Emulsifier-free emulsion polymerization of tetrafluoroethylene by radiation. I. Effects of reaction conditions on the polymerization rate and polymer molecular weight

The radiation-induced emulsifier-free emulsion polymerization of tetrafluoroethylene was carried out at an initial pressure of 2–25 kg/cm², temperature of 30–110°C, and under a dose rate of 0.57 × 10⁴?3.0 × 10⁴ rad/hr. The rate of polymerization was shown to be proportional to 1.0 and 1.3 powers of the dose rate and initial pressure, respectively, and is maximal at about 70°C. The molecular weight of polytetrafluoroethylene (PTFE) lies in the range of 10⁵?10⁶, increases with reaction time in the early stage of polymerization, and is maximal at 70°C but is almost independent of the dose rate. An interesting discovery is that PTFE, a hydrophobic polymer, forms as a stable latex in the absence of emulsifier. When PTFE latex coagulates during polymerization under certain conditions, the polymerization rate decreases, probably because polymerization proceeds mainly on the polymer particle surface. The observed rate acceleration and successive increase in polymer molecular weight may be due to slow termination of propagating radicals in the rigid PTFE particles.     

Radiation-induced ionic polymerization of isobutyl vinyl ether in bulk

The radiation-induced ionic polymerization of isobutyl vinyl ether was investigated under conditions where the monomer was dried with molecular sieves. The investigation covered the temperature range from ?16°C to 90°C, and the dose-rate range from 10¹⁵ to 10²⁰ eV/g-sec, using both γ-rays and electrons. A very high overall activation energy of 15.9 kcal/mole was found for the process below 30°C. Above 30°C, however, the value of the overall activation energy dropped to 4.9 kcal/mole, a phenomenon which is ascribed to the solvation of the propagating carbonium ion below 30°C. The dose-rate dependence of the rate of polymerization was found to be 0.58 over the entire dose-rate range investigated. The molecular weight of the polymer was found to be far less sensitive to trace amounts of water than the rate of polymerization. The molecular weight of the polymer depended strongly on the irradiation temperature, reaching a maximum value of about 120,000 at 35°C. It is shown that at temperatures above 20°C regenerative chain transfer processes play an important role in determining the molecular weight of the polymer.     

The Effect of Active Carbon on the Kinetics of Polymerization of Methyl Methacrylate

Rates of 2–2¹?azobisisobutyronitrile initiated polymerization of methyl methacrylate in benzene were determined at 77.2, 65.0, and 50.0°C. The variation of molecular weight of the polymer with temperature and conversion was also studied. At a fixed conversion of 2.0%, the molecular weight decreased from 2.05 × 10⁵ at 50°C to 1.4 × 10⁵ at 77.2°C. The ratio of the propagation rate coefficient to the square root of the termination rate coefficient was found to be 0.61, 0.397, and 0.374 at 77.2, 65.0, and 50.0°C, respectively, with an uncertainty of ±0.5°C in temperature. The effect of active carbon on the rates of polymerization at 77.2°C was measured. Rates of polymerization decreased in the presence of active carbon. For example, the initial rate of polymerization decreased from 7.8 × 10^?4 mole/(liter min) to 4.6 × 10^?4 mole/(liter min) when the carbon concentration was varied from 0 to 9.65 g/liter. The molecular weight of the polymer increased from an average of 1.4 × 10⁵ in the absence of carbon to 1.5 × 10⁵ when carbon was present.     

Polymerization of N-Vinylcaprolactam and Characterization of Poly(N-Vinylcaprolactam)

Poly(N-vinylcaprolactam), PNVCL, is a nonionic, nontoxic, water soluble, thermally sensitive and biocompatible polymer. It contains hydrophilic carboxylic and amide groups with hydrophobic carbon-carbon backbone suitable for biomedical applications. In this study, N-vinylcaprolactam was polymerized by free radical polymerization at 50, 60 and 70°C. The synthesized polymers were white powder, soluble in water and common organic solvents. The percent conversion vs. time plot is almost linear up to about 60% conversion without induction period. The activation energy of polymerization was calculated as 108.4 kJ/mol from the Arrhenius plot. FTIR and NMR results showed that polymerization takes place by opening of carbon-carbon double bond without any change in the caprolactam ring. Polymer was characterized by FTIR, ¹H-NMR and ¹³C -NMR, DSC, TGA and XRD techniques. The DSC thermogram of monomer has shown a melting point at 37.3°C. The polymer has T_g value at 1.8°C and softening temperature at 68.8°C. It was determined from the X-Ray powder pattern that the polymerization proceed in the b-crystallographic axis direction.     

