Preparation of a unique microporous structure via two step phase separation in the course of drying a ternary polymer solution

A unique porous polymeric film was prepared by drying a ternary polymer solution: a polystyrene (PS), polyethylene glycol (PEG), and toluene solution. Highly ordered micropores, ranging from 5 to 12 mum in diameter, were formed on the film surface, and the rim of each micropore was surrounded by a ring of PEG. The effects of the weight ratio of the polymer blend and molecular weight of the polymer (PEG) on the porous structure were investigated. Based on in situ visual observation and light scattering measurements, the formation mechanism of the porous structure was speculated to be a two step phase separation: the phase separation into PEG-rich and PEG-poor (i.e., PS-rich) phases occurred first at the surface area of the ternary solutions, where polymers were condensed due to solvent evaporation. The PEG-rich phase became droplets and had an ordered structure on the surface. The PEG-poor phase became a matrix where PS and solvent coexisted as a single phase solution. Secondary phase separation then followed in the PEG droplets, which was induced by further solvent evaporation, and formed into solvent-rich and PEG-rich domains within the droplets. Solvent evaporation and secondary phase separation created a cavity structure in each PEG droplet structured on the film surface.     

Nucleating pattern formation in spin-coated polymer blend films with nanoscale surface templates

We use Dip-Pen Nanolithography (DPN) to generate monolayer surface templates for guiding pattern formation in spin-coated polymer blend films. We study template-directed pattern formation in blends of polystyrene/poly(2-vinylpyridine) (PS/P2VP) as well as blends of PS and the semiconducting conjugated polymer poly(3-hexylthiophene) (P3HT). We show that acid-terminated monolayers can be used to template pattern formation in PS/P3HT blends, while hydrophobic monolayers can be used to template pattern formation in PS/P2VP blends. In both blends, the polymer patterns comprise laterally-phase separated regions surrounded by vertically separated bilayers. We hypothesize that the observed patterns are formed by template-induced dewetting of the bottom layer of a polymer bilayer during the spin-coating process. We compare the effects of template feature size and spacing on the resulting polymer patterns with predictions from published models of template-directed dewetting in thin films and find the data in good agreement. For both blends we observe that a minimum feature size is required to nucleate dewetting/phase separation. We find this minimum template diameter to be approximately 180 nm in 50/50 PS/P2VP blends, and approximately 100 nm in 50/50 PS/P3HT blends. For larger template diameters, PS/P2VP blends show evidence for pattern formation beginning at the template boundaries, while PS/P3HT blends rupture randomly across the template features.     

Vertical phase separation and liquid-liquid dewetting of thin PS/PCL blend films during spin coating

Thin films of an amorphous polymer, polystyrene (PS), and a crystalline polymer, poly(ε-caprolactone) (PCL), blend were prepared by spin coating a toluene solution. Surface chemical compositions of the blend films were measured by X-ray photoelectron spectroscopy (XPS), and the surface and interface topographical changes were followed by atomic force microscopy (AFM). By changing the PS concentration and keeping the PCL concentration of the solution at 1 wt %, a great variety of morphologies were constructed. The results show that the morphology of the blend films can be divided into three regions with increasing PS concentration. In region I, PS island domains are embedded in PCL crystals when the PS concentration is lower than 0.3 wt % and the size of the PS island increases with increasing PS concentration. In region II, holes with different sizes surrounded by a low rim are obtained when the concentration of PS is between 0.35 and 0.5 wt %. After selectively washing the PS domains, we studied the interface morphology of PS/PCL and found that the upper PS-rich layer extended into the bottom PCL layer, forming a trench surrounding the holes. In region III, an enriched two-layer structure with the PS-rich layer on top of the blend films and the PCL-rich crystal layer underneath is obtained when the concentration of PS is higher than 0.5 wt %. Last, the formation mechanism of the different surface and interface morphologies is further discussed in terms of the vertical phase separation to a layered structure, followed by liquid-liquid dewetting and crystallization processes during spin coating.     

