Superactive and stereospecific catalysts. IV. Influence of structure of esters on MgCl2 supported olefin polymerization catalysts

CH-type catalysts were prepared by reacting MgCl₂ · ROH, where ROH is 2-ethyl hexanol (EH), (R)-2-octanol (R-20), and (S)-2-octanol (S-20), with TiCl₄ in the presence of di-i-butyl phthalate (BP), di-i-butyl terephthalate (BT), (-)-dimenthyl phthalate (MP), or (-)-dimenthyl terephthalate (MT). The MT catalysts were found to incorporate 8.9 to 13% Ti whereas the BP catalysts contain only 1.9 to 2.6% Ti. Comparison of the CH(EH, BP) and CH(EH, MT) catalysts showed that they have about equal number of isospecific active sites per gram of catalyst and the same rate constants of propagation for their nonspecific sites, however, the isospecific sites in the latter are less active by comparison. Consequently, the CH(EH, BP) catalysts is five times more active than the CH(EH, MT) catalysts and produces polypropylene which is 97% isotactic (reflux n-heptane insoluble) as compared to 84.7% for the latter. The catalysts derived from 2-octanols are much less active than the corresponding catalysts prepared with 2-ethyl hexanol due to lack of reactivity with phthalic anhydride which permits excessive incorporation of TiCl₄ to form nonstereospecific catalytic sites as well as inactive Ti species.     

Superactive and stereospecific catalysts. II. Kinetics of propylene polymerizations

The kinetics of propylene polymerization by superactive CH-catalyst prepared from toluene solution of MgCl₂ · EH/PA/TiCl₄–TEA/PES was investigated. The results are compared with CW-catalyst prepared from crystalline MgCl₂/EB/PC/TEA/TiCl₄–TEA/MPT (abbreviations given in the text). The former is four times more active than the latter and produces more isotactic polypropylene. The CH-catalyst has 25% of the Ti as isospecific sites as compared to 6.7% for the CW-catalysts. These sites have the same rate constant of propagation so that the higher polymerization activity of the CH-catalyst is attributable simply to a greater number of active sites. Differences in the kinetics of deactivation and of chain transfer for the two catalysts are described.     

Catalyseurs Ziegler-Natta supportés sur MgCl2 pour la polymérisation stéréorégulée du propène. III. Systèmes catalytiques à hautes performances comprenant un solide ternaire: MgCl2, ester aromatique,TiCl4

An examination of the precatalyst which contains three compounds (MgCl₂–TiCl₄-aromatic ester) uncovered numberous properties that apparently are common to all precatalysts and have already been observed in the simpler systems: a continous decrease in the polymerization rate during polymerization, characterized by a deactivation index that does not depend on the precatalyst but only on the cocatalyst; isotacTiClty control by the [AI]/[aromatic ester] ratio in the cocatalytic solution; and fast and reversible control of kinetics and tacTiClty by the same ratio. The precatalyst prepared by impregnation of the aromatic ester in MgCl₂ or MgCl₂–TiCl₄ presents moderate or no improvement when compared with the simpler MgCl₂–TiCl₄ catalysts. The yellow precatalyst prepared by milling MgCl₂ with the aromatic ester and impregnating with TiCl₄ are the only products that provide high activity and isotactic index above 95% simultaneously, as revealed by the patent literature. Interpretation of the role played by the electron donor, based on infrared studies, are proposed: in the precatalyst it controls fixation of TiCl₄ on MgCl₂; in the cocatalytic solution it regulates the isospecificity of the active site by contact with the alkylaluminium-aromatic ester complex and slows polymerization. Free electron donor gradually poisons the active centers.     

Experimental and Computational Approaches on the Isospecific Role of Monoester-Type Internal Electron Donor for TiCl4/MgCl2 Ziegler-Natta Catalysts

In this work, a combination of experimental and computational approaches on the isospecific role of monoester-type internal electron donors (ED) such as phenylpropionate (PhP), ethylheptanoate (EH), methylbenzoate (MB), ethylbenzoate (EB) for TiCl₄/ED/MgCl₂ Ziegler-Natta catalysts had been performed. The propylene polymerization results revealed that the isospecificity of catalysts increases in the following order: PhP < EH < MB < EB. The subsequent molecular modeling on the electronic properties of the donors and two kinds of cluster model catalysts: TiCl₄/ED/MgCl₂ and TiCl₄/ED/(MgCl₂)₄ based on density functional theory (DFT) method was carried out. Two kinds of ED coordination on MgCl₂ clusters through either O or  O within the monoester-type ED had been disclosed. A perfect correlation between the dipole moment of ED, the coordination bond length of O … Mg, the competitive coordination from  O with Mg ion and the isospecificity of the catalysts had been established.     

