Multi walled carbon nanotubes induced viscoelastic response of polypropylene copolymer nanocomposites: Effect of filler loading on rheological percolation

Polypropylene random copolymer nanocomposites having 0.2–7.0 vol% multi-walled carbon nanotubes (MWCNTs) were prepared via melt processing. Transmission electron microscopy (TEM) was employed to determine the nano scale dispersion of carbon nanotubes. Linear viscoelastic behavior of these nanocomposites was investigated using parallel plate rheometry. Incorporation of carbon nanotubes in the polymer matrix resulted in higher complex viscosity (η*), storage (G′) and loss modulus (G″) as compared to neat polymer, especially in the low-frequency region, suggesting a change from liquid to solid-like behavior in the nanocomposites. By plotting storage modulus vs. carbon nanotube loading and fitting with a power law function, the rheological percolation threshold in these nanocomposites was observed at a loading of ∼0.27 vol% of MWCNTs. However, electrical percolation threshold was reported at ∼0.19 vol% of MWCNTs loading. The difference in the percolation thresholds is understood in terms of nanotube connectivity with nanotubes and polymer chain required for electrical conductivity and rheological percolation.     

Role of matrix crystallinity in carbon nanotube dispersion and electrical conductivity of iPP‐based nanocomposites

A homopolymer iPP and a series of propylene‐ethylene random copolymers with a content of ethylene from 7 to 21 mol % were used as matrices to prepare single‐walled carbon nanotube (SWCNT) nanocomposites in a range of SWCNT concentration from 0.15 to 1 wt %. The solution blending and melt‐ compression molding procedures were kept identical for all nanocomposites. The poly(propylenes) have crystallinities ranging from 70 to 10%, and serve to test the role of SWCNTs acting as nucleants to preserve in the nanocomposites the uniform dispersion of SWCNTs after sonication. The major role of polymer crystallinity is to mediate toward a more open and more connected SWCNT network structure. Fast nucleation and growth of high crystalline matrices on multiple sites along the surface of the nanotubes prevents SWCNT clustering, and entraps the SWCNT network between the semicrystalline structure reducing the driving force of nanotubes to curl and twist. Depletion of crystallites in the less crystalline matrices (<35% crystallinity) leads to curled and poorly connected nanotubes. A consequence of the gradual loss of SWCNT connectivity is a decreased electrical conductivity; however, the change with crystallinity is not linear. Conductivity decreases sharply with decreasing crystallinity for SWCNT contents near the percolation region, while for contents approaching the plateau region the electrical conductivity is less sensitive to matrix crystallinity. The percolation threshold decreases rapidly for polymers with <～30% crystallinity and slowly levels off at crystallinities >～40%. At SWCNT concentrations of 0.15 wt %, SEM images of nanocomposites with the highest crystallinity matrix indicate debundled and interconnected nanotubes, whereas more disconnected and curled SWCNTs remain in the lowest crystallinity nanocomposites. Electrical conductivity in the former is relatively high, whereas the latter are insulators. Also discussed is the nucleating effect of nanotubes and restrictions of the filler to polymer chain diffusion in the crystallization of the polymers. SEM images and Raman spectra in the radial breathing modes region (100–400 cm^?1) are complementary tools to extract the quality and details of the SWCNT dispersion in the nanocomposites. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 2084–2096, 2010     

Polymerized ionic liquid functionalized multi-walled carbon nanotubes/polyetherimide composites

Thin polyetherimide (PEI) films containing 0.1–3 wt.% multi-walled carbon nanotubes (MWCNTs), have been prepared from three types of MWCNTs, namely pristine, oxidized and polymerized ionic liquid (PIL) functionalized CNTs. Oxidized and PIL functionalized CNTs (CNT–PIL) showed better dispersion in the matrix compared to pristine CNTs. For CNT–PIL, alignment of CNTs has been observed in the matrix. Regardless of the type of CNTs, their incorporation led to an increased thermal stability of the polymer matrix. Dynamic mechanical analysis showed that storage modulus increased by up to 25% (3 wt.% CNT–PIL) and an increase in the height of the damping peaks (tan δ). The addition of CNTs did not have any significant influence on the tensile properties and T_g of the polymer, and the electrical conductivity did not decrease in the case of modified CNTs.     

