Elongational viscosity by fiber spinning

Isothermal melt, fiber-spinning was recently analyzed by means of a nonlinear, integral, constitutive equation that incorporates shear history effects, spectrum of relaxation times, shear-thinning, and extension thinning or thickening when either the drawing force or the draw ratio is specified. The predictions agreed with experimental data on spinning of polystyrene, low-density polyethylene, and polypropylene melts. The predicted apparent elongational viscosity along the threadline (which, as shown in this work, must be identical to that measured experimentally by fiber spinning type of elongational rheometers) is compared with the true elongational viscosity predicted by the same constitutive equation under well-defined experimental conditions of constant extension rate, independent of any strain history. It is concluded that the apparent elongational viscosity, as measured by fiber-spinning, approaches the true elongational viscosity at low Weissenberg numbers (defined as the product of the liquid's relaxation time multiplied by the extension rate). At moderate Weissenberg numbers, the two viscosities may differ by an order of magnitude and their difference grows even larger at high Weissenberg numbers.     

Nonlinear viscoelasticity of polymer melts in different types of flow

The nonlinear viscoelastic properties of a fairly large class of polymeric fluids can be described with the factorable single integral constitutive equation. For this class of fluids, a connection between the rheological behaviour in different flow geometries can be defined if the strain tensor (or the damping function) is expressed as a function of the invariants of a tensor which describes the macroscopic strain, such as the Finger tensor. A number of these expressions, proposed in the literature, are tested on the basis of the measuring data for a low-density polyethylene melt. In the factorable BKZ constitutive equation the strain-energy function must be expressed as a function of the invariants of the Finger tensor. The paper demonstrates that the strain-energy function can be calculated from the simple shear and simple elongation strain measures, if it is assumed to be of the shape proposed by Valanis and Landel. The measuring data for the LDPE melt indicate that the Valanis-Landel hypothesis concerning the shape of the strainenergy function is probably not valid for polymer melts.     

Quantitative evaluation of extrudate swell from viscoelastic properties of polystyrene

A theory of extrudate swell for short, intermediate or long dies is presented. In our experiment, we consider that the swelling phenomenon is mainly due to the recoverable elongational strain induced by the converging flow at the die entrance, as well as by recoverable shear strain originating within the die. From these concepts, an equation has been derived for the quantitative prediction of extrudate swell from the elastic material properties such as the entrance pressure drop, the relaxation modulus and the recoverable shear strain. Excellent agreement is found between predicted and measured values of extrudate swell obtained on commercial polystyrene melt, using capillaries of length-to-diameter ratios ranging from 1 to 20 and in a wide range of shear rates.     

The effect of molecular weight distribution on the elongational properties of linear polymers

The elongational properties of a series of six polypropylene and two polystyrene samples have been studied at constant rate of strain. A Wagner-type constitutive equation has been used to fit the experimental data, and the shape of the damping function has been correlated with the polydispersity index of the samples. As the memory function or relaxation function of linear viscoelasticity may be derived from the molecular-weight distribution using either molecular or phenomenological models, it is therefore possible to calculate the stress growth function of a linear polymer in elongation from its molecular-weight distribution.     

Some extended Giesekus-type theorems for non-Newtonian flows

Giesekus discovered in 1963 that the creeping second-order velocity field in the three-dimensional case is sometimes the same as the Newtonian velocity field. The paper reviews some extensions of this idea especially for plane and parallel flows. Some consideration is given to the case where the viscosity and normal stress coefficients vary with shear rate. An application of the results is made to the pressure-hole problem and it is shown that the well-known Higashitani-Pritchard formula can be derived.This paper is dedicated to Professor Hanswalter Giesekus on the occasion of his retirement as Editor of Rheologica Acta.     

Rheological properties of dilute polymer solutions: An extended thermodynamic approach

It is shown that extended irreversible thermodynamics can be used to account for the shear rate and frequency dependences of several material functions like shear viscosity, first and second normal stress coefficients, dynamic viscosity and storage modulus. Comparison with experimental data on steady shearing and small oscillatory shearing flows is performed. A good agreement between the model and experiment is reached in a wide scale of variation of the shear rate and the frequency of oscillations. The relation between the present model which includes quadratic terms in the pressure tensor and the Giesekus model is also examined.     

