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1.
In this work, 12‐tungestocobaltic acid based organic–inorganic hybrid material, [Bmim]6CoW12O40 (CoW) was synthesized and applied as a synergist in polypropylene (PP)/intumescent flame retardant (IFR) composites. The flame retardant properties were investigated by the limiting oxygen index (LOI), UL‐94 vertical burning test, thermal gravimetric analyzer (TGA), cone calorimeter and scanning electron microscopy (SEM) etc. The results showed that the PP composites with 16 wt% IFR and 1 wt% CoW achieves the UL‐94 V‐0 rating and gets a LOI value 28.0. However, only add no less than 25 wt% single IFR, can the PP composites obtain the UL‐94 V‐0 rating, which suggests that CoW has good synergistic effects on flame retardancy of PP/IFR composites. In addition, the SEM and cone calorimeter tests indicated the CoW improves the quality of char layer. The rate of char formation has been enhanced also because of the existence of CoW. It is the combination of a better char quality and a high rate of char formation promoted by CoW that results in the excellent flame retardancy of PP/IFR composites. Copyright © 2016 John Wiley & Sons, Ltd.  相似文献   

2.
A semi‐bio‐based synergist (N, N′, N″‐1, 3, 5‐triazine‐2, 4, 6‐triyltris‐glycine [TTG]) was prepared by using glycine and cyanuric chloride. The structure of TTG was characterized by 1H NMR and Fourier transform infrared spectroscopy. The TTG was applied in polypropylene (PP)/intumescent flame‐retardant compounds to improve its flame retardancy. The flame‐retardant properties of PP compounds were evaluated by limiting oxygen index and vertical burning tests (UL‐94). The results showed that 17 wt% intumescent flame‐retardant and 1 wt% TTG makes PP achieve the UL‐94 V‐0 rating without drippings, and the limiting oxygen index value is increased to 29.5 vol%. The thermal degradation behavior and char morphology of PP compounds were investigated by thermogravimetric analysis and scanning electron microscopy. The results indicated that TTG accelerates the formation of char layer, regulates the porous structure of char layer, and enhances its barrier property. Therefore, the temperatures of PP compound after two ignitions during the UL‐94 test are decreased significantly as shown in infrared thermal imaging. In addition, the combustion characteristics of PP compounds were investigated by cone calorimeter. The peak of heat release rate (PHRR) of PP compound is 67% reduced, and the tPHRR is delayed from 223 to 430 seconds, indicates that the combustion risk of PP compound is reduced.  相似文献   

3.
Graphene‐polyaniline/nickel hydroxide ternary hybrid (RGO‐PANI/Ni(OH)2) was synthesized and incorporated into epoxy resin (EP) to improve the fire retardant property. Thermogravimetric analysis results showed that the RGO‐PANI/Ni(OH)2 nanohybrid could catalyze the thermal degradation of epoxy matrix that was essential to trigger the char formation. The char yield of the RGO‐PANI/Ni(OH)2/EP composite was improved compared with that of the samples with graphene and polyaniline only. With 3.0‐wt% RGO‐PANI/Ni(OH)2, significant reduction in peak heat release rate (40%) and peak smoke production rate (36%) was observed in the cone calorimeter tests. Thermogravimetric analysis/infrared spectrometry (TG‐IR) results indicated that the flammable volatiles of the RGO‐PANI/Ni(OH)2/EP composite was reduced compared with those of the EP and RGO‐PANI/EP. The superior flame retardant and smoke suppressant behaviors of the RGO‐PANI/Ni(OH)2 nanohybrid over RGO‐PANI were attributed to the combination of good barrier effect of graphene with catalytic ability of char formation of PANI and metal hydroxide.  相似文献   