高活性载体Ziegler-Natta催化剂的研究

<正> 用反应法(MgCl_2/ROH/TiCl_4)合成MgCl_2载体Ziegler-Natta催化剂已被聚烯焊工业越来越广泛的接受。这不仅是因为这种催化剂体系具有高活性,用于α-烯烃聚合能得到高等规度的聚合物;而且比用研磨法制备催化剂易于控制操作条件,合成这种催化剂的关键步骤是醇溶解MgCl_2,再在低温下与TiCl_4反应。放出HCl和形成Ti(OR)Cl_3的同时,MgCl_2再次从溶液中沉淀出来而得到很好的载体。过去,曾从不同     

Active center determinations on MgCl2‐supported fourth‐ and fifth‐generation Ziegler–Natta catalysts for propylene polymerization

Active center determinations on different Ziegler–Natta polypropylene catalysts, comprising MgCl₂, TiCl₄, and either a diether or a phthalate ester as internal donor, have been carried out by quenching propylene polymerization with tritiated ethanol, followed by radiochemical analysis of the resulting polymers. The purpose of this study was to determine the factors contributing to the high activities of the catalyst system MgCl₂/TiCl₄/diether—AlEt₃. Active center contents (C*) in the range 2–8% (of total Ti present) were measured and a strong correlation between catalyst activity and active center content was found, indicating that the high activity of the diether‐containing catalysts is due to an increased proportion of active centers rather than to a difference in propagation rate coefficients. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1635–1647, 2006     

Highly active MgCl2‐supported CpMCl3 (M = Ti,Zr) catalysts for ethylene polymerization

Monocyclopentadienyl compounds, CpMCl₃ (M = Ti, Zr) supported on activated MgCl₂ were used for the polymerizations of ethylene in the presence of methylaluminoxane (MAO) or a common alkylaluminium as a cocatalyst. By supporting CpMCl₃ on MgCl₂, the catalyst activity was increased drastically to show high activity similar to MgCl₂‐supported TiCl₄ catalysts. The activity of the CpZrCl₃ /MgCl₂ catalyst was higher than that of the CpTiCl₃/MgCl₂ one. Both catalysts gave polymers with high molecular weight (M_w) and broad molecular weight distribution (M_w/M_n) in comparison with the corresponding soluble half‐metallocene catalysts.     

Polyfunctional macroheterocycles. 4. Synthesis and some chemical transformations of nitrogen- and sulfur-containing crown compounds with exocyclic methoxycarbonyl,cyano, and phenylethyl groups

The acylation of 1,5-diamino-, 1,5-bis(2-phenylethylamino)-, and 1,5-bis(2-methoxycarbonylethylamino)-3-thiapentanes with adipic and phthalic acid dichlorides, as well as oxalyl chloride, leads to, respectively, 13-,22-, and 18-membered macroheterocydes containing exocyclic methoxycarbonyl andphenylethyl groups. The reduction by LiAlH₄ of the endocyclic amido groups and exocyclic ester or cyano groups of some nitrogen- and sulfur-containing crown compounds, which are converted to CH₂NR₂, CH₂OH, and CH₂NH₂ groups, respectively, was studied. A macrobicyclic system containing endocyclic amido groups was synthesized, and its reduction, which leads to the corresponding CH₂NR₂ derivative, was investigated.For Communication 3 see [1].Translated from Khimiya Geterotsiklicheskikh Soedinenii, No. 2, pp. 273–276, February, 1992.     

Characterization of the changes in the initial morphology for MgCl2-supported Ziegler-Natta polymerization catalysts

Recently considerable detail has become available on the initial morphology and the morphological changes that occur for silica based Cr catalysts for ethylene polymerization. These catalysts are produced as a dry powder and may be employed either in gas phase or in slurry processes. MgCl₂-supported Ziegler-Natta polymerization catalysts are often prepared and employed as slurries. They usually are never dried and thus few studies have employed the spectra of physical techniques common to the characterization of pore structure. In the current study, we have carefully removed the solvent for both ball-milled and precipitated MgCl₂-supported catalysts. These catalysts are characterized by physical sorption, mercury porosimetry, and electron microscopy both as prepared and during the initial stages of polymerization (to ～ 100 g of polymer/g of catalyst). We find that the initial catalyst may be represented by a complex agglomerate of small crystallites as contrasted with the branched pore network found in Cr/silica catalysts. As a result, it is concluded that the initial fragmentation of the MgCl₂ based systems is more uniform as contrasted with the progressive fragmentation of the silica-based system. This fragmentation mechanism facilitates the retention of greater polymer/catalyst surface during the initial stages of the polymerization. © 1992 John Wiley & Sons, Inc.     