Polymers from 1,2-Disubstituted Ethylenic Monomers. IX. Radical High Polymerization of Methyl-tert-butyl Fumarate

Methyl-tert-butyl fumarate (MtBF) was found to homopolymerize in bulk in the presence of 2,2′-azobisisobutyronitrile (AIBN) at 50–80°C to give a high molecular weight polymer. From IR, ¹H-NMR and ¹³C-NMR spectra, this polymer was assumed to consist of alternating methoxycarbonylmethylene and tert-butoxycarbonylmethylene units, indicating that it was produced from MtBF through an ordinary vinylene polymerization mechanism. Consideration of a molecular model suggested that this polymer had a less flexible rodlike structure with the diameter of about 13.5 Å. The thermal properties of this polymer were also evaluated. Moreover, the bulk polymerization of MtBF initiated by AIBN was investigated kinetically at 60°C. The overall activation energy for this polymerization was determined to be 83.5 kJ/mol. The reaction orders with respect to the monomer and initiator concentrations were obtained as 2.0 and 0.33, respectively.     

Synthesis and Characterization of Poly(allyl methacrylate) Obtained by Free Radical Initiator

Allyl methacrylate was polymerized in CCl₄ solution by α,α′‐azoisobutyronitrile at 50, 60, and 70°C. The kinetic curves were auto‐accelarated types at 60 and 70°C, but almost linear at 50°C. Arrhenius activation energy was 77.5 kJ/mol. The polymer was insoluble in common organic solvents. It was characterized by FT‐IR, NMR, DSC, TGA and XPS methods. About 98–99% of allyl side groups were remained as pendant even after completion of the polymerization. The spectroscopic and thermal results showed that polymerization is not a cyclopolymerization type, but may have end group cyclization. The high molecular weight is the main cause of a polymer being insoluble even in the early stage of the polymerization. Molecular weight of 1.1×10⁶ for a soluble polymer fraction was measured by light scattering method. The Tg of polymer was 94°C, and after curing at 150–200°C, increased to 211°C. The thermal pyrolysis of polymer at about 350°C gave an anhydride by linkage type degradation, and side group cyclization. The XPS analysis showed the presence of radical fragments of AIBN (initiator) and CCl₄ (solvent) associated with oligomers.     

Polymerization of o‐quinodimethanes. IV. Radical polymerization of 1‐cyano‐o‐quinodimethane in the presence of TEMPO

The radical polymerization behavior of 1‐cyano‐o‐quinodimethane generated by thermal isomerization of 1‐cyanobenzocyclobutene in the presence of 2,2,6,6‐tetramethylpiperidine‐N‐oxide (TEMPO) and the block copolymerization of the obtained polymer with styrene are described. The radical polymerization of 1‐cyanobenzocyclobutene was carried out in a sealed tube at temperatures ranging from 100 to 150 °C for 24 h in the presence of di‐tert‐butyl peroxide (DTBP) as a radical initiator and two equivalents of TEMPO as a trapping agent of the propagation end radical to obtain hexane‐insoluble polymer above 130 °C. Polymerization at 150 °C with 5 mol % of DTBP in the presence of TEMPO resulted in the polymer having a number‐average molecular weight (M_n ) of 2900 in 63% yield. The structure of the obtained polymer was confirmed as the ring‐opened polymer having a TEMPO unit at the terminal end by ¹H NMR, ¹³C NMR, and IR analyses. Then, block copolymerization of the obtained polymer with styrene was carried out at 140 °C for 72 h to give the corresponding block copolymer in 82% yield, in which the unimodal GPC curve was shifted to a higher molecular weight region. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3434–3439, 2000     

