A simultaneous PIV and heat transfer study of bubble interaction with free convection flow

Whole field velocity and point temperature and surface heat flux measurements were performed to characterise the interaction of a single rising ellipsoidal air bubble with the free convection flow from a heated flat surface immersed in water at different angles of inclination. Two thermocouples and a hot film sensor were used to characterise heat transfer from the surface, while a time-resolved digital particle image velocimetry technique was used to map the bubble induced flow in a plane parallel to the surface. Heat flux fluctuations, preceding and following the bubble passage, were shown to correlate with the variation in both local flow velocities and fluid temperatures. The largest increases in heat transfer were recorded when both flow and temperature effects combined to enhance the convective cooling simultaneously. Such conditions were shown to be most likely met when the block was inclined at 45°, thus forcing the bubble to slide closer to the heated surface and hence to the thermal boundary layer.     

Seed bubbles stabilize flow and heat transfer in parallel microchannels

Seed bubbles are generated on microheaters located at the microchannel upstream and driven by a pulse voltage signal, to improve flow and heat transfer performance in microchannels. The present study investigates how seed bubbles stabilize flow and heat transfer in micro-boiling systems. For the forced convection flow, when heat flux at the wall surface is continuously increased, flow instability is self-sustained in microchannels with large oscillation amplitudes and long periods. Introduction of seed bubbles in time sequence improves flow and heat transfer performance significantly. Low frequency (∼10 Hz) seed bubbles not only decrease oscillation amplitudes of pressure drops, fluid inlet and outlet temperatures and heating surface temperatures, but also shorten oscillation cycle periods. High frequency (∼100 Hz or high) seed bubbles completely suppress the flow instability and the heat transfer system displays stable parameters of pressure drops, fluid inlet and outlet temperatures and heating surface temperatures. Flow visualizations show that a quasi-stable boundary interface from spheric bubble to elongated bubble is maintained in a very narrow distance range at any time. The seed bubble technique almost does not increase the pressure drop across microsystems, which is thoroughly different from those reported in the literature. The higher the seed bubble frequency, the more decreased heating surface temperatures are. A saturation seed bubble frequency of 1000–2000 Hz can be reached, at which heat transfer enhancement attains the maximum degree, inferring a complete thermal equilibrium of vapor and liquid phases in microchannels. Benefits of the seed bubble technique are the stabilization of flow and heat transfer, decreasing heating surface temperatures and improving temperature uniformity of the heating surface.     

Study on heat transfer performance of spray cooling: model and analysis

In consideration of droplet–film impaction, film formation, film motion, bubble boiling (both wall nucleation bubbles and secondary nucleation bubbles), droplet–bubble interaction, bulk air convection and radiation, a model to predict the heat and mass transfer in spray cooling was presented in this paper. The droplet–film impaction was modeled based on an empirical correlation related with droplet Weber number. The film formation, film motion, bubble growth, and bubble motion were modeled based on dynamics fundamentals. The model was validated by the experimental results provided in this paper, and a favorable comparison was demonstrated with a deviation below 10%. The film thickness, film velocity, and non-uniform surface temperature distribution were obtained numerically, and then analyzed. A parameters sensitivity analysis was made to obtain the influence of spray angle, surface heat flux density, and spray flow rate on the surface temperature distribution, respectively. It can be concluded that the heat transfer induced by droplet–film impaction and film-surface convection is dominant in spray cooling under conditions that the heated surface is not superheated. However, the effect of boiling bubbles increases rapidly while the heated surface becomes superheated.     

Heat transfer characteristics of a new helically coiled crimped spiral finned tube heat exchanger

In the present study, the heat transfer characteristics in dry surface conditions of a new type of heat exchanger, namely a helically coiled finned tube heat exchanger, is experimentally investigated. The test section, which is a helically coiled fined tube heat exchanger, consists of a shell and a helical coil unit. The helical coil unit consists of four concentric helically coiled tubes of different diameters. Each tube is constructed by bending straight copper tube into a helical coil. Aluminium crimped spiral fins with thickness of 0.5 mm and outer diameter of 28.25 mm are placed around the tube. The edge of fin at the inner diameter is corrugated. Ambient air is used as a working fluid in the shell side while hot water is used for the tube-side. The test runs are done at air mass flow rates ranging between 0.04 and 0.13 kg/s. The water mass flow rates are between 0.2 and 0.4 kg/s. The water temperatures are between 40 and 50°C. The effects of the inlet conditions of both working fluids flowing through the heat exchanger on the heat transfer coefficients are discussed. The air-side heat transfer coefficient presented in term of the Colburn J factor is proportional to inlet-water temperature and water mass flow rate. The heat exchanger effectiveness tends to increase with increasing water mass flow rate and also slightly increases with increasing inlet water temperature.     

Convective and diffusive surfactant transfer in multiphase liquid systems

Laser interferometry was used to investigate diffusive and convective mass transfer in a multicomponent fluid mixture with a liquid–liquid or liquid–gas interface. For this purpose, an immobile gas bubble or insoluble fluid droplet, having the shape of a short cylinder with a free lateral surface, was inserted into a thin liquid layer. In the case of non-uniform distribution of the dissolved surfactant component, the Marangoni convection near the drop/bubble was initiated by the surface tension inhomogeneities, depending on the surfactant concentration. The applied experimental techniques allowed us to study the structure and evolution of the convective flows and concentration fields in a liquid layer, which due to its small thickness were nearly two-dimensional. Making use of both the vertical and horizontal orientation of the liquid layer, we investigated the mass transfer process at different levels of the interaction between gravity and capillary forces. During the experiments, we detected new solutocapillary phenomena, which were found to be caused by oscillatory regimes of solutal convection occurring around air bubbles and chlorobenzene drops in heterogeneous aqueous solutions of alcohol with a vertical surfactant concentration gradient. The role of the oscillatory instability in the processes of drop saturation by the surfactant from its water solution and an inverse process of surfactant extraction from the drop into the surrounding homogeneous fluid (water) was determined. A reasonable explanation for the driving mechanisms of the discovered effects has been proposed.     

Observations on braided thin wire nucleate boiling in microgravity

A microgravity experiment was conducted on the Space Shuttle Endeavor (STS-108) to observe sustained nucleate boiling of water. Subcooled water was boiled with a single strand and a braid of three 0.16 mm diameter and 80 mm long Nichrome resistive wires. A CCD video camera recorded the experiment while six thermistors recorded the temperature of the fluid at various distances from the heating element. This paper reports experimental results in observations, measurements, and data analysis. Bubble explosions were found to take place shortly after the onset of boiling for both the single and braid of wires. The explosion may produce a high heat transfer rate, as it generates a cloud of microbubbles. The number, size, and departure rate of the bubbles from the heater wire were measured and compared with theoretical models as a function of time. The temperature measurements revealed a complex temperature distribution in the fluid chamber due to bubbles ejected from the wire that carried thermal energy close to the temperature sensors. Drag forces on departing bubbles were calculated based on bubble movement and used to predict bubble propagation. Results from this experiment provided further understanding of nucleate boiling dynamics in microgravity for the eventual design and implementation of two-phase heat transfer systems in space applications.     

Experimental investigation of vapor bubble growth during flow boiling in a microchannel

Experiments were conducted to analyze flow boiling characteristics of water in a single brass microchannel of 25 mm length, 201 μm width, and 266 μm depth. Different heat flux conditions were tested for each of two different mass flow rates over three different values of inlet fluid temperature. Temporal and spatial surface temperature profiles were analyzed to show the relative effect of axial heat conduction on temperature rise along the channel length and the effect of flow regime transition on local surface temperature oscillation. Vapor bubble growth rate increased with increasing wall superheat. The slower a bubble grew, the further it was carried downstream by the moving liquid. Bubble growth was suppressed for increased mass flux while the vapor bubble was less than the channel diameter. The pressure spike of an elongating vapor bubble was shown to suppress the growth of a neighboring bubble by more than 50% of its volume. An upstream progression of the Onset of Bubble Elongation (OBE) was observed that began at the channel exit and progressed upstream. The effects of conjugate heat transfer were observed when different flow regime transitions produced different rates of progression for the elongation sequence. Instability was observed at lower heat fluxes for this single channel experiment than for similar studies with multiple channels.     

An experimental study on the effect of air bubble injection on the flow induced rotational hub

Modification of shear stress due to air bubbles injection in a rotary device was investigated experimentally. Air bubbles inject to the water flow crosses the neighbor of the hub which can rotate just by water flow shear stresses, in this device. Increasing air void fraction leads to decrease of shear stresses exerted on the hub surface until in high void fractions, the hub motion stopped as observed. Amount of skin friction decrease has been estimated by counting central hub rotations. Wall shear stress was decreased by bubble injection in all range of tested Reynolds number, changing from 50,378 to 71,238, and also by increasing air void fraction from zero to 3.06%. Skin friction reduction more than 85% was achieved in this study as maximum measured volume of air fraction injected to fluid flow while bubbles are distinct and they do not make a gas layer. Significant skin friction reduction obtained in this special case indicate that using small amount of bubble injection causes large amount of skin friction reduction in some rotary parts in the liquid phases like as water.     

