Crystallization kinetics of poly(hexamethylene succinate)

Isothermal and nonisothermal crystallization kinetics of polyester 64 have been investigated by means of differential scanning calorimetry and optical microscopy. The Avrami analysis has been performed to obtain the kinetic parameters of primary crystallization. These indicate a three-dimensional spherulitic growth on heterogeneous nuclei for the isothermal crystallization, whereas an sporadic nucleation becomes dominant in the nonisothermal crystallization. The maximum crystallization rate of polyester 64 was deduced to take place at a temperature close to −3 °C. Polarizing light microscopy showed that spherulites with a negative birefringence are formed during isothermal crystallization, whereas transmission electron microscopy indicates that the b crystallographic axis is aligned parallel to the spherulitic radius.     

Crystallization kinetics and morphology of biodegradable poly(lactic acid) with a hydrazide nucleating agent

The effect of tetramethylenedicarboxylic dibenzoylhydrazide (designated here as TMC) on the nonisothermal and isothermal crystallization behavior of PLA was investigated by differential scanning calorimetry (DSC), polarized optical microscopy (POM) and wide angle X-ray diffraction (WAXD). TMC shows excellent nucleating effect on PLA. With the addition of 0.05 wt% TMC, the crystallization half-time of PLA decreases from 26.06 to 6.13 min at 130 °C. The isothermal crystallization data were further analyzed by the Avrami model. The values of the Avrami exponent of the blends are comparable to that of neat PLA, indicating that the presence of TMC does not change the crystallization mechanism of the matrix. The observation from POM and WAXD measurements showed that the presence of TMC increases significantly the nuclei density of PLA but has no discernible effect on its crystalline structure.     

Crystallization kinetics and morphology of poly(vinylidene fluoride)/poly(ethylene adipate) blends

The miscibility, isothermal crystallization kinetics and morphology of the poly(vinylidene fluoride)(PVDF)/poly(ethylene adipate)(PEA) blends have been studied by differential scanning calorimetry(DSC), optical microscopy(OM) and scanning electron microscopy(SEM). A depression of the equilibrium melting point of PVDF was observed. From the melting point data of PVDF, a negative but quite small value of the interaction parameter ?PVDF-PEA is derived using the Flory-Huggins equation, implying that PVDF shows miscibility with PEA to some extent. Nonisothermal and isothermal crystallization kinetics suggest that the crystallization rate of PVDF decreases with increasing the amount of PEA, and a contrary trend was found when PEA crystallizes with the increase of the amount of PVDF. It was further disclosed that the blend ratio and crystallization temperature affect the texture of PVDF spherulites greatly, which determines the subsequent crystallization of PEA. At high temperatures, e.g. 150 ℃, the band spacing of PVDF spherulites increases with the addition of PEA content and the spherulitic structure becomes more open. In this case, spherulitic crystallization of PEA is not observed for all blend compositions. At low temperatures, e.g. 130 ℃, for the PEA-rich blends, the interpenetrated structures are eventually formed by the penetration of the spherulites of PEA growing within the pre-existing PVDF spherulites.     

Fully biodegradable blends of poly(butylene succinate) and poly(butylene carbonate): Miscibility, thermal properties, crystallization behavior and mechanical properties

Fully biodegradable poly(butylene succinate) (PBS) and poly(butylene carbonate) (PBC) blends were prepared by melt blending. Miscibility, thermal properties, crystallization behavior and mechanical properties of PBS/PBC blends were investigated by scanning electron microscopy (SEM), phase contrast optical microscopy (PCOM), differential scanning calorimetry (DSC), wide angle X-ray diffraction (WAXD) and mechanical properties tests. The SEM and PCOM results indicated that PBS was immiscible with PBC. The WAXD results showed that the crystal structures of both PBS and PBC were not changed by blending and the two components crystallized separately in the blends. The isothermal crystallization data showed that the crystallization rate of PBS increased with the increase of PBC content in the blends. The impact strength of PBS was improved significantly by blending with PBC. When the PBC content was 40%, the impact strength of PBS was increased by nearly 9 times.     