Patterning phase separation in polymer films with dip-pen nanolithography

We report a rapid-prototyping method for controlling nanoscale phase separation and pattern formation in conjugated polymer blend films using Dip-Pen Nanolithography (DPN). We use DPN to generate patterned alkylthiol monolayers with feature sizes down to 50 nm on gold surfaces and show how such patterns can nucleate the formation of lateral domains in blends of poly-3-hexylthiophene (P3HT) and polystyrene (PS) cast from solution. We show that this process can be used to probe phase nucleation at heterogeneous surface sites ranging in size from 50 to 750 nm, and that polymer features smaller than 150 nm in diameter can be achieved. We anticipate this method will be useful for studying polymer film responses to nanoscale surface fluctuations as well as for correlating nanoscale phase separation with optoelectronic processes in organic films used in light-emitting diode and photovoltaic devices.     

Surface phase separation, dewetting feature size, and crystal morphology in thin films of polystyrene/poly(ε-caprolactone) blend

Thin films of polystyrene (PS)/poly(ε-caprolactone) (PCL) blends were prepared by spin-coating and characterized by tapping mode force microscopy (AFM). Effects of the relative concentration of PS in polymer solution on the surface phase separation and dewetting feature size of the blend films were systematically studied. Due to the coupling of phase separation, dewetting, and crystallization of the blend films with the evaporation of solvent during spin-coating, different size of PS islands decorated with various PCL crystal structures including spherulite-like, flat-on individual lamellae, and flat-on dendritic crystal were obtained in the blend films by changing the film composition. The average distance of PS islands was shown to increase with the relative concentration of PS in casting solution. For a given ratio of PS/PCL, the feature size of PS appeared to increase linearly with the square of PS concentration while the PCL concentration only determined the crystal morphology of the blend films with no influence on the upper PS domain features. This is explained in terms of vertical phase separation and spinodal dewetting of the PS rich layer from the underlying PCL rich layer, leading to the upper PS dewetting process and the underlying PCL crystalline process to be mutually independent.     

The influence of nanoparticle fillers on the morphology of a spin-cast thin film polymer blend

Polymer/nanoparticle composite films are receiving growing attention thanks to their potential for application in ultra-thin electronic and optical devices. Polymer blend demixing has been shown to be a suitable technique for the structuring of polymer thin films and the patterning of nanoparticles (NP) within them. In this work we show that the morphology of thin polymer films made by spin-casting a polymer blend solution containing NP fillers on a surface depends strongly on the concentration of NP fillers. More specifically, polystyrene/polymethylmethacrylate (PS/PMMA) films formed from a toluene solution, and which demix following a nucleation and growth mechanism, were studied. It was found that both the height and the surface density of PMMA domains increased as the concentration of CoPt:Cu NPs in the film was increased. We find that similar effects are induced in a NP-free PS/PMMA demixed film upon increasing the molecular weight of the PS molecules. This suggests that under certain conditions the NPs and the polymer molecules in the blend do not behave as separate species but form aggregates.     

Correlations between the free-volume properties and the miscibility of chitosan/polar polymers blend membranes

The miscibility of chitosan (CS)/polar polymer blend membranes has been studied by positron annihilation and other methods. The miscibility of these two blend systems (CS/polyvinyl pyrrolidone (PVP) and CS/polyethylene glycol (PEG)) is good in the solution state due to the hydrogen interaction between the functional groups of the studied polymers. However, the miscibility of these two blend systems in the solid state is better in the CS/PVP system than in the CS/PEG system. The differences in miscibility of such two blend systems in the solid state were powerfully demonstrated with positron annihilation lifetime spectroscopy (PALS) methods. The CS/PEG blend system had much larger free-volume size and lower free-volume concentration. For their poorer interaction and phase separation fact, the molecules in the interfacial zone of the CS/PEG blend are less compact than the CS matrix. Therefore, the free-volume size in the interfacial zone was much larger than it in the CS matrix.     

Surface aggregation structure and surface mechanical properties of binary polymer blend thin films

During preparation of very thin polymer belnd films from a solution of polymers, the phase‐separated structures which are quite different from that observed for the bulk blend film was observed. From atomic force microscopic(AFM) observation, it is concluded that the surface undulation, which reflects the phase separated morphology of the blend system, is present. In the case of (polystyrene(PS)/poly(methyl methacrylate)(PMMA)) blend system, a large influence of end‐group chemistry on the surface morphology was observed. The phase identification of the (rubbery polymer/glassy polymer) binary blend thin films was successfully achieved by scanning vioscoelasticity microsopy(SVM).     