4.
The objectives of this paper are to study the crystallization behavior and fracture characteristics of spherical alumina (Al2O3) nanoparticle‐filled polypropylene (PP) composites. Nanocomposites containing 1.5–5.0 wt % of the Al2O3 nanoparticles (pretreated with silane coupling agent) were prepared for this investigation. Wide angle X‐ray diffraction (WAXD) results show that a small amount of β‐crystal of PP forms after adding the Al2O3 nanoparticles. According to differential scanning calorimetric (DSC) and optical microscopy (OM) measurements, the Al2O3 nanoparticles make PP spherulite size reduced and crystallization temperature of PP enhanced, by acting as effective nucleating agents. However, there are no obvious differences in the crystallinity for the virgin PP and the Al2O3/PP nanocomposites. Tensile test shows that both the Young's modulus and the yield strength of the Al2O3/PP nanocomposites increase with the particle content increasing, suggesting that the interfacial interaction between the nanoparticles and PP matrix is relatively strong. Under quasi‐static loading rate, the fracture toughness (KIC) of the Al2O3/PP nanocomposites was found to be insensitive to nanoparticle content. Under impact loading rate, the Izod impact strength and the impact fracture toughness (Gc) indicate that the impact fracture toughness increases initially with the addition of 1.5 wt % of the Al2O3 nanofillers into the PP matrix. However, with the further addition of up to 3.0 and 5.0 wt % nanoparticles, both the Izod impact strength and impact Gc change very little. By observing the single‐edge‐double‐notch (SEDN) specimens with optical microscopy after four point bending (4PB) tests, it was found that numerous crazes and microcracks form around the subcritical crack tip, indicating that crazing and microcracking are the dominant fracture mechanisms. Scanning electron microscopy (SEM) observation confirms this result. In addition, when the strain rate of 4PB tests was increased, some wave‐like branches were formed along the fractured edge for the Al2O3/PP nanocomposites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3652–3664, 2005  相似文献   

5.
The particle size effect of Pd nanoparticles supported on alumina with various crystalline phases on methane combustion was investigated. Pd/θ, α‐Al2O3 with weak metal‐support interaction showed a volcano‐shaped dependence of the catalytic activity on the size of Pd particles, and the catalytic activity of the strongly interacted Pd/γ‐Al2O3 increased with the particle size. Based on a structural analysis of Pd nanoparticles using CO adsorption IR spectroscopy and spherical aberration‐corrected scanning/transmission electron microscopy, the dependence of catalytic activity on Pd particle size and the alumina crystalline phase was due to the fraction of step sites on Pd particle surface. The difference in fraction of the step site is derived from the particle shape, which varies not only with Pd particle size but also with the strength of metal–support interaction. Therefore, this interaction perturbs the particle size effect of Pd/Al2O3 for methane combustion.  相似文献   

6.
In order to improve its water resistance and compatibility with polymer matrix, ammonium polyphosphate (APP) is modified with melamine‐trimesic acid (MEL‐TA) aggregates by supramolecular self‐assembly technology. Chemical structure and morphology of APP@MEL‐TA are investigated by Fourier transform infrared spectroscopy and scanning electron microscopy (SEM), respectively. Intumescent flame retardant system of APP@MEL‐TA and charring‐foaming agent is introduced into polypropylene (PP) matrix. The flammability and combustion behavior of PP composites are investigated by limiting oxygen index (LOI), UL‐94 vertical burning, and cone calorimetry tests. In terms of LOI values and cone combustion results, APP@MEL‐TA performs better than pristine APP. Char residue of PP composites is investigated by SEM and Raman spectra. Flame retardant mechanisms are proposed based on thermal decomposition, combustion results, and analysis on char residue.  相似文献   