Percolation behaviour of ultrahigh molecular weight polyethylene/multi-walled carbon nanotubes composites

The electrical conductivity of polymer/multi-walled carbon nanotubes (MWCNTs) composites in a powder and in a hot-pressed compacted state, prepared by mechanical mixing, was studied. The semicrystalline ultrahigh molecular weight polyethylene (UHMWPE) was used as a polymer matrix. The data clearly evidence the presence of a percolation threshold φ_c at a very small volume fraction of the MWCNTs φ in a polymer matrix, φ_c ≈ 0.0004-0.0007. The ultralow percolation threshold in UHMWPE/MWCNTs thermoplastic composites was explained by high aspect ratio of the nanotubes and their segregated distribution inside the polymer matrix. The method of composite preparation effects the values of percolation threshold concentration φ_c and critical exponent t. A noticeable positive temperature coefficient of resistivity (PTC effect) was observed in the region of temperatures higher than melting point. It was explained by influence of thermal expansion of the polymer matrix and independence from the melting process that is a result of specific structure of conductive phase.     

Effects of processing conditions on rheological,thermal, and electrical properties of multiwall carbon nanotube/epoxy resin composites

We report on the effect of processing conditions on rheology, thermal and electrical properties of nanocomposites containing 0.02–0.3 wt % multiwall carbon nanotubes in an epoxy resin. The influence of the sonication, the surface functionalization during mixing, as well as the application of external magnetic field (EMF) throughout the curing process was examined. Rheological tests combined with optical microscopy visualization are proved as a very useful methodology to determine the optimal processing conditions for the preparation of the nanocomposites. The Raman spectra provide evidence for more pronounced effect on the functionalized with hardener compositions, particularly by curing upon application of EMF. Different chain morphology of CNTs is created depending of the preparation conditions, which induced different effects on the thermal and electrical properties of the nanocomposites. The thermal degradation peak is significantly shifted towards higher temperatures by increasing the nanotube content, this confirming that even the small amount of carbon nanotubes produces a strong barrier effect for the volatile products during the degradation. The ac conductivity measurements revealed lower values of the percolation threshold (pc) in the range of 0.03–0.05 wt %. CNTs for the nanocomposites produced by preliminary dispersing of nanotubes in the epoxy resin, compared to those prepared by preliminary functionalization of the nanotubes in the amine hardener. This is attributed to the higher viscosity and stronger interfacial interactions of the amine hardener/CNT dispersion which restricts the reorganization of the nanotubes. The application of the EMF does not influence the pc value but the dc conductivity values (σ_dc) of the nanocomposites increased at about one order of magnitude due to the development of the aforementioned chain structure. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Segregated network polymer/carbon nanotubes composites

In this work we present the preparation of conductive polyethylene/carbon nanotube composites based on the segregated network concept. Attention has been focused on the effect of decreasing the amount of filler necessary to achieve low resistivity. Using high- and low-grade single-walled carbon nanotube materials we obtained conductive composites with a low percolation threshold of 0.5 wt.% for high-grade nanotubes, about 1 wt% for commercial nanotubes and 1.5 wt% for low-grade material. The higher percolation threshold for low-grade material is related to low effectiveness of other carbon fractions in the network formation. The electrical conductivity was measured as a function of the single-walled carbon nanotubes content in the polymer matrix and as a function of temperature. It was also found that processing parameters significantly influenced the electrical conductivity of the composites. Raman spectroscopy was applied to study single wall nanotubes in the conductive composites.     

Semiconductive bionanocomposites of poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) and MWCNTs for neural growth applications

Bionanocomposites of poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) (P3HB3HHx) (13 % by mol of HHx) with multiwalled carbon nanotubes (MWCNTs) were prepared to obtain semiconductive nanocomposites for potential applications as scaffolds for nerve repair. The effect of the polymer/nanotube interface on the composite properties was studied using oxidized (oxi‐MWCNTs) and surface modified MWCNTs with low‐molecular weight P3HB3HHx (pol‐MWCNTs), in a ratio from 0.3 to 1.2 wt % for each type of MWCNTs employed. Morphology and conductive properties of the composites indicated a good interaction between pol‐MWCNTs and the polymer matrix. Composites with improved conductivity were obtained with only 0.3 wt % of pol‐MWCNTs added. However, agglomeration and lower conductivity was observed for samples with oxi‐MWCNTs. Cell viability studies carried out with neurospheres showed that samples with 1.2 wt % of pol‐MWCNTs are not cytotoxic and, in addition favors the neurospheres growth on the composite surface. Considering the electrical properties and biological behavior, nanocomposites of P3HB3HHx and pol‐MWCNTs are promising substrates for the regeneration of nerve tissue. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 349–360     

Incorporation of carbon nanotubes into polyethylene by high energy ball milling: Morphology and physical properties