Superactive and stereospecific catalysts. III. Definitive identification of active sites by electron paramagnetic resonance

Superactive Ziegler–Natta catalysts have been prepared from a soluble MgCl₂·2-ethyl hexanol adduct in the presence of organic esters through reactions with TiCl₄ and activated with AlEt₃/phenyltriethoxy-silane. Electron paramagnetic spectra (EPR) were used to elucidate the nature and amount of those Ti⁺³ ions not bridged to another Ti⁺³ ion; the chlorine bridged Ti⁺³ ions are EPR silent. The EPR spectra were attributed to two rhombic Ti⁺³ sites with principal values for the g-tensors (1.967, 1.949, 1.915; and 1.979, 1.935, 1.887). The total amount of the EPR species, obtained by double integration of the EPR spectra, is in close agreement with the concentration of isospecific catalytic sites determined by radiotagging. This suggests that the nonspecific sites are EPR silent. When o-phthalic ester was present during the catalyst synthesis, there appears an EPR signal at the free electron g-value. This signal was attributed to a Ti⁺³ phthalate species with resonance stabilization and spin delocalization; it is absent in the catalysts made in the presence of monoesters such as ethyl benzoate. The effects of monomer, O₂, H₂O, and I₂ on the EPR spectra were investigated. The changes in the EPR spectral intensity and the total Ti⁺³ ions, the latter determined by redox titrations during a polymerization or catalyst aging, are described. The results were extensively compared with those observed for supported Ziegler–Natta catalyst prepared with crystalline MgCl₂.     

Propene polymerization with the MgCl2-supported dichlorobis(β-diketonato)titanium catalysts activated by ordinary alkylaluminums

Several kinds of dichlorobis(β-diketonato)titanium complexes, i.e., Ti(ace-tylacetonato)₂Cl₂, Ti(1-benzoylacetonato)₂Cl₂, Ti(2,2,6,6-tetramethyl-3,5-heptanedionato)₂Cl₂ and Ti(4,4,4-trifluoro-1-phenyl-1,3-butanedionato)₂Cl₂, were synthesized and the corresponding MgCl₂-supported catalysts were prepared by impregnation method. The test of them for propene polymerization revealed that those MgCl₂-supported catalysts could be activated not only by methylaluminoxane (MAO) but also by ordinary alkylaluminums as well. The effect of typical Lewis bases on the catalyst performance was investigated in some detail, which indicated that organic silanes are most effective for the improvement of isospecificity of those catalysts. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 129–135, 1998     

Magnesium chloride supported high mileage catalysts for olefin polymerization. XXI. Isospecific and regiospecific vanadium catalyst for propylene polymerization

Several CW–V catalysts were prepared by supporting VCl₄ on Mg Cl₂ with ethyl benzoate and CH–V catalysts prepared by reacting MgCl₂.ROH, phthalic anhydride, and VCl₄. These vanadium catalysts, activated with TEA (triethyl aluminum)/MPT (methyl-p-toluate) produce mainly (88–96%) refluxing n-heptane insoluble isotactic PP. The active site has $ k_{p,i} = 1580 \left( M {\rm s} \right)^{ - 1}, k_{tr,i}^{\rm A} = 2 \times 10^{ - 3} {\rm s}^{ - 1} , k_{tr}^{\rm H} = 3.8 \times 10^{ - 2} \left( {\rm torr} \right)^{ - {1 \mathord{\left/ {\vphantom {1 2}} \right. \kern-\nulldelimiterspace} 2}} {\rm s}^{ - 1}$ for the isospecific ones and $ k_{p,a} = 58 \left( M {\rm s} \right)^{ - 1} ,k_{tr,a}^{\rm A} = 3 \times 10^{ - 3} {\rm s}^{ -1}$ for the nonspecific sites. Catalyst of VCl₃ supported on MgCl₂ has comparable productivity as the VCl₄/MgCl₂ catalyst but catalyst of VCl₂ supported on MgCl₂ exhibit only one-ninth of the productivity. Extensive comparison has been made between the CW–V and the CW–Ti systems which revealed striking similarities between their polymerization behaviors. MgCl₂ exerts profound influence on the stereochemical control of the vanadium ion on its activity for monomer coordination and insertion.     