Electrohydrodynamic effect on phase separation morphology in polymer blend films

We have investigated the effect of electrohydrodynamic (EHD) convection on the domain structure in a polystyrene (PS)/polyvinyl acetate (PVA) blend film to demonstrate the feasibility of using the EHD effect as a means of mixing and morphology control in a polymer blend film prepared by solvent evaporation. Here, polymers-toluene solutions were spread on a glass substrate with patterned electrodes to apply a dc electric field, and well-defined structures of EHD convection were formed in the polymer solutions. As a result, regular patterns were formed in the PS/PVA polymer blend film in which PVA-rich domains were confined within each unit of patterned electrodes, i.e., between positive and negative electrodes, at an appropriate electric voltage. In addition, it was demonstrated that such novel morphology is not due to the wetting/dewetting effect of polymer components to the Pt electrodes deposited on the glass substrate, by experiments with a SiO2-covered substrate.     

Proton‐conducting polymer membrane based on sulfonated polystyrene microspheres and an amphiphilic polymer blend

A new type of amphiphic polymer blend comprising polystyrene (PS), polyethylene oxide (PEO) and microspheres of crosslinked polystyrene sulfonic acid (PSSA) was prepared by solution blending and followed by casting. Besides providing protons, PSSA plays a role in enhancing the miscibility of polystyrene (PS) and polyethylene oxide (PEO) according to the IR and the DSC studies. The resulting polymer blend is a proton electrolyte. The influence of the mixing extent between PS and PEO on the proton conductivity has been studied. It is also found that for those samples in which PEO and PS mix well, the hydrophobic PS component can effectively prevent water evaporation from the hydrophilic components at elevated temperatures, and therefore preserve the proton conductivity (10⁻⁴ S/cm) at the temperature as high as 80 °C. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1530–1538, 2000     

Ordered polymeric microhole array made by selective wetting and applications for electrochemical microelectrode array

In this paper, we report the microelectrode array fabrication using selective wetting/dewetting of polymers on a chemical pattern which is a simple and convenient method capable of creating negative polymeric replicas using polyethylene glycol (PEG) as a clean and nontoxic sacrificial layer. The fabricated hole-patterned polypropylene film on gold demonstrated enhanced electrochemical properties. The chemical pattern is fabricated by microcontact printing using octadecanethiol (ODT) as an ink on gold substrate. When PEG is spin-cast on the chemical pattern, PEG solution selectively dewets the ODT patterned areas and wets the remaining bare gold areas, leading to the formation of arrayed PEG dots. A negative replicas of the PEG dot array is obtained by spin-coating of polypropylene (PP) solution in hexane which preferentially interacts with the hydrophobic ODT region on the patterned gold surface. The arrayed PEG dots are not affected the during PP spin-coating step because of their intrinsic immiscibility. Consequently, the hole-patterned PP film is obtained after PEG removal. The electrochemical signal of the PP film demonstrates the negligible leakage current by high dielectric and self-healing of defects on the chemical pattern by the polymer. This method is applicable to fabrication of microelectrode arrays and possibly can be employed to fabricate a variety of functional polymeric structures, such as photomasks, arrays of biomolecules, cell arrays, and arrays of nanomaterials.     

The local structure of blends of polystyrene and poly(2,6-dimethylphenylene oxide)

Polystyrene (PS) and poly(2,6-dimethylphenylene oxide) (PPO) are miscible over the complete composition range. The addition of 30–40% PPO to PS changes the mechanical behavior of the material from brittle to tough and ductile. The x-ray scattering curves from unoriented and oriented samples of PS and of PPO are compared with those from a 50/50 blend. The introduction of PPO into PS disrupts microsegregation of phenyl groups into stacks which are a feature of the pure polymer and which may be responsible for formation of sharp shear bands and brittle behavior of PS. The local structure of the blend is significantly different from both PS and PPO.     