Crystallization, morphology, and dynamic mechanical properties of poly(trimethylene terephthalate)/clay nanocomposites

The poly(trimethylene terephthalate) (PTT)/clay nanocomposite has been successfully prepared via melt intercalation using a co-rotating twin screw extruder. The nanocomposite was characterized by wide angle X-ray diffraction (WAXD), transmission electron microscope (TEM), differential scanning calorimetry (DSC), polarized light microscope (PLM) and dynamic mechanical analysis (DMA). The nanocomposite forms an exfoliated structure, which can be observed by WAXD and TEM. The effect of clay layers on the crystallization behaviors of PTT was studied through isothermal and non-isothermal crystallization methods. The results suggest that the introduction of nanosize clay layers accelerates the crystallization rate of PTT and the clay layers act as nucleation agents. The morphology of spherulites was investigated with PLM and the result is well in agreement with crystallization kinetics. DMA shows that glass transition temperature (T_g) and storage modulus (E^′) of the PTT matrix of the nanocomposite are higher than those of pure PTT.     

Morphology, morphology development and mechanical properties of polystyrene/polybutadiene blends

Polystyrene/polybutadiene (PS/PB) blends with different plastic/rubber ratios were prepared by melt mixing. A detailed investigation on phase morphology development of 30/70 wt.% PS/PB blends as a function of processing conditions was quantitatively analyzed. Morphology is developed at the initial stages of mixing. Suitable blending conditions resulting in optimum phase morphology were obtained at 180 °C, 60 rpm and at 8 min mixing time. Phase morphologies of the blends were also studied as a function of composition. Mechanical properties of the blends were measured. Attempts were made to correlate the morphologies with the properties. Parallel-Voids model has been applied to characterize phase morphology of these blends.     

Blends of poly(carbonate) with poly(styrene) and poly(methylmethacrylate): phase morphology,mechanical, and thermal properties

This paper is concerned with the dependence of mechanical and thermal properties of heterogeneous blends of poly(carbonate) (PC) with poly(methyl-methacrylate) (PMMA) and with poly(styrene) (PS) on the concentration of the components. PS displays a very weak phase coupling in blends with PC, whereas PMMA is characterized by a strong coupling to PC. Experimental results as well as predictions based on composite theories are reported. The general finding is that mechanical properties, such as the tensile modulus and the dynamic shear modulus, as well as thermal properties, such as thermal expansion, are (i) only weakly affected by the occurrence of a phase inversion and of a continuous phase morphology, (ii) vary continuously with the concentration of the components, and (iii) are rather insensitive to the strength of the phase coupling. The theoretical predictions on the concentration—property relationship for these properties, based on a self-consistent approach, agree very well with those observed experimentally. The elongation at break as well as the yield stress, on the other hand, are strongly influenced by the nature of the phase coupling: a discontinuous variation of these properties with the composition is observed for PS/PC blends but not for PMMA/PC blends. The general conclusion is that a set of mechanical and thermal properties of heterogeneous blends can satisfactorily be predicted on the basis of rather simple composite theories.     

Crystalline Morphology and Crystallization Kinetics of Melt-miscible Crystalline/Crystalline Polymer Blends of Poly（vinylidene fluoride） and Poly（butylene succinate-co-24mol% hexamethylene succinate）

Poly（vinylidene fluoride） （PVDF） and poly（butylene succinate-co-24 mol% hexamethylene succinate） （PBHS）, both crystalline polymers, formed melt-miscible crystalline/crystalline polymer blends. Both the characteristic diffraction peaks and nonisothermal melt crystallization peak of each component were found in the blends, indicating that PVDF and PBHS crystallized separately. The crystalline morphology and crystallization kinetics of each component were studied under different crystallization conditions for the PVDF/PBHS blends. Both the spherulitic growth rates and overall isothermal melt crystallization rates of blended PVDF decreased with increasing the PBHS composition and were lower than those of neat PVDF, when the crystallization temperature was above the melting point of PBHS component. The crystallization mechanism of neat and blended PVDF remained unchanged, despite changes of blend composition and crystallization temperature. The crystallization kinetics and crystalline morphology of neat and blended PBHS were further studied, when the crystallization temperature was below the melting point of PBHS component. Relative to neat PBHS, the overall crystallization rates of the blended PBHS first increased and then decreased with increasing the PVDF content in the blends, indicating that the preexisting PVDF crystals may show different effects on the nucleation and crystal growth of PBHS component in the crystalline/crystalline polymer blends.     