Amalgamation of ziegler-natta and metallocene catalysts

The MgCl₂ supported half titanocenes and Ti(4, 4, 4-trifluoro-1-phenyl-1, 3-butanedionato)₂Cl₂ catalysts were synthesized and applied to propene polymerization. Without supporting on MgCl₂, those complexes displayed almost no activity even using methylaluminoxane (MAO) as cocatalyst. When supported on MgCl₂, on the other hand, the resulting catalysts could be activated by ordinary alkylaluminums to yield polypropene in fairly high yields. The catalyst isospecificity was markedly improved by the addition of a suitable Lewis base.     

Magnesium chloride-supported,high-mileage catalysts for olefin polymerization. V. BET,porosimetry, and x-ray diffraction studies

The physical state of the material obtained during the various stages of preparation of a typical MgCl₂-supported, high-mileage propylene polymerization catalyst was studied by BET, mercury porosimetry, and x-ray diffraction techniques. The starting MgCl₂ and the substance after HCl treatment have negligible BET surface areas. Mercury porosimetry showed that they have large pores with radii > 200 nm which are probably crevices between MgCl₂ crystallites. The most pronounced physical changes occur during dry porcelain ball milling in the presence of ethyl benzoate. After 60 h or more of ball milling the material had a 5.1–7.3 m² g^?1 BET surface area, twice the pore surface area, and a smaller pore radius than before ball milling and a large reduction in crystallite sizes to almost ultimate dimensions. The crystallites were probably held together by complexation with ethyl benzoate in the form of large agglomerates. Subsequent reactions with p-cresol and triethyl aluminum had minor effects in further reduction of the MgCl² crystallite size but efficiently brokeup the agglomerates. The final refluxing with TiCl₄ increased the BET surface area to 110–150 m² g^?1 but may have increased the crystallite size somewhat due to cocrystallization of TiCl₃ and AlCl₃ with MgCl₂. There may have been only 8–10 crystallites in each catalyst particle. The surface structure of the catalyst resembled those of the classical Ziegler-Natta γ-TiCl₃·0.33 AlCl₃ catalyst.     

Vapor synthesis of high-activity catalysts for olefin polymerization

Vaporization of MgCl₂ and other metal halides results in monomeric gas-phase species. Cocondensation of these species with organic diluents such as heptane yields highly activated solids which are precursors to MgCl₂ supported “high-mileage” catalysts for olefin polymerization. These catalysts, prepared by treatment with TiCl₄ followed by standard activation with aluminum alkyls display high activity for ethylene and propylene polymerization. MgCl₂ can also be evaporated into neat TiCl₄ to give a related catalyst. The concentration of MgCl₂ in the diluent affects catalyst properties as does the nature of the diluent. TiCl₃, 3TiCl₃ · AlCl₃, VCl₃ and other metal halides are subject to similar activation.     

Novel Preparation of Polyethylene from Nano‐extrusion Polymerization Inside the Nanochannels of MCM‐41/MgCl2/TiCl4 Catalysts

The MCM‐41 and SiO₂ supported TiCl₄ and TiCl₄/MgCl₂ catalysts with different molar ratios of Mg/Ti were synthesized and used for ethylene polymerization under atmospheric pressure. The nanochannels of MCM‐41 serve as nanoscale polymerization reactor and the polyethylene nanofibers were extruded during the reaction. The nanofibers were observed in SEM micrographs of resulting polyethylene. The effect of MgCl₂ on catalytic activity and thermal properties of resulting polyethylene is investigated too. In the presence of MgCl₂, the catalytic activity increased and more crystalline polyethylene with higher melting points were formed. However, no fibers could be observed in the polyethylene prepared by SiO₂ supported catalysts.     

Solution fluxionality of some pyridine-2,6-dialdehydes, -diketones and -diesters when acting as bidentate ligands in rhenium(I) and platinum(IV) complexes. Crystal structure of [ReBr(CO)3L] (L=methylethyldipicolinate)