Estimates of apparent elongational viscosity using the fibre spinning and “pure” methods

A comparison is made between elongational properties predicted by the FENE-P dumbbell rheological equation of state for fibre spinning and true values obtained from pure elongation. True values are found by using a constant elongation rate in the model and calculating the steady state values of the stresses. Two new averaging procedures are suggested for extracting elongational properties from fibre spinning experiments. It is suggested that a variety of flow conditions be used and care be taken when determining these properties. The rheological model is found to predict adequately shear and elongational flow properties of the polyacrylamide-type of Boger or ideal elastic fluid.     

Elongational rheology of polyethylene melts — temporary network constitutive laws

The uniaxial elongational properties of various polyethylenes have been evaluated using an elongational rheometer and a melt-strength apparatus. It is possible to derive the data obtained in elongation from the distribution of relaxation times obtained from oscillatory shearing measurements (linear viscoelasticity), using a Wagner constitutive equation. The effects of the molecular parameters of the samples have been studied, in particular the effect of polydispersity on the shape of the damping function.     

Measurement of the shear viscosity using a newly developed GRLDA-viscometer

A two-point laser-Doppler anemometer is used to determine velocity gradients. Measuring additionally the pressure drop in channel flow allows one to use this instrument as a viscometer. This is demonstrated by measuring two polymer solutions as well as water. Besides the velocity gradient, the system also furnishes the velocity as well as velocity fluctuations. For surfactant solutions the sudden increase in these fluctuations go hand-in-hand with the sudden shear thickening reported. This behavior thus seems to be caused by a change in type of flow field (structural turbulence) rather than a change in the rheology of the surfactant solutions.This paper is dedicated to Professor Hanswalter Giesekus on the occasion of his retirement as Editor of Rheologica Acta.     

液晶高分子-各向异性流体挤出拉伸分岔研究

应用共转导数型本构方程研究了液晶高分子纺丝挤出过程的拉伸黏度,应用计算机符号运算软件 Maple得出解析表达式,拉伸黏度与拉伸率之间关系(随剪切速率变化)表明存在分岔现象,得出拉伸黏度显著高于相应的剪切黏度,解释了液晶高分子熔体挤出时不发生挤出胀大的物理机制．     

The peculiar rheo-optical behavior of bisphenol A-polycarbonate and polymethylmethacrylate

The rheological and stress-optical behavior of the melts of several grades ob bisphenol-A-polycarbonate (PC) and polymethylmethacrylate (PMMA) is investigated. Pertinent flow birefringence measurements are carried out in a remodelled cone-plate apparatus [1]. The shear stress in the polymer melt is calculated from the dynamic moduli, which are determined separately. It is shown that the linear stress optical rule is obeyed. In this way, the stress-optical coefficient C of the melt can be determined. The low-Mw polycarbonates all behave as Maxwellian fluids. The main stress direction does not deviate significantly from 45°. In the temperature range from 160° to 260°C the stress-optical coefficients of the different grades lie between 3 and 4×10^–9 Pa^–1 and show a weak temperature dependence. The stress-optical coefficient of PMMA is about a factor of 100 lower and shows a peculiar temperature-dependence, changing its sign at 144°C. The results are discussed in terms of the anisotropy of the polarizability of the polymer chain.     

A “zero-parameter” constitutive relation for simple shear viscoelasticity

Based on the Cox-Merz rule and Eyring's expression for the nonlinear shear viscosity, a Wagner-type constitutive relation with no nontrivial adjustable parameters is proposed for simple shear viscoelasticity. The predictions for a number of non-steady shear flows are worked out analytically. It is shown that most features of shear viscoelasticity are reproduced by the model.     

Taylor-Couette stability analysis for a Doi-Edwards fluid

The stability of Taylor-Couette flow of entangled polymeric solutions to small axisymmetric stationary disturbances is analyzed using the Doi-Edwards constitutive equation in the small gap limit. A previous analysis of Karlsson, Sokolov, and Tanner for the general K-BKZ equation, of which the Doi-Edwards equation is a special case, reduces the problem to one of numerically evaluating seven viscoelastic functions of the shear rate in the gap. Of these seven, only three — two of which are related to the second normal stress difference, and one of them to shear thinning — significantly affect the flow stability. The negative second normal stress difference of the Doi-Edwards fluid stabilizes the flow at low values of the Weissenberg number ₁ , while shear thinning produces strong destabilization at moderate Weissenberg number. Here ₁ is the longest relaxation time. Non-monotonic effects of viscoelasticity on Taylor-Couette stability analogous to those predicted here have been observed in experiments of Giesekus. The extreme shear thinning of the Doi-Edwards fluid is also predicted to produce a large growth in the height of the Taylor cells, a phenomenon that has been seen experimentally by Beavers and Joseph.     