Crystallization and enzymatic degradation of novel poly(ε-caprolactone-co-propylene succinate) copolymers

A series of novel poly(ε-caprolactone-co-propylene succinate) P(CL-co-PSu) copolymers having low propylene succinate content and high molecular weight were synthesized following a combinatory scheme of ring opening and polycondensation reactions, in an attempt to obtain copolymers of sufficient performance and increased biodegradation rates. Enzymatic hydrolysis of the copolymers was studied in the presence of mixture of Rhizopus delemar and Pseudomonas cepacia lipases. Much higher hydrolysis rates, comparing to neat PCL, were proved by both mass loss measurements and scanning electron microscopy (SEM) observations of the degraded film surfaces. Thermodynamics of cocrystallization and wide-angle X-ray diffraction (WAXD) patterns were investigated to estimate the extent of comonomer cocrystallization. Results of the study showed that comonomer inclusion may hold, though the molar fraction of the comonomer in the PCL crystals is lower than in the bulk. This means that not only the observed decrease of the degree of crystallinity from about 48% for PCL to about 29% for the P(CL-co-PSu) 75/25 favours enzymatic hydrolysis, but also the enrichment of the amorphous phase in the fast degrading propylene succinate units plays its role. The non-isothermal crystallization rates of the copolymers, like the melting points, decreased substantially when the propylene succinate content exceeded 8 mol%. The activation energy of crystallization was calculated using the isoconversional method of Friedman, over the whole range of crystallization temperatures. An increase was found in the activation energy with increasing the comonomer content in the copolymers also proving the reduced symmetry along the copolymer chains due to the presence of comonomer units.     

Organically modified rectorite toughened poly(lactic acid): Nanostructures, crystallization and mechanical properties

To improve the toughness of PLA, poly(lactic acid) (PLA)/organically modified rectorite (OREC) nanocomposites were prepared via the melt-extrusion method. A partially exfoliated and partially intercalated structure was confirmed by WAXD and TEM. The crystallization behaviors of neat PLA and nanocomposite were studied by POM and DSC, and it was found that OREC had a great effect on the overall crystallization rate and spherulitic texture of PLA. The presence of OREC could toughen PLA greatly. For example, when 1 wt.% OREC was added, the elongation at break of the nanocomposite was increased to 210%. The toughening mechanism was analyzed through the observation of the inner structure of the tensile test bar using SEM.     

Crystallization kinetics and the fine morphological evolution of poly(ethylene oxide)/ionic liquid mixtures

The overall crystallization kinetics and spherulite morphologies of miscible poly(ethylene oxide)(PEO)/1-butyl-3-methylimidazolium hexafluorophosphate([BMIM][PF_6]) mixtures were studied by differential scanning calorimetry(DSC),polarized optical microscopy(POM) and rheological measurements. The finer crystal structures were further detected by wide angle X-ray diffraction(WAXD) and small angle X-ray scattering(SAXS). Crystallization of PEO is largely suppressed by [BMIM][PF_6] addition especially at higher ionic liquid(IL) concentrations above 20 wt%. Both the overall crystallization rate and the spherulite growth decrease with the increase of IL content and crystallization temperature; however, the crystallization mechanism keeps unchanged as evidenced by the similar Avrami exponent n and WAXD results. The addition of [BMIM][PF_6] could induce more nuclei to some extent, but the induction time of crystallization is evidently prolonged,and a linear to non-linear transition of the spherulite growth(R ∝ t to R ∝ t~(1/2)) can be observed. At higher IL concentration,the spherulite texture changes apparently from particular serrated to branch surface due to the diffusion-controlled growth and the dilution effect, which also as a main factor contributes to the increasing trend of the long period of crystals.     

Effect of transesterification reactions on the crystallization behaviour and morphology of poly(butylene/diethylene succinate) block copolymers

The melting behaviour, the crystallization kinetics and the morphology of block poly(butylene/diethylene succinate) copolymers (PBSPDGS) were investigated by means of differential scanning calorimetry and hot stage optical microscopy. Multiple endotherms were evidenced in the PBSPDGS samples, due to melting and recrystallization processes, similarly to PBS. By applying the Hoffman-Weeks’ method, the of both the homopolymer and the copolymers was derived. The isothermal crