The results showed that WF was an effective heterogeneous nucleating agent, as evidenced by an increase in the crystallization temperature and the crystallinity for melt crystallization of PP with increasing WF content. For the non-isothermal samples, the origins of the double melting behaviors were discussed, based on the DSC results of PP. The XRD measurements confirmed that no crystalline transition existed during the non-isothermal crystallization process. With m-TMI-g-PP adding, due to compatibilization phenomenon were probably responsible for decreasing T _m, X _c. In the DSC scan after isothermal crystallization process, the single melting behaviors were found and each melting endotherm had a different origin.     

Morphology and nonisothermal crystallization of in situ microfibrillar poly(ethylene terephthalate)/polypropylene blend fabricated through slit‐extrusion,hot‐stretch quenching

This study describes the morphology and nonisothermal crystallization kinetics of poly(ethylene terephthalate) (PET)/isotactic polypropylene (iPP) in situ micro‐fiber‐reinforced blends (MRB) obtained via slit‐extrusion, hot‐stretching quenching. For comparison purposes, neat PP and PET/PP common blends are also included. Morphological observation indicated that the well‐defined microfibers are in situ generated by the slit‐extrusion, hot‐stretching quenching process. Neat iPP and PET/iPP common blends showed the normal spherulite morphology, whereas the PET/iPP microfibrillar blend had typical transcrystallites at 1 wt % PET concentration. The nonisothermal crystallization kinetics of three samples were investigated with differential scanning calorimetry (DSC). Applying the theories proposed by Jeziorny, Ozawa, and Liu to analyze the crystallization kinetics of neat PP and PET/PP common and microfibrillar blends, agreement was found between our experimental results and Liu's prediction. The increases of crystallization temperature and crystallization rate during the nonisothermal crystallization process indicated that PET in situ microfibers have significant nucleation ability for the crystallization of a PP matrix phase. The crystallization peaks in the DSC curves of the three materials examined widened and shifted to lower temperature when the cooling rate was increased. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 374–385, 2004     

Nucleating effect of calcium stearate coated CaCO(3) nanoparticles on polypropylene

The ability of stearate coated calcium carbonate nanoparticles to promote the nucleation of polypropylene (PP) was investigated systematically. The effects of surfactant coverage and CaCO(3) particle concentration were explored using differential scanning calorimetry as well as optical and atomic microscopies. The results indicate that at the crystallization temperature of PP, a monolayer stearate coating remains as a rigid layer and provides a noticeable nucleating effect. Insufficient or excess coating diminishes the nucleating effect, the former because of the formation of agglomerates, and the latter by forming a soft layer at the PP/CaCO(3) interface at high temperatures, leading to the weak nucleating ability. Monolayer-coated nanoparticles had the strongest nucleating effect. The crystallization temperature and crystallization rate increased with the concentration of the monolayer-coated nanoparticles up to 40wt.%.     

Carbon nanoparticles as effective nucleating agents for polypropylene

The effect of four nucleating agents on the crystallization of isotactic polypropylene (iPP) was studied by differential scanning calorimetry (DSC) under isothermal and non-isothermal conditions. The nucleating agents are: carbon nanofibers (CNF), carbon nanotubes (CNT), lithium benzoate and dimethyl-benzylidene sorbitol. Avrami?s model is used to analyze the isothermal crystallization kinetics of iPP. Based on the increase in crystallization temperature (T _c) and the decrease in half-life time (τ_½) for crystallization, the most efficient nucleating agents are the CNF and CNT, at concentrations as low as 0.001 mass%. Sorbitol and lithium benzoate show to be less efficient, while the sorbitol needs to be present at concentrations above 0.05 mass% to even act as nucleating agent.     

Experimental study of flow-induced crystallization in the blends of isotactic polypropylene and poly(ethylene-co-octene)

The crystallization behavior of the blends of isotactic polypropylene (iPP) and poly(ethylene-co-octene) (PEOc) under quiescent condition and shear flow were studied by differential scanning calorimetry (DSC) and rheology, respectively. The DSC curves of the iPP phase in the blends showed similar crystallization exothermic peaks to that of pure iPP itself, indicating that the addition of PEOc up to a percentage of 30 in weight almost had no influence on the crystallization behavior of iPP at quiescent condition. The rheological results of isothermal flow-induced crystallization (FIC) of iPP in the blends showed that the crystallization kinetics of iPP was enhanced with the increase of shear rate, similar to that of pure iPP, but the presence of PEOc enhanced the effect of shear on the crystallization kinetics of iPP significantly in the cases of shear rates larger than 0.2 s⁻¹, which was due to that PEOc played an important role to promote the nucleation of iPP. The rheological results also implied that the characteristic relaxation times of blends were longer than that of pure iPP during the FIC process, indicating a different relaxation mechanism which might be related to the occurrence of interface relaxation and chain relaxation of the PEOc phase in the blends.     

MELTING BEHAVIOR OF LOW ETHYLENE CONTENT POLYPROPYLENE COPOLYMERS WITH AND WITHOUT NUCLEATING AGENTS

The melting behavior of polypropylene (PP) and low ethylene content polypropylenecopolymer with and without nucleating agent samples crystallized under both isothermal and non-isothermal conditions were studied by Differential Scanning Calorimeter (DSC) and X-raydiffraction. Multiple melting behavior were observed depending on the existence of nucleatingagent and crystallization conditions. The observed phenomena have been discussed by the effect ofnucleating agent on perfection of crystal and the melting and recrystallization of imperfect crystalto a more perfect crystal during the heating process of samples.