Photodegradation of polypropylene/polystyrene blends: Styrene-butadiene-styrene compatibilisation effect

The mutual influence between the PP/PS polymer blend components during UV photodegradation was studied. Polypropylene (PP) and polystyrene (PS) have different photodegradation mechanisms, due to the larger UV absorption of polystyrene and formation of more stable tertiary carbon radicals. To compare the stabilities the kinetics of carbonyl formation was measured in different blend compositions. The results show that polystyrene presented a faster carbonyl formation than polypropylene, while the blends display faster kinetics than the isolated components. The kinetics of carbonyl formation of the blends was a function of polypropylene content. This result is unexpected if one considers the behaviour of each component alone. The kinetics and mechanism of UV degradation can be only explained taking into account the interaction between the blend components. PS absorbs UV light and energy is transferred to PP, which produces more reactive tertiary carbon free radicals. The effect of the interaction between the domains is enhanced when a compatibiliser is used, corroborating the hypothesis of energy transfer.     

Effects of aggregation of poly(3-hexylthiophene) in solution on uniaxial alignment of nanofibers during zone casting

We report on the effects of aggregation of P3HT with ordered conformation in solution on improving the uniaxial alignment of the P3HT nanofibers by zone casting.Two approaches were employed to change the aggregation of P3HT:P3HT blending with coil insulating polymer and ultrasonic oscillating.The insulator polymer(i.e.PS) which has good solubility in the solution would disturb the aggregation of P3HT to prevent the chains entanglement.The ultrasonic oscillation can further improve the P3HT aggregation with ordered conformation in the solution.As a result,the P3HT nanofibers in the film grew much orientedly by zone casting the ultrasonic oscillating P3HT/PS polymer blends solution than the same solvent P3HT solution without ultrasonic oscillating and blending.The P3HT tt-tt stacking direction is parallel to the alignment direction of the nanofibers.Meanwhile,the P3HT/PS blend ratio and PS molecular weight have influence on the uniaxial alignment of P3HT nanofibers.Only P3HT/PS is 1:1, the P3HT nanofibers oriented well.The low molecular weight PS can make the P3HT nanofibers orient better than that of the high molecular weight.     

Effect of graft copolymer on demixing of immiscible polymers in solution

The effect of graft copolymer on the demixing of solutions of two immiscible homopolymers and critical conditions for emulsion formation were studied. The graft copolymer used in the present work consists of one backbone poly(vinyl acetate) (PVAc) and one branch polystyrene (PS). PVAc and PS of various degrees of polymerization were used as immiscible homopolymers. The common solvent was benzene. When the concentration of homopolymer blend was not sufficiently higher than the critical concentration for demixing of the blend solution, no stable emulsion was formed, even when a considerable amount of graft copolymer was present, and the added graft copolymer merely reduced the demixing rate. However, as the blend concentration was increased, a stable emulsion could readily be obtained by addition of rather small amounts of graft copolymer. The radius of emulsion droplets was inversely proportional to the weight ratio of the graft copolymer to the dispersed component polymer, in accordance with the theoretical prediction. It was concluded that the emulsions were stabilized against coagulation by graft copolymer molecules fixed strongly as a monolayer on the interface of the emulsion.     

UCST behavior in blend systems of isotactic polystyrene/poly(4-methyl styrene) in comparison with atactic polystyrene/poly(4-methyl styrene)

Blends of poly(4-methylstyrene) (P4MS) with polystyrene (iPS) exhibit an upper critical solution temperature (UCST) at ca. 270 °C. The overall phase behavior and trend of variation in the phase diagrams for the iPS/P4MS blend system with respect to molecular weights of iPS is similar to an earlier studied blend system of atactic PS with P4MS. This suggests that the crystal phase-related tacticity and crystallinity in iPS does not influence the amorphous phase behavior and UCST behavior of the polymer mixtures. A model based on a modified Flory-Huggins expression for binary interactions was constructed to describe the UCST-type behavior of the iPS/P4MS blend and to compare the qualitative effects of molecular weights on iPS/P4MS blend vs. atactic PS/P4MS systems.     