Radiation-induced homogeneous polymerization of ethylene in cyclohexane

The radiation-induced polymerization of ethylene in cyclohexane was carried out in a reactor of 100 ml capacity under a range of temperature of 25–150°C, dose rate of 4.1 × 10⁴–2.9 × 10⁵ rad/hr, pressure of 200 kg/cm², and amount of cyclohexane of 20–90 ml. The polymerization was found to proceed at a steady state from the beginning. The polymerization rate is maximum at ca. 50 ml of cyclohexane. The dose rate exponent of the polymerization rate was 0.6 at every temperature from 25 to 150°C. The polymer molecular weight is in the range of 10³–10⁴, independent of dose rate, and decreases with increasing amount of cyclohexane. The molecular weight distribution is unimodal and narrow. Kinetic analysis of these results indicates that the polymerization proceeds via a simple scheme of homogeneous polymerization and the polymer molecular weight was determined by the chain transfer reaction which takes place mostly with cyclohexane. The unimodal and narrow molecular weight distribution is also consistent with the homogeneous polymerization scheme.     

Radical polymerization and copolymerization of methyl α-(2-carbomethoxyethyl)acrylate,a dimer of methyl acrylate,as a polymerizable α-substituted acrylate

Polymerization and copolymerization of methyl α-(2-carbomethoxyethyl)acrylate (MMEA), which is known as a dimer of methyl acrylate, were studied in relation to steric hindrance-assisted polymerization. The propagating polymer radical from MMEA was detected as a five-line spectrum and quantified by ESR spectroscopy during the bulk polymerization at 40–80°C. The absolute rate constants of propagation and termination (κ_p and κ_t) for MMEA at 60°C (κ_p = 19 L/mol s and κ_t = 5.1 × 10⁵ L/mol s) were evaluated using the concentration of the propagating radical at the steady state. The balance of the propagation and termination rates allows polymer formation from MMEA. The polymerization rate of MMEA at 60°C was less than that of MMA by a factor of about 4 at a constant monomer concentration. Although no influence of ceiling temperature was observed at a temperature ranging from 40 to 70°C, addition-fragmentation in competition with propagation reduced the molecular weight of the polymer. The content of the unsaturated end group was estimated to be 0.1% at 60°C to the total amount of the monomer units consisting of the main chain. MMEA exhibited reactivities almost similar to those of MMA toward polymer radicals. It is concluded that MMEA is one of the polymerizable acrylates bearing a substituted alkyl group as an α-substituent. Characterization of poly(MMEA) was also carried out. © 1996 John Wiley & Sons, Inc.     

Stereoregulation in the polymerization of methyl α-ethylacrylate by n-BuLi in toluene

The polymerization of methyl α-ethylacrylate was carried out in toluene by n-BuLi at various temperatures. The yield of the polymer decreased with increase in the polymerization temperature and at 30°C and above no polymer was obtained, indicating that the ceiling temperature of this monomer lay between 0 and 30°C. The isotacticity increased with an increase in the polymerization temperature and at 0°C a highly isotactic polymer was obtained. The fractionation of the polymer obtained at ?78°C showed that the polymer was a mixture of isotactic and syndiotactic ones. Upon the addition of a small amount of methanol or water in the polymerization mixture the isotacticity of the polymer increased while the yield decreased. Syndiotactic polymer was obtained in the polymerization by n-BuLi in tetrahydrofuran as well as by diisobutyl aluminum diphenylamide in toluene.     