7.
The synergistic effect of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) immobilized silica (SiO2‐DOPO) nanoparticles with an intumescent flame retardant (IFR) on the flame retardancy of polypropylene (PP) was investigated by UL 94 vertical tests and limiting oxygen index (LOI) measurements. It was found that the PP/IFR composites (25 wt%) achieved the UL94 V0 grade and LOI increased to 32.1 with an incorporation of 1.0 wt% SiO2‐DOPO nanoparticles. Based on thermogravimetric analysis, scanning electronic microscopy and rheological analysis, it is speculated that three factors are mainly contributed to the improvement of the flame retardancy. First, the thermal stability of PP/IFR composites was improved by incorporating SiO2‐DOPO nanoparticles. Second, the presence of SiO2‐DOPO nanoparticles could induce the formation of a continuous char skin layer during combustion. The compact char layer could effectively impede the transport of bubbles and heat. Third, rheological analysis indicated that SiO2‐DOPO nanoparticles could increase viscosity of the PP/IFR composites, which was also benefited to increase flame retardancy. Copyright © 2013 John Wiley & Sons, Ltd.  相似文献   

8.
Nano-structured aluminum oxide powders were prepared by a combustion synthesis method utilizing serine as a new fuel. The product was sonicated to obtain nano powders. A Taguchi L-4 statistical design of combustion synthesis was utilized to optimize the production of γ-alumina powder. The product was characterized by XRD, BET, SEM, EDX and LLS. Nano crystalline γ-alumina with crystal sizes between 4.26 and 5.47 nm and α-Al2O3 powders with crystal sizes 24.51 and 28.62 nm were obtained by the combustion synthesis. The specific surface area was measured by a BET method to be 75.21 m2/g. The average particle size after sonication of product, observed by LLS, was 79.32 nm.  相似文献   

9.
Low flame retardant efficiency is a key bottleneck for currently available retardants against the flammable polypropylene (PP). Herein, the organically modified montmorillonite (OMMT) was utilized as a synergist for our previously reported intumescent flame retardant (IFR) that was constructed from ammonium polyphosphate (APP) and hyperbranched charring foaming agent (HCFA) to further enhance the retardant efficiency against PP. The resultant's combustion behavior was thoroughly investigated by cone calorimetry, limiting oxygen index (LOI), vertical burning test (UL‐94), and scanning electron microscopy (SEM). The results showed that 20% addition of IFR with OMMT showed a positive effect and improved the flame retardancy of the PP systems. Especially, addition of 2 wt% OMMT obviously increased the LOI values of PP systems with 20% total loading flame retardants from 29% to 31.5% and the samples meet V‐0 rating as well as the reduction of the heat release rate (HRR), total heat release (THR), CO2, and CO production occurred. On the other hand, the SEM images were also revealed that OMMT initiated a dense and strong char on the surface of the material, which resulted in efficient flame retardancy of PP matrix during combustion. In addition, thermal degradation behavior discussed by thermogravimetric analysis (TGA) indicated that OMMT could improve the thermal stability of PP systems under high temperature, and promoted char residues of PP/IFR systems. Copyright © 2016 John Wiley & Sons, Ltd.  相似文献   

10.
A novel mono‐component intumescent flame retardant named pentaerythritol phosphate melamine salt (PPMS)‐hybrid bismuth oxide (PPMS‐Bi2O3) was synthesized and carefully characterized by FTIR, 1H NMR, 31P NMR, SEM‐EDS, and TG analyses. Then, PPMS‐Bi2O3 was utilized as flame retardant for epoxy resins (EPs), and the thermal stability, flame retardancy, and smoke suppression properties of EP composites were investigated. TG results show that PPMS‐Bi2O3 is more conducive to enhance the thermal stability and char forming ability of EP composites compared with the same addition of PPMS or the mixture of PPMS and Bi2O3, and this positive effect is enhanced with the increasing Bi2O3 content. Cone calorimeter test reveals that the PPMS‐Bi2O3 can effectively reduce the heat release and smoke production in comparison with PPMS or the mixture of PPMS and Bi2O3 due to the formation of a more compact and intumescent char against fire, as judged by digital photographs and SEM images. EDS analysis indicates that the combination PPMS and Bi2O3 by hydrogen bonds promotes to generate more phosphorus‐rich and aromatization structures in the condensed phase that enhance the barrier effect and anti‐oxidation ability of the char, thus imparting higher flame retardant and smoke suppression efficiencies to EP composites.  相似文献   