High energy ball milling (HEBM) was utilized, as an innovative process, to incorporate carbon nanotubes (CNTs) into a polyethylene (PE) matrix avoiding: high temperatures, solvents, ultrasonication, chemical modification of carbon nanotubes. Composites with 1, 2, 3, 5, and 10 wt % of carbon nanotubes were prepared. Films were obtained melting the powders in a hot press. Morphology and physical properties (thermal, mechanical, electrical properties) were evaluated. The used processing conditions allowed to obtain a satisfactory level of dispersion of CNTs into the PE matrix with a consequent improvement of the physical properties of the samples. The thermal degradation was significantly delayed already with 1–2% wt of CNTs. The mechanical properties resulted greatly improved for low filler content (up to 3% wt). The electrical measurements showed a percolation threshold in the range 1–3 wt % of CNTs. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 597–606, 2007     

Poly(L-lactide) (PLLA)/multiwalled carbon nanotube (MWCNT) composite: characterization and biocompatibility evaluation

Much effort has been directed at the fabrication of carbon nanotubes (CNTs)/polymer composites and the characterization of their physical properties. Among them, composites comprising CNTs and the biocompatible polymers are of special interest due to their potential for specific biomedical applications. we report the preparation of the MWCNT/poly(L-lactide) composite and the corresponding spectroscopic (Raman) and the microscopic (SEM, TEM) characterization. The electronic transport, thermal properties, and biocompatibility of this composite have also been investigated. The Raman spectroscopic analysis suggests the interaction between PLLA and MWCNT occurs mainly through the hydrophobic C-CH3 functional groups. The DC conductivity of the composite increases as the MWCNT loading is increased. Such behavior can be described by a percolation mechanism in which a percolation threshold at about 14 wt % MWCNT loading is observed with the maximum end conductivity of 0.1 S x cm(-1). The DSC study of the PLLA/MWCNT composite reveals that the MWCNTs in the composite have the effect of inducing crystallization and plasticizing the polymer matrix. The results from the cell culture test suggest that the presence of MWCNT in the composite inhibits the growth of the fibroblast cells.     

Oxidation, deformation, and destruction of carbon nanotubes in aqueous ceric sulfate

A simple wet chemical method involving only ultrasonic processing in dilute ceric sulfate (CS) was used to functionalize carbon nanotubes (CNTs). Unexpectedly, single-walled and multiwalled carbon nanotubes (SWCNTs and MWCNTs) were cut, oxidized, and disintegrated by sonication in 0.1 N CS for 2-5 h. Transmission electron microscopy (TEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), X-ray diffraction spectroscopy (XRD), Raman scattering, and photoacoustic Fourier transform infrared spectroscopy (FTIR) were used to probe wall damage during the chemical processing. Cyclic voltammetry and impedance spectroscopy were used to evaluate the conductivity of the CS-treated CNTs. This one-step process resulted in the destruction of SWCNTs to produce nonconducting amorphous carbon. MWCNTs were oxidized and converted to graphitic materials and amorphous carbon with retained conductivity.     

β成核剂修饰多壁碳纳米管增强聚丙烯纳米复合材料的分散及结晶行为

利用非共价键改性方法,用芳香二羧酸酰胺类的β成核剂(β-NA)改性多壁碳纳米管(MWCNTs),采用溶液法制备了聚丙烯(PP)/β-NA-MWCNTs复合材料.通过广角X射线衍射(WAXD)分析了复合材料的结晶形态,结果表明β-NA-MWCNTs诱导聚丙烯生成大量β晶,同时提高了复合材料的结晶度.含5.0 wt％β-N...     

PET-SWNT nanocomposites through ultrasound assisted dissolution-evaporation

Poly(ethylene terephthalate) (PET) based nanocomposites have been prepared with single walled carbon nanotubes (SWNTs) through an ultrasound assisted dissolution-evaporation method. Differential scanning calorimetry studies showed that SWNTs nucleate crystallization in PET at weight fractions as low as 0.3%, as the nanocomposite melt crystallized during cooling at temperature 24 °C higher than neat PET of identical molecular weight. Isothermal crystallization studies also revealed that SWNTs significantly accelerate the crystallization process. Mechanical properties of the PET-SWNT nanocomposites improved as compared to neat PET indicating the effective reinforcement provided by nanotubes in the polymer matrix. Electrical conductivity measurements on the nanocomposite films showed that SWNTs at concentrations exceeding 1 wt% in the PET matrix result in electrical percolation. Comparison of crystallization, conductivity and transmission electron microscopy studies revealed that ultrasound assisted dissolution-evaporation method enables more effective dispersion of SWNTs in the PET matrix as compared to the melt compounding method.     