Radical polymerization of methyl methacrylate in the presence of stereoregular poly(methyl methacrylate). V. Kinetics of initial template polymerization

The influence of stereoregular poly(methyl methacrylate) (PMMA) as a polymer matrix on the initial rate of radical polymerization of methyl methacrylate (MMA) has been measured between ?11 and +60°C using a dilatometric technique. Under proper conditions an increase in the relative initial rate of template polymerization with respect to a blank polymerization was observed. Viscometric studies showed that the observed effect could be related to the extent of complex formation between the polymer matrix and the growing chain radical. The initial rate was dependent on tacticity and molecular weight of the matrix polymer, solvent type and polymerization temperature. The accelerating effect was most pronounced (a fivefold increase in rate) at the lowest polymerization temperature with the highest molecular weight isotactic PMMA as a matrix in a solvent like dimethylformamide (DMF), which is known to be a good medium for complex formation between isotactic and syndiotactic PMMA. The acceleration of the polymerization below 25°C appeared to be accompanied by a large decrease in the overall energy and entropy of activation. It is suggested that the observed template effects are mainly due to the stereoselection in the propagation step (lower activation entropy Δ S_p^?) and the hindrance of segmental diffusion in the termination step (higher activation energy Δ E_t^?) of complexed growing chain radicals.     

Poly(carbon suboxide): A photosensitive paramagnetic ladder polymer

Carbon suboxide was found to give, on photo- and thermal-polymerization, a photosensitive paramagnetic polymer. Studies of the kinetics of the ESR signal growth accompanying the polymerization process complement documented results obtained from monitoring the rate of polymer production and monomer disappearance. The spin concentration of the polymer increases with higher reaction temperature, reaching 2 × 10¹⁹ spin/g at a polymerization temperature of 105°C. The paramagnetism of poly(carbon suboxide) follows the Curie—Weiss law. Relaxation behavior at room temperature and g values for the spin systems have been obtained. The 105°C polymer shows a Weiss constant equal to 17°K and an extremely narrow ESR line width, ca. 10 mG, at 5°K. The ¹³C coupling constant from the selectively labeled polymer indicates π-electron delocalization over the ladder polymer. The polymer paramagnetism can be further reversibly enhanced by visible light irradiation. The steady-state concentration of the photo-ESR signal is proportional to the square root of incident light intensity, with a quantum yield at room temperature for charge accumulation equal to 5% at an incident light level of 10¹⁵ photons/sec-cm². Fluorescence and excitation spectra of the soluble fraction of poly(carbon suboxide) are presented together with the quantum yield. The polymer has also been found to be an effective photopolymerization initiator at wavelengths longer than 340 nm.     

Anomalous solubility of polyacrylamide prepared by dispersion (precipitation) polymerization in aqueous tert‐butyl alcohol

Polyacrylamide prepared by dispersion (precipitation) polymerization in an aqueous t‐butyl alcohol (TBA) medium is only partially soluble when the TBA concentrations in the polymerization media are in the range 82 vol % < TBA < 95 vol %. Independent experiments with a soluble (linear) sample of polyacrylamide show that the polymer swells sufficiently in the aforementioned media to lower the glass‐transition temperature of the polymer below the polymerization temperature (50 °C). The anomalous solubility has been attributed to the crosslinking of polymer chains that occurs during the solid‐phase polymerization of acrylamide in the swollen polymer particles. It is postulated that some of the radical centers shift from the chain end to the chain backbone during solid‐phase polymerization by chain transfer to neighboring polymer molecules, and when pairs of such radicals come into close vicinity, crosslinking occurs. However, dispersion (precipitation) polymerization in other media such as aqueous methanol and aqueous acetone yields polymers that are soluble. This result has been attributed to the fact that the polymer radical undergoes a chain‐transfer reaction with these solvents at a much faster rate than with TBA, which overcomes the effect of the polymer‐transfer reaction. Even the addition of as little as 5% methanol to a TBA–water mixture (TBA:water = 85:10) gives rise to a soluble polymer. The chain‐transfer constants for acetone, methanol, and TBA have been determined to be 9.0 × 10^?6, 6.9 × 10^?6, and 1.48 × 10^?6, respectively, at 50 °C. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3434–3442, 2001     

Initial steps of thermal degradation of PVC prepared at various temperatures

PVC samples were obtained by bulk polymerization initiated with AIBN and ultraviolet irradiation at 40, 25, 0, ?30, and ?50°C. They were characterized by ¹³C NMR measurements, infrared spectroscopy, GPC in hexamethylphosphoramide and B.E.T. surface area measurements. Their thermal degradation was studied between 110 and 185°C by using continuous titration of HCl evolved through a conductimetric cell. The ultraviolet spectra were recorded at various steps of the degradation. At high degradation temperatures, the more syndiotactic the polymer, the longer the polyene average sequences are. The amount of HCl evolved is minimum for a polymerization temperature of 0 or 25°C, depending on the degradation temperature and on the morphology of the polymer. The results are discussed in terms of chemical factors (tacticity distribution, molecular weight) as well as of physical factors (morphology, interval viscosity).     