11.
The combination of catalyzing carbonization and free‐radical quenching mechanism is proposed to be a promising strategy for the preparation of high‐efficiency flame‐retardant polypropylene (PP). Herein, a novel functionalized zirconium phosphate (RQZrP) nanosheet with free‐radical quenching capability was fabricated by decorating macromolecular N‐alkoxy hindered amine (MNOR) onto the surface of ZrP. It was combined with an intumescent flame retardant (IFR) to flame‐retard PP. The results showed that there was a good synergism between RQZrP and IFR, which effectively improved the fire safety of PP. When the content of RQZrP was 2 wt% and IFR was 23 wt%, the limiting oxygen index (LOI) of PP increased from 19.0% to 33.0%, and it achieved a UL‐94 V‐0 rating. Meanwhile, the peak heat release rate (PHRR), total heat release (THR), carbon monoxide production (COP), and carbon dioxide production (CO2P) were significantly decreased. It revealed that nitroxyl radicals generated by RQZrP could capture alkyl radicals and peroxy radicals that produced during the degradation and combustion of PP. Meanwhile, RQZrP acted as a solid acid that catalyzed PP chains rapidly cross‐linking to form char on its surface, and it also played as a supporting skeleton to enhance the strength and compactness of the char layer, thus effectively preventing the transmission of heat, oxygen, and combustible gases.  相似文献   

12.
With the continuous development of the electronics industry, in order to meet the requirements of electronic equipment to reduce the size and increase power consumption, the development of high thermal conductivity materials is crucial. In this study, thermally conductive polylactic acid (PLA) composites were prepared by constructing graphene and alumina (Al2O3) hybrid filler network, and it was further successfully used in additive manufacturing. Due to the synergistic effect of Al2O3 and graphene, the resulting composite achieved the thermal conductivity of 2.4 Wm?1 K?1 with 70 wt% Al2O3 and 1 wt% graphene, which are superior to data reported in the literature in the same filler condition. The Al2O3 and graphene hybrid filler network reduced the agglomeration of graphene and the thermal contact resistance between the fillers, thereby leading a faster cooling rate. Furthermore, the obtained thermally conductive PLA composite has good thermal stability at a normal temperature. The PLA composite powder obtained by the cryogenic pulverization can be used in the laser sintering additive manufacturing process to prepare a heat conductive material with a complicated shape.  相似文献   

13.
The synergistic effects of 4A zeolite (4A) on the thermal degradation, flame retardancy and char formation of a novel halogen‐free intumescent flame retardant polypropylene composites (PP/IFR) were investigated by the means of limiting oxygen index (LOI), vertical burning test (UL‐94), digital photos, scanning electron microscopy (SEM), thermogravimetric analysis (TGA), cone calorimeter test (CCT), laser Raman spectroscopy (LRS) and X‐ray photoelectron spectroscopy (XPS). It was found that a small amount of 4A could dramatically enhance the LOI value of the PP/IFR systems and the materials could pass the UL‐94 V‐0 rating test. Also, it could enhance the fire retardant performance with a great reduction in combustion parameters of PP/IFR system from CCT test. The morphological structures observed by digital and SEM photos revealed that 4A could promote PP/IFR to form more continuous and compact intumescent char layer. The LRS measurement, XPS and TGA analysis demonstrated that the compactness and strength of the outer char surface of the PP/IFR/4A system was enhanced, and more graphite structure was formed to remain more char residue and increase the crosslinking degree. Copyright © 2013 John Wiley & Sons, Ltd.  相似文献   