Study of transient heat transfer and synchronized flow visualizations during sub-cooled flow boiling in a small aspect ratio microchannel

The challenges that microchannel flow boiling technology faces are the lack of understanding of underlying mechanisms of heat transfer during various flow boiling regimes and a dearth of analytical models that can predict heat transfer. This paper aims to understand flow boiling heat transfer mechanisms by analyzing results obtained by synchronously captured high-speed flow visualizations with local, transient temperature data. Using Inverse Heat Conduction Problem (IHCP) solution methodology, the transient wetted surface heat flux and temperature as well as heat transfer coefficient are calculated. These are then correlated with the visual data. Experiments are performed on a single microchannel embedded with fast response temperature sensors located (630 µm) below the wetted surface. The height, width and length of the microchannel are 0.42 mm, 2.54 mm and 25.4 mm respectively. De-ionized, de-gassed water is used as the working fluid. Two heat fluxes are tested at each of the mass fluxes of 182 kg/(m²s) and 380 kg/(m²s). Because of vapor confinement, slug flow is observed for the tested conditions. The present study provides detailed insights into the effect of various events such as passage of vapor slug, 3-phase contact line, partial-dry-out and liquid slug on transient heat transfer coefficient. Transient heat transfer coefficient peaks when thin film evaporation mechanism is prevalent. The peak value is influenced by the distance of bubble incipience as well as downstream events obstructing the flow. Heat transfer coefficient during the passage of liquid slug and 3-phase contact line were relatively lower for the tested experimental conditions.     

Heat and mass transfer characteristics of organic sorbent coated on heat transfer surface of a heat exchanger

This paper describes heat and mass transfer characteristics of organic sorbent coated on heat transfer surface of a fin-tube heat exchanger. The experiments in which the moist air was passed into the heat exchanger coated with sorption material were conducted under various conditions of air flow rate (0.5–1.0 m/s) and the temperature of brine (14–20°C) that was the heat transfer fluid to cool the air flow in the dehumidifying process. It is found that the sorption rate of vapor is affected by the air flow rate and the brine temperature. Meanwhile, the attempt of clarifying the sorption mechanism is also conducted. Finally the average mass transfer coefficient of the organic sorbent coated on heat transfer surface of a fin-tube heat exchanger is non-dimensionalzed as a function of Reynolds number and non-dimensional temperature, and it is found that the effect of non-dimensional temperature on them is larger than Reynolds number .     

Temperature gradient driven flow experiments of two interacting bubbles on a hot wall

This publication deals with the thermocapillary convection of two bubbles in a close proximity under a heated wall. The resultant toroidal vortex rings of the bubbles interfere and cause a distinctive threedimensional flow pattern. Additionally we observed the penetration depth of this flow configuration in dependence on the bubble spacing. Liquid crystal tracer particles serve for simultaneous flow- and temperature monitoring. This novel method is described in some detail. It is a very helpful tool for analyzing heat and mass transfer in liquids. Received on 25 April 1997     

Analyzing and modeling the dynamic thermal behaviors of direct contact condensers packed with PCM spheres

Condensers serve as important components for humidification–dehumidification (HDH) desalination plants. Based on the interpenetration continua approach with volume averaging technique, a mathematical dynamic model for analyzing the heat and mass transfer within direct contact condensers with co-current or countercurrent flow arrangement was developed. It was validated against the experimental data from a small scale HDH desalination system. Comparisons including the productivities and the temperature profiles of gas, liquid, and solid phases show good agreement with the measurements. Phase change material (PCM) melting processes have little effect on water production rate for co-current flow arrangement, but the condenser packed with PCM capsules have higher water production rates than that packed with air capsules packed under given conditions. The relative humidity profile of the bulk gas shows contrary trend with the gas temperature profile. The direct contact condenser with countercurrent flow arrangement can provide much better heat and mass transfer between gas and water and produce about 16.3% more fresh water than the same condenser with co-current flow arrangement in 4 h under given conditions.     

Étude expérimentale des transferts de chaleur fluide-paroi induits par convection thermocapillaire : influence du nombre de PrandtlExperimental study of fluid-wall heat transfer induced by thermocapillary convection: influence of the Prandtl number

This article concerns heat transfer due to thermocapillary convection induced by an air bubble introduced under a heated wall into a silicone oil layer. An experimental study is carried out under normal gravity conditions with direct measurements by means of a heat fluxmeter. Effects of the bubble size and the temperature gradient are systematically investigated for two values of viscosity. The nature of the thermocapillary convection state (stationary or oscillatory) is determined by shadowgraphy. Two regimes of heat transfer are made evident. They depend on the Prandtl number but are independent of the state of the flow. To cite this article: C. Reynard et al., C. R. Mecanique 331 (2003).     