Piezoresistive characteristics of single wall carbon nanotube/polyimide nanocomposites

A systematic study of the effect of single wall carbon nanotubes (SWCNTs) on the enhanced piezoresistive sensitivity of polyimide nanocomposites from below to above percolation was accomplished. The maximum piezoresistive stress coefficient (Π) of 1.52 × 10^?3 MPa^?1 was noted at just above the percolation threshold concentration (Φ ～ 0.05 wt %) of SWCNT. This coefficient value exceeds those of metallic piezoresistive materials by two orders of magnitude (4.25 × 10^?5 MPa^?1 for aluminum). The high piezoresistive characteristics appear to originate from a change in the intrinsic resistivity of the composite caused by the variation of the tunneling distance between conducting inclusions (SWCNTs) under compression or tension. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 994–1003, 2009     

The study of carbon nanotubes as conductive additives of cathode in lithium ion batteries

Carbon nanotubes (CNTs), including multi-walled CNTs (MWCNTs) and single-walled CNTs (SWCNTs), are employed as conductive additives in lithium ion batteries. The effects of MWCNTs’ carbon precursors, diameter, and weight fraction on the electrochemical behavior of MWCNTs/LiCoO₂ composite cathode are investigated. Meanwhile, a comparison is made between SWCNTs /LiCoO₂ and MWCNTs/LiCoO₂. Among the three kinds of carbon precursors: CH₄, natural gas, and C₂H₂, MWCNTs prepared from CH₄ are very fit for acting as conductive additives due to their better crystallinity and lower electrical resistance. MWCNTs with smaller diameter favor improving the electrochemical behavior of MWCNTs/LiCoO₂ composite cathode at higher charge/discharge rate owing to their advantage in primary particle number in unit mass. To make full use of LiCoO₂ at higher rate, it is necessary to add at least 5 wt.% of MWCNTs with a diameter 10~30 nm. However, SWCNTs are not expected to be added into LiCoO₂ composite cathode since they tend to form bundles.     

形状记忆聚偏氟乙烯/丙烯酸酯/碳纳米管纳米复合材料的导电及导热性能

利用聚偏氟乙烯（PVDF）微小结晶的物理交联点作用,制备了形状记忆性能优异的聚偏氟乙烯/丙烯酸酯聚合物（PVDF/ACM）共混材料,为提高其导电及导热性能,于其中引入了碳纳米管（CNT）,系统研究了PVDF/ACM/CNT三元体系纳米复合材料的导热及导电性能。 结果表明,碳纳米管在PVDF/ACM体系中分散均匀;在基本保持其形状记忆性能的前提下,碳纳米管的加入使材料导热性能及导电性能有较大程度的提高：质量分数为4%的CNT使材料25 ℃的电阻值降低至5000 Ω/square,导热系数提高至0.157 W/(m·K)。     

Morphology,rheological and crystallization behavior in non-covalently functionalized carbon nanotube reinforced poly(butylene succinate) nanocomposites with low percolation threshold

Multi-walled carbon nanotubes (CNTs) were non-covalently functionalized by surface wrapping of poly(sodium 4-styrenesulfonate) (PSS) with the aid of ultrasound. The functionalized CNTs were incorporated into poly(butylene succinate) (PBS) through solution coagulation to fabricate CNTs filled PBS nanocomposites. The morphologies of the PBS/CNT nanocomposites were studied by scanning electron microscope (SEM) and transmission electron microscope (TEM), and the effect of loading of functionalized CNT on the rheological behavior, electrical conductivity and mechanical properties of the nanocomposites was investigated systemically. SEM observation indicates that functionalized CNTs dispersed in PBS matrix without obvious aggregation and showed good interfacial adhesion with the PBS phase. TEM observation reveals that a CNT network was formed when the loading of CNTs increased from 0.1 to 0.3 wt%. Rheological investigation indicates the formation of a CNT network with a percolation threshold of only 0.3 wt%. Significant improvement in electrical conductivity occurred at CNT loading of 0.3 wt%, with the value of electrical conductivity increasing by six orders of magnitude compared to neat PBS. Differential scanning calorimetry indicates that the melt crystallization temperature of PBS was improved by ∼14 °C with addition of only 0.05 wt% functionalized CNTs. Tensile tests indicate that both the yield strength and Young's modulus of PBS were apparently reinforced by incorporation of functionalized CNTs, while the elongation at break was reduced gradually.     