14.
For the first time, nanoporous graphene and graphene oxide sheets have been synthesized and used as supports for preparation of Co/graphene-based catalysts to evaluate their efficiency in Fischer–Tropsch synthesis and for comparison with the performance of Co/Al2O3 to study the effects of the carbon supports on the reaction. Outstanding results were obtained compared with the alumina counterpart. Application of nanoporous graphene yielded heavier hydrocarbons compared with the Co/Al2O3 catalyst, possibly due to the high surface area and intrinsic properties of the carbon nanostructures as effective hydrogen carriers. Use of graphene oxide and nanoporous graphene supports also resulted in high CO2 selectivity. However, the graphene-supported catalysts displayed lower C1–C4 hydrocarbon selectivity compared with the Al2O3 catalyst.  相似文献   

15.
In this work, kaolinite (K) was firstly converted to one kind of microporus aluminosilicate (4A) by a green andeconomical method, which was thenacted as the precursor to synthesize two other microporus aluminosilicate (3A and 5A) by ions exchange. After modified and loaded with one kind of rare earth ion (La3+), the final product (A‐La) was then used as synergist to enhance fire retardant property for polypropylene (PP) with intumescent flame‐retardants (IFR). The properties of PP composites for thermal stability and flame retardant were studied and demonstrated that A‐La, especially 4A‐La, had the most obviously flame‐retardant effect. Meanwhile, the macro/micro‐structure of char residues and real‐time fourier transform infrared spectroscopy (FTIR) after heating also showed that A‐La were helpful to promote the formation of homogenous and compact intumescent char layer. This dense carbon layer can effectively control the convection of combustion gases mixture, and heat transfer between underlying matrix and outside environment.  相似文献   

16.
The flame retardancy of a novel intumescent flame‐retardant polypropylene (IFR‐PP) system, which was composed of a charring agent (CA), ammonium polyphosphate (APP), and polypropylene (PP), could be enhanced significantly by adding a small amount (1.0 wt%) of an organic montmorillonite (O‐MMT). The synergistic flame‐retardant effect was studied systematically. The thermal stability and combustion behavior of the flame‐retarded PP were also investigated by thermogravimetric analysis (TGA), limiting oxygen index (LOI), vertical burning test (UL‐94), scanning electronic microscopy (SEM), and cone calorimeter test (CCT). TGA results demonstrated that the onset decomposition temperatures of IFR‐PP samples, with or without O‐MMT, were higher than that of neat PP. Compared with IFR‐PP, the LOI value of IFR‐PP containing 1.0 wt% O‐MMT was increased from 30.8 to 33.0, and the UL‐94 rating was also enhanced to V‐0 from V‐1 when the total loading of flame retardant was the same. The cone calorimeter results showed that the IFR‐PP with 1.0 wt% of O‐MMT had the lowest heat release rate (HRR), total heat release (THR), total smoke production (TSP), CO production (COP), CO2 production (CO2P), and mass loss (ML) of all the studied IFR‐PP samples, with or without O‐MMT. All these results indicated that O‐MMT had a significantly synergistic effect on the flame‐retardancy of IFR‐PP at a low content of O‐MMT. Copyright © 2009 John Wiley & Sons, Ltd.  相似文献   

17.
Piperazine cyanurate (PCA) is designed and synthesized via hydrogen‐bonding self‐assembly reactions between piperazine and cyanuric acid. Chemical structure and morphology of PCA are investigated by Fourier transform infrared spectroscopy and scanning electron microscopy, respectively. The prepared PCA is combined with ammonium polyphosphate (APP) to prepare flame‐retardant polypropylene (PP) composites. Thermostability, flammability, and combustion characteristics of PP composites are analyzed. The maximum thermal decomposition rate of flame‐retarded PP composites has an apparent reduction compared with that of pure PP, and obvious char is left for this intumescent flame retardant (IFR) system of APP and PCA. A high limiting oxygen index value and UL‐94 V‐0 rating are achieved with addition of APP and PCA. In cone calorimetry test, heat and smoke releases of PP are significantly decreased by this IFR system. Gaseous decomposition products during the thermal decomposition of flame‐retardant composites are studied. Chemical structure and morphology of char residues are analyzed. The results illustrate that APP and PCA have a superb synergistic action in the aspect of improvement in fire safety of PP. A possible flame‐retardant mechanism is concluded to reveal the synergism between APP and PCA.  相似文献   