2,6-Disubstituted pyridines, where the substituents are aldehyde, ketone or ester functions, form bidentate chelate complexes with the transition metal moieties fac-Re^IX(CO)₃ (X=halogen). 2-Substituted pyridines, where the substituents are aldehyde or ester functions, form similar types of complexes with the isoelectronic transition metal moieties fac-Re^IX(CO)₃ and Pt^IVXMe₃. The fac-Re^IX(CO)₃ complexes of the 2,6-disubstituted pyridine ligands were shown by ¹H NMR spectra to undergo metallotropic shifts whereby the Re coordination switches between adjacent ON pairs of the ONO ligand donor set. Rates and activation energies of these fluxional shifts were measured by dynamic NMR bandshape analysis. Magnitudes of ΔG³ (298.15 K) were in the range 59–64 kJ mol⁻¹ for the diketone and diester ligands. The dialdehyde ligand, 2,6-pyridinedicarboxaldehyde, formed an appreciably less-stable Re^I complex that was highly fluxional and showed a tendency to dissociation at ambient solution temperatures. The unsymmetrical diester ligand, methylethyldipicolinate, formed two distinct Re^I complex species in solution, in the approximate abundance ratio of 2:1, the more abundant structure involving coordination to the carbonyl of the ethyl ester function. This particular complex forms exclusively in the solid state and an X-ray crystal structure of [ReBr(CO)₃L] (L=methylethyldipicolinate) is reported.     

Olefin polymerization with titanium tetrachloride catalysts supported on surface-modified silica

After modification of silica with benzoyl chloride (BC) to obtain BC-modified SiO₂ (BC-SiO₂), BC-SiO₂/TiCl₄ and BC-SiO₂/BEM/TiCl₄ catalysts were prepared by treating the BC-SiO₂ with TiCl₄ directly or with butylethylmagnesium (BEM) followed by TiCl₄, respectively. During the modification, BC reacts with hydroxyl groups of silica. In this way the corresponding ester is anchored on the silica surface and the CO group is coordinated with Ti and/or Mg. In addition, BEM is converted to MgCl₂ in the reaction with TiCl₄. These catalysts have reasonable activities for ethylene or propene polymerization.     

Polyimide–Silica Gel Hybrids Containing Metal Salts: Preparation via the Sol–Gel Reaction

A facile preparation of polyimide–silica gel hybrids by the simultaneous in-situ formation of polyimides during the hydrolysis–condensation of tetramethoxysilane (TMOS) is reported here. The hydrolysis and condensation of TMOS was carried out in a solution of DMAc containing 5% LiCl, CaCl₂ or ZnCl₂ and the seven-membered cyclic polyimide intermediate. The seven-membered cyclic intermediates, precursors of polyimides, were derived from the low-temperature polycondensation of dianhydrides [benzophenonetetracarboxylic dianhydride (BTDA), pyromellitic dianhydride (PMDA), and 4,4-bis(hexafluoroisopropylidene)phthalic dianhydride (6FDA)] and di-isocyanates [isophorone di-isocyanate (IPDI), toluene di-isocyanate (TDI), hexamethylene di-isocyanate (HDI) and 4,4′-diphenylmethane di-isocyanate (MDI)]. These intermediates could readily be converted to the corresponding polyimides. Films were cast from the resulting mixtures and the solvent was gradually evaporated at 130 °C to result in the formation of clear, transparent, pale yellow or amber-colored hybrid films in which the salts were dispersed at the molecular level. Pyrolysis of polyimide–silica gel hybrids at 600 °C gave mesoporous silica. Silica gel obtained from hybrids HPI-8 (containing no salt) and HPI-11 (containing ZnCl₂) had a pore radius (BJH method) of 2.9 nm, while that from hybrid HPI-9 (containing LiCl) had a pore radius of 11.4 nm. The surface areas (BET method) obtained were 203 m² g⁻¹, 19 m² g⁻¹ and 285 m² g⁻¹, while the pore volumes were 0.373 cm³ g⁻¹, 0.158 cm³ g⁻¹ and 0.387 cm³ g⁻¹, respectively, for samples obtained from hybrids HPI-8, HPI-9 and HPI-11. © 1997 by John Wiley & Sons, Ltd.     

Ammonium fluoride as a novel chemical modifier for the elimination of magnesium chloride interference on the determination of lead by graphite furnace atomic absorption spectrometry

Ammonium fluoride was found to be very efficient modifier for the elimination of MgCl₂ interference on Pb determination. Ammonium fluoride probably converts strongly interfering volatile MgCl₂ to less volatile MgF₂ matrix that makes possible the release of Pb analyte at lower temperature, before the matrix starts to vaporize. It was observed likewise that NH₄F removes the interferences mentioned, i.e. caused by MgCl₂ presence, much more effectively as compared with some modifiers, before now recommended for this purpose. The application of this modifier to the determination of Pb in 2% (m/v) MgCl₂ has ensured the characteristic mass and LOD value in the original sample of 12 pg and 60 ng g⁻¹, respectively (10 μl aliquots of sample). Applying the modifier to standards and samples enables the use of matrix-free standard solutions for attaining accurate analysis as verified by recovery studies.