Finite rise time step strain modeling of nearly monodisperse polymer melts and solutions

The step shear strain experiment is one of the fundamental transient tests used to characterize the rheology of viscoelastic polymer melts and solutions. Many melts and solutions exhibit homogeneous deformation and stress relaxation; in these cases the transient dynamics can be modeled by completely ignoring momentum effects and imposing singular kinematics. Recently, however, it has been observed that there are certain classes of nearly monodisperse melts and solutions that exhibit anomalous nonhomogeneous deformation and stress relaxation (Morrison and Larson (1990), Larson, Khan, and Raju (1988), Vrentas and Graessley (1982), and Osaki and Kurata (1980)). We demonstrate that, for these classes, a finite rise time must be incorporated, some source of inhomogeneity must be present, and a small amount of added Newtonian viscosity is necessary. We examine five nonlinear and quasilinear models; the Johnson-Segalman, Phan Thien Tanner, Giesekus, White-Metzner, and Larson models. We determine which mathematical features of the models are necessary and/or sufficient to describe the observed experimental behavior.     

The BKZ as an alternative to the Wagner model for fitting shear and elongational flow data of an LDPE melt

For the low density polyethylene Melt I, which is the melt for which the most complete set of shear and elongational data exists, the semi-empirical single integral Wagner model gives an excellent data-fit, but suffers the drawback of having no entropic constitutive equation, that is a relationship between strain history and elastic free energy from which viscous heating and cohesive failure can be predicted. We show here that the BKZ model, which does possess an entropic constitutive equation, gives as good a fit as does the Wagner model to both the shear and elongational data.     

Consistency tests for start-up and cessation deformations of viscoelastic fluids

The time-dependent shear stress and first normal stress difference were measured for a polystyrene solution for start-up and cessation-flow experiments over a relatively wide range of shear rate. Consistency tests for the K-BKZ model were applied to the data, and it was concluded that the K-BKZ equation generally does not satisfactorily describe the start-up and cessation data. Modified consistency tests were developed using a strain-coupling constitutive equation, and the evidence suggests that most of the differences between the predictions of the K-BKZ theory and experiment can be explained by including a strain-coupling effect in the rheological constitutive equation.     

Elastic recovery and polymer-polymer interactions

i) Elastic recovery in polymeric liquids is a cooperative phenomenon in the sense that individual polymer molecules undergoing retraction must interact with one another in order to generate recovery. Stress generated by polymer molecules under an externally imposed flow field may or may not be a cooperative phenomenon. We suggest that the ability to describe the large elastic recovery exhibited by many polymeric liquids furnishes a crucial test of the validity of methods used to model the interaction of a given polymer molecule with its neighbors. Temporary-junction network models appear to be capable of explaining observed recoveries. Elastic recovery cannot be explained by single-molecule-in-a-mean-field theories which involve no calculation of the effect of the single molecule on the mean field. ii) A Gaussian network theory equation for the change of volume with elongation for a cross-linked elastomer is generalized in order to allow the bulk compliance to depend on elongation. iii) It is proved that two classes of flow history, namely shear-free and shear, are constitutively independent in the sense that, for a given viscoelastic liquid of unknown constitutive equation, the behavior in one class cannot be predicted from rheological measurements (however extensive) made solely in the other class.Dedicated to Prof. Dr. J. Meissner on the occasion of his 60th birthday.     

Numerical simulation of delayed die swell

In a recent paper, Joseph et al. showed that, for a number of viscoelastic fluids, one can observe the phenomenon of delayed die swell beyond a critical extrusion velocity, or beyond a critical value of the viscoelastic Mach number. Giesekus had also observed that delayed die swell is a critical phenomenon.In the present paper, we find a set of material and flow parameters under which it is possible to simulate delayed die swell. For the viscoelastic flow calculation, we use the finite element algorithm with sub-elements for the stresses and streamline upwinding in the discretized constitutive equations. For the free surface, we use an implicit technique which allows us to implement Newton's method for solving the non-linear system of equations. The fluid is Oldroyd-B which, in the present problem, is a singular perturbation of the Maxwell fluid. The results show very little sensitivity to the size of the retardation time. We also show delayed die swell for a Giesekus fluid.This paper is dedicated to Professor Hanswalter Giesekus on the occasion of his retirement as Editor of Rheologica Acta.