18.
The catalyzing carbonization function of alpha-zirconium phosphate (α-Zr(HPO4)2·H2O, α-ZrP) based on an intumescent fire retardant (IFR) polypropylene (PP) system is reported. The IFR system consists of ammonium polyphosphate and pentaerythritol. The morphology of the PP/organophilic ZrP nanocomposites is characterized by X-ray diffraction and high resolution transmission electron microscopy (HRTEM). The results indicate that an intercalated structure is formed. Thermogravimetric analysis, limiting oxygen index (LOI) and UL-94 are used to characterize the thermal stability and the flame retardant properties. It is found that there is a transformation of the char microstructure and an increment of LOI value in the PP systems with the OZrP, and the UL-94 level is improved, from failure, to a V-0 rating. The synergistic effect improves the flame retardant properties of PP remarkably. The morphology and structure (HRTEM and selected area electron diffraction) of the char residue also indicate the presence of graphite sheets. A possible mechanism for catalyzing carbonization is discussed.  相似文献   

19.
As one of the most used polyurethane, flexible polyurethane foam (FPUF) still confronted highly flammable problems. However, current flame retardant employed in FPUF deteriorated the other utilization performances, such as mechanical properties. In this work, cerium stannate decorated graphene nanosheets (GNS@Ce2Sn2O7, GCSO) was prepared to fabricate flame retardant FPUF composites. Compared to pure FPUF, the tensile strength and average compression strength of FPUF composites accomplished 100 and 412% increase, respectively, while the average rebound was basically maintained. In contrast to pure FPUF, total heat release and total smoke production of FPUF composites displayed a 42.2 and 75.1% reduction, respectively. Furthermore, the released toxic gases (such as, CO2, CO and NOx) during combustion were greatly decreased. These results were due to the catalytic and barrier effect of GCSO promoting the formation a high-quality char residue with a compact, intact and dense morphology. Therefore, it provides a facile method to fabricate FPUF composites with advanced comprehensive performance for the furniture field.  相似文献   

20.
Seedless growth of vertically aligned nanostructures, which can induce smoother transport and minimize Ohmic contact between substrate and semiconductor, can be fabricated by in situ growth utilizing modified hydrothermal methods. Such devices can be useful in designing non‐invasive ultrasensitive hand‐held sensors for diagnostic identification of volatile organic compounds (VOCs) in exhaled air, offering pain‐free and easier detection of long‐term diseases such as asthma. In the present work, WO3 nanoblocks, with a high surface area and porosity, have been grown directly over transparent conducting oxide to minimize Ohmic resistance, facilitating smoother electron transfer and enhanced current response. Further modification with porous alumina (γ‐Al2O3), by electrodeposition, resulted in the selective and ultrasensitive detection of NOX in simulated exhaled air. Crystal phase purity of as‐fabricated pristine as well modified samples is validated with X‐ray diffraction analysis. Morphological and microstructural analyses reveal the successful deposition of porous alumina over the surface of WO3. Improved surface area and porosity is presented by porous alumina in the modified WO3 device, suggesting more active sites for the gas molecules to get adsorbed and diffuse through the pores. Oxygen vacancies, which are detrimental in the transport phenomenon in the presented sensors, have been studied using X‐ray photoelectron spectroscopic (XPS) analysis. Gas sensing studies have been performed by fabricating chemiresistor devices based on bare WO3 and Al2O3‐modified WO3. The higher sensitivity for NOX gas in case of γ‐Al2O3‐modified WO3 based devices, as compared to bare WO3‐based devices, is attributed to the better surface area and charge transport kinetics. The presented device strategy offers crucial understanding in the design and development of non‐invasive, hand‐held devices for NO gas present in the human breath, with potential application in medical diagnostics.  相似文献   

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