Stabilization of flow boiling in a micro tube with air injection

Air injection as a stabilization method is evaluated for flow boiling in a micro tube. Pyrex glass tube coated by ITO film is employed as a test tube for flow visualization with water as a working fluid. Air bubble and liquid slug lengths are controlled by changing air and liquid mass velocities. Wall temperatures and inlet/outlet pressures show very large fluctuations during flow boiling without air injection. Severe reverse flow is also observed from flow visualization. On the other hand, wall temperature and inlet/outlet pressures as well as visualized flow patterns become very stable with air injection. In addition, much higher heat transfer coefficients are obtained for air injected cases. It is observed from the flow visualization that the flow becomes much stable and shows regular patterns.     

Experimental investigation of water laminar mixed-convection flow with sub-millimeter bubbles in a vertical channel

This paper describes flow and heat transfer characteristics of laminar mixed-convection flows of water with sub-millimeter bubbles in a vertical channel. We use thermocouples and a particle tracking velocimetry technique for the temperature and velocity measurements. The working fluid used is tap water, and hydrogen bubbles generated by electrolysis of the water are used as the sub-millimeter bubbles. The Reynolds number of the main flow ranges from 100 to 200. The ratio of the heat transfer coefficient with sub-millimeter-bubble injection to that without injection (the heat transfer coefficient ratio) ranges from 1.24 to 1.38. The heat transfer coefficient ratio decreases with the increase in the Reynolds number. We conclude from velocity measurements that this decrease is mainly caused by a decrease in the advection effect due to sub-millimeter bubbles.     

A study of the vibration of a horizontal U-bend subjected to an internal upwards flowing air–water mixture

U-bends are a common geometry in heat exchangers. In this paper, a U-bend in the vertical plane connected to horizontal straight pipes is considered. An initially stratified water/air flow moves upwards against gravity. The aim of this research is to investigate the internal flow profile and resulting force when the U-bend is subjected to a stratified air–water flow at the inlet. This is done numerically, i.e. by solving the unsteady Reynolds-averaged Navier–Stokes equations. For low mass flow rates, large gas bubbles are naturally formed at the entrance of the bend. The transient force on the tube allows to determine precisely the time instants of bubble initiation and thus to quantify the bubble frequency. Firstly, the tube is assumed to be rigid and the dependence of force oscillation on the inlet conditions is investigated. Secondly, the influence of the viscosity, wall wetting and the mass flow rate is analyzed. Finally, a fluid–structure interaction calculation is performed in order to quantify the vibration characteristics of the tube.     

Heat transfer enhancement for laminar natural convection along a vertical plate due to sub-millimeter-bubble injection

Sub-millimeter-bubble injection is one of the most promising techniques for enhancing heat transfer for the laminar natural convection of liquids. However, flow and heat transfer characteristics for laminar natural convection of water with sub-millimeter bubbles have not yet been fully understood. The purpose of this study is to experimentally clarify the effects of sub-millimeter-bubble injection on the laminar natural convection of water along a heated vertical plate. The use of thermocouples and a particle tracking velocimetry (PTV) technique are applied to temperature and velocity measurements, respectively. The temperature measurement shows that the ratio of the heat transfer coefficient with sub-millimeter-bubble injection to that without injection increases with an increase in the bubble flow rate or a decrease in the wall heat flux and that the ratio ranges from 1.35 to 1.85. Moreover, it is concluded from simultaneous measurement of temperature and velocity that the heat transfer enhancement is directly affected by flow modification due to bubbles rising near the heated vertical plate.     

The pressure drop characteristics of air–water bubbling flow for evaporative heat transfer

This paper presents a study on a novel water bubbling layer pressure drop and heat transfer experiment that was conducted to investigate the characteristics of pressure drop of air flow across the water bubbling layer. The attempt was to reduce the pressure drop while maintaining a higher value of the heat transfer coefficient. This type of heat transfer between water and merged tubes has potential application in evaporative cooling. To achieve the goal the pressure drop should be reduced by decreasing the bubble layer thickness through the water pump circulation. Pressure drops of air passing through the perforated plate and the water bubbling layer were measured for different heights of water bubbling layer, hole-plate area ratio of the perforated plate and the air velocity through the holes. Experimental data show that the increase of water bubbling layer height and air velocity both increase the pressure drop while the effect of the hole-plate area ratio of the perforated plate on the heat transfer coefficient is relatively complex. The measurements showed that even at a considerably lower height of water bubbling layer the heat transfer coefficient can exceed 5,000 W/m²-K. The heat transfer coefficients of 30 mm high water bubbling layer are higher than that of other higher water bubbling layers tested in the experiments