Polymerization of 2,5-dimethyl-3,4-dihydro-2H-pyran-2-carboxyaldehyde (methacrolein dimer). Part II

2,5-Dimethyl-3,4-dihydro-2H-pyran-2-carboxyaldehyde (methacrolein dimer) gave a polymer consisting of only recurring bicyclic structure of 1,4-dimethyl-6,8-dioxa-bicyclo-[3,2,1] octane with the use of Lewis acid and protonic acid as catalyst at room temperature. On the other hand, the polymer obtained by using BF₃·(C₂H₅)₂O under ?78°C. was found to have the structures produced by the aldehyde group polymerization as well as the bicyclic ones. The polymer obtained at ?40°C. had a low decomposition temperature (164°C.) owing to the presence of polyacetal group, whereas the fully saturated bicyclic polymer had a considerably high one (346°C.). The main factors affecting the polymerization were polymerization temperature and catalyst. Lowering temperature increased the polymerization of the aldehyde group. Anionic catalysts and weak cationic catalyst such as Al(C₂H₅)₃? H₂O, which were active catalysts for acrolein dimer, did not initiate the polymerization of methacrolein dimer. The fact that the relative viscosity of the polymer increased with polymerization time shows the polymerization of this monomer is a successive reaction.     

Polymerization of α-amino acid N-carboxy anhydrides. III. Mechanism of polymerization of L- and DL-alanine NCA in acetonitrile

The polymerization of L - and DL -alanine NCA initiated with n-butylamine was carried out in acetonitrile which is a nonsolvent for polypeptide. The initiation reaction was completed within 60 min.; there was about 10% of conversion of monomer. The number-average degree of polymerization of the polymer obtained increased with the reaction period, and it was found to agree with value of W/I, where W is the weight of the monomer consumed by the polymerization and I is the weight of the initiator used. The initiation reaction of the polymerization was concluded as an attack of n-butylamine on the C₅ carbonyl carbon of NCA. The initiation, was followed by a propagation reaction, in which there was attack by an amino endgroup of the polymer on the C₅ carbonyl carbon of NCA. The rate of polymerization was observed by measuring the CO₂ evolved, and the activation energy was estimated as follows: 6.66 kcal./mole above 30°C. and 1.83 kcal./mole below 30°C. for L -alanine NCA; 15.43 kcal./mole above 30°C., 2.77 kcal./mole below 30°C. for DL -alanine NCA. The activation entropy was about ?43 cal./mole-°K. above 30°C. and ?59 cal./mole-°K. below 30°C. for L -alanine NCA; it was about ?14 cal./mole-°K. above 30°C. and ?56 cal./mole-°K. below 30°C. for DL -alanine NCA. From the polymerization parameters, x-ray diffraction diagrams, infrared spectra, and solubility in water of the polymer, the poly-DL -alanine obtained here at a low temperature was assumed to have a block copolymer structure rather than being a random copolymer of D - and L -alanine.     