Thin films of PS/PS‐b‐pnipam and ps/pnipam polymer blends with tunable wettability

We developed thin films of blends of polystyrene (PS) with the thermoresponsive polymer poly(N‐isopropylacrylamide) (PNIPAM) (PS/PNIPAM) and its diblock copolymer polystyrene‐b‐poly(N‐isopropylacrylamide) (PS/PS‐b‐PNIPAM) in different blend ratios, and we study their surface morphology and thermoresponsive wetting behavior. The blends of PS/PNIPAM and PS/PS‐b‐PNIPAM are spin‐casted on flat silicon surfaces with various drying conditions. The surface morphology of the films depends on the blend ratio and the drying conditions. The PS/PS‐b‐PNIPAM films do not show an increase in their water contact angles with temperature, as it is expected by the presence of the PNIPAM block. All PS/PNIPAM films show an increase in the water contact angle above the lower critical solution temperature of PNIPAM, which depends on the ratio of PNIPAM in the blend and is insensitive to the drying conditions of the films. The difference between the wetting behavior of PS/PS‐b‐PNIPAM and PS/PNIPAM films is due to the arrangement of the PNIPAM chains in the film. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 670–679     

Two-dimensional near-infrared correlation spectroscopy studies of polymer blends I: Composition-dependent spectral variations of blends of atactic polystyrene and poly[2,6-dimethyl-1,4-phenylene ether]

Generalized two-dimensional (2D) near-infrared (NIR) correlation spectroscopy has been applied to study the conformational changes and molecular interactions in blends of atactic polystyrene (PS) and poly[2,6-dimethyl-1,4-phenylene ether] (PPE). NIR diffuse reflectance spectra have been measured for PS, PPE and their blends of different compositions, i.e., PS/PPE=90/10, 70/30, 50/50, 30/70, 10/90. The 2D synchronous correlation analysis of these composition-dependent NIR spectral variations separates the bands of PS from those of PPE. The 2D asynchronous analysis identifies spectral features indicative of the conformational changes or the specific interaction of PS and PPE. It can also detect “blend bands” whose origin is attributed to the formation of the polymer blends. Two “blend bands” of PS are identified at 6887 and 4836 cm⁻¹, and three “blend bands” of PPE are observed at 5752, 5679 and 4647 cm⁻¹. These “blend bands” are due to vibrations of the aromatic rings of PS or PPE and of the CH₃ of PPE. Thus, not only the aromatic rings of PS and PPE but also the CH3 groups of PPE play important roles in the formation of the blends.     

VISCOMETRIC STUDY OF POLY(METHYL METHACRYLATE) AND POLYSTYRENE BLENDS IN DIFFERENT SOLVENTS

The intermolecular interaction between poly(methyl methacrylate) (PMMA) and polystyrene (PS) intetrahydrofuran (THF) and N,N'-dimethyl formamide (DMF) solvents was studied at 28℃ using a dilute solution viscometrymethod. Solvent is believed to play a key role in characterizing the viscosity behavior of the polymer solution. The intrinsicviscosity and viscosity interaction parameter were experimentally measured for the binary (solvent/polymer) and for theternary systems in two solvents. The compatibility of the polymer mixture was discussed in terms of the sign of △b_m. Theresults show that the compatibility of PMMA/PS blend in DMF is larger than that in THF.     

Directed polystyrene/poly(methyl methacrylate) phase separation and nanoparticle ordering on transparent chemically patterned substrates

We investigate the surface-directed phase separation of spin-coated polystyrene/poly(methyl methacrylate) (PS/PMMA) blends on prepatterned octadecyltrichlorosilane (OTS)-glass substrates under various experimental conditions. As a result of tandem processes of spinodal decomposition and selective wetting of polymer components during spin-coating, low-energy OTS stripes and high-energy glass surfaces laterally arrange the phase-separated polymers according to the chemical pattern on the substrate. Optimal pattern replication was achieved when the length scale of phase separation, controlled via the polymer concentration of the spin-coating solution, matched the smallest feature dimension in a striped chemical pattern possessing two alternating distances between stripes. It was also shown that polymer blend patterns were most closely registered with the underlying substrate when the PS/PMMA composition ratio (30/70, w/w) matched the areal fraction of OTS on the glass surface (～30%). The influence of solvents demonstrated that a solvent with a relatively low volatility, such toluene, was required for patterning so that domain feature sizes were able to coarsen to the size of the patterned features before film vitrification. As well, we showed that the technique and optimized conditions developed in this study could be applied to pattern photoluminescent CdS quantum dots into microscale arrays of parallel lines via spin-coating onto transparent OTS-glass substrates.