Influence of organo-clay on electrical and mechanical properties of PP/MWCNT/OC nanocomposites

The electrical, thermal and mechanical properties of nanocomposites, based on polypropylene (PP) filled by multi-walled carbon nanotubes (MWCNTs) and organo-clay (OC), were studied with the purpose of finding out the effect of OC on the microstructure of MWCNTs dispersion and PP/MWCNT/OC composites. It was found that addition of organo-clay nanoparticles improved nanotube dispersion and enhanced electrical properties of PP/MWCNT nanocomposites. Addition of organo-clay (MWCNT/OC ratio was 1/1) reduced the percolation threshold of PP/MWCNT nanocomposites from ?_c = 0.95 vol.% to ?_c = 0.68 vol.% of carbon nanotubes, while the level of conductivity became 2–4 orders of magnitude higher. The DSC and DMA analyses have shown that the influence of organo-clay on the thermal and mechanical properties of material was not significant in composites with both fillers as compared to PP/OC. Such an effect can be caused by stronger interaction of OC with carbon nanotubes than with polymer matrix.     

Fundamental study of crystallization,orientation, and electrical conductivity of electrospun PET/carbon nanotube nanofibers

The morphology, structure, and properties of polyethylene terephthalate (PET)/Carbon Nanotubes (CNT) conductive nanoweb were studied in this article. Nanocomposite nanofibers were obtained through electrospinning of PET solutions in trifluoroacetic acid (TFA)/dichloromethane (DCM) containing different concentrations and types of CNTs. Electrical conductivity measurements on nanofiber mats showed an electrical percolation threshold around 2 wt % multi‐wall carbon nanotubes (MWCNT). The morphological analysis results showed smoother nanofibers with less bead structures development when using a rotating drum collector especially at high concentrations of CNTs. From crystallographic measurements, a higher degree of crystallinity was observed with increasing CNT concentrations above electrical percolation. Spectroscopy results showed that both PET and CNT orientation increased with the level of alignment of the nanofibers when the nanotube concentration was below the electrical percolation threshold; while the orientation factor was reduced for aligned nanofibers with higher content in CNT. Considerable enhancement in mechanical properties, especially tensile modulus, was found in aligned nanofibers; at least six times higher than the modulus of random nanofibers at concentrations below percolation. The effect of alignment on the mechanical properties was less important at higher concentrations of CNTs, above the percolation threshold. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 2052–2064, 2010     

Fabrication of super-macroporous nanocomposites by deposition of carbon nanotubes onto polymer cryogels

Electrically conducting super-macroporous carbon nanotube/polymer cryogel nanocomposites were fabricated by a novel approach based on deposition of carbon nanotubes (CNTs) onto the inner surface of pre-formed cryogels assisted by cryogenic treatment. Stable aqueous dispersions of multi-walled and single-walled carbon nanotubes were firstly obtained by non-covalent modification of pristine nanotubes with either pyrene containing polydimethylacrylamide or poly(ethylene oxide)₂₆-b-poly(propylene oxide)₄₀-b-poly(ethylene oxide)₂₆ copolymers and, then, exploited for the preparation of nanocomposites. The mechanical and electrical properties of nanocomposite materials were measured and compared to similar materials prepared by established method. The novel approach provided super-macroporous nanocomposites with high electrical conductivity (>10^?2 S/m) at much lower nanotube content (0.12 wt.%).     

Effect of dispersion and selective localization of carbon nanotubes on rheology and electrical conductivity of polyamide 6 (PA6), Polypropylene (PP), and PA6/PP nanocomposites

Nanocomposites were prepared by adding 1–3 vol % multiwalled carbon nanotubes (MWCNTs) to polyamide 6 (PA6), polypropylene (PP), and their co‐continuous blends of 60/40 and 50/50 volume compositions. Because of the good interaction and interfacial adhesion to the PA6, nanotubes were disentangled and distributed evenly through nanocomposites containing PA6. In contrast, lack of active interactions between the matrix and the CNTs resulted in poor tube dispersion in PP. These observations were then verified by studying the rheology and electrical conductivity of their respective nanocomposites. Absence of percolated CNT clusters and possible wrapping of the tubes by PA6 resulted in low electrical conductivity of PA6/CNT nanocomposites. On the other hand, despite the weak dispersion of the tubes, electrical conductivities of PP/CNT nanocomposites were much higher than all other counterparts. This could be the result of good three‐dimensional distribution of the agglomerated bundles and secondary aggregation of tubes in PP. Adding CNTs to blends of PA6/PP (60/40 and 50/50) resulted in almost full localization of carbon nanotubes in PA6, leading to their higher effective concentration. At the same CNT loadings, the blend nanocomposites had three to seven orders of magnitude higher electrical conductivity than pure PA6. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 368–378