Ferric oxide-catalyzed polymerization of methyl methacrylate

The polymerization of methyl methacrylate was carried out in water at various concentrations of sodium bisulfite, ferric oxide, and methyl methacrylate at 30, 40, and 50°C. The effect of ferric oxide on the rate of polymerization was studied at 50°C. Rates of polymerization increased in the presence of ferric oxide. For example, the rate of polymerization increased from 3.4 × 10^?5 mole/l.-sec to 11.8 × 10^?5 mole/l.-sec when the ferric oxide concentration was varied from 0 to 15 g/l. water. The molecular weight of the polymer decreased from an average of 1.4 × 10⁶ in the absence of ferric oxide to 2.8 × 10⁵ when the ferric oxide was present. The variation of molecular weight of the polymers with temperature and conversion was studied. At a fixed conversion of 80%, the average molecular weight decreased from 3.4 × 10⁵ at 30°C to 2.2 × 10⁵ at 50°C. The average molecular weight was also found to increase with increasing monomer and initiator concentrations. It increased from 8.1 × 10⁴ to 5.3 × 10⁵ and from 3.4 × 10⁵ to 8.9 × 10⁵ as the initiator and monomer concentrations increased from 0.01 to 0.05 mole/l. and from 0.235 to 0.705 mole/l., respectively. The apparent energy of activation for the polymerization was found to be 15.6 and 9.7 kcal/mole in absence and in presence of ferric oxide, respectively.     

Long branching in poly(vinyl acetate) and poly(vinyl alcohol). II. Polymerization of vinyl acetate in the presence of crosslinked poly(vinyl alcohol)

It is a common view that poly(vinyl acetate) has many branches at the acetyl side group, but that the corresponding poly(vinyl alcohol) has little branching. In order to study the branching in poly(vinyl acetate) and poly(vinyl alcohol) which is formed by chain transfer to polymer, the polymerization of ¹⁴C-labeled vinyl acetate in the presence of crosslinked poly(vinyl acetate), which was able to be decrosslinked to give soluble polymers, was investigated at 60°C and 0°C. This system made it possible to separate as well as to distinguish the graft polymer from the newly polymerized homopolymer. Furthermore, the degree of grafting onto the acetoxymethyl group and onto the main chain were estimated. It became clear that, in the polymerization of vinyl acetate, chain transfer to the polymer main chain takes place about 2.4 times as frequently at 60°C as that to the acetoxy group and about 4.8 times as frequently at 0°C.     

Synthesis and kinetic analysis of DPE controlled radical polymerization of MMA

The 1,1‐diphenylethene (DPE) controlled radical polymerization of methyl methacrylate was performed at 80 °C by using AIBN as an initiator and DPE as a control agent. It was found that the molecular weight of polymer remained constant with monomer conversion throughout the polymerization regardless of the amounts of DPE and initiator in formulation. To understand the result of constant molecular weight of living polymers in DPE controlled radical polymerization, a living kinetic model was established in this research to evaluate all the rate constants involved in the DPE mechanism. The rate constant k₂, corresponding to the reactivation reaction of the DPE capped dormant chains, was found to be very small at 80 °C (1 × 10^?5 s^?1), that accounted for the result of constant molecular weight of polymers throughout the polymerization, analogous to a traditional free radical polymerization system that polymer chains were terminated by chain transfer. The polydispersity index (PDI) of living polymers was well controlled <1.5. The low PDI of obtained living polymers was due to the fact that the rate of growing chains capped by DPE was comparable with the rate of propagation. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2009     

Preparation of functional polymers by living anionic polymerization: Polymerization of allyl methacrylate

The anionic polymerization of allyl methacrylate was carried out in tetrahydrofuran, both in the presence and in the absence of LiCl, with a variety of initiators, at various temperatures. It was found that (1,1-diphenylhexyl)lithium and the living oligomers of methyl methacrylate and tert-butyl methacrylate are suitable initiators for the anionic polymerization of this monomer. The temperature should be below −30°C, even in the presence of LiCl, for the living polymerization to occur. When the polymerization proceeded at −60°C, in the presence of LiCl, with (1,1-diphenylhexyl)-lithium as initiator, the number-average molecular weight of the polymer was directly proportional to the monomer conversion and monodisperse poly(allyl methacrylate)s with high molecular weights were obtained. ¹H-NMR and FT-IR indicated that the α CC double bond of the monomer was selectively polymerized and that the allyl group remained unreacted. The prepared poly(allyl methacrylate) is a functional polymer since it contains a reactive CC double bond on each repeating unit. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2901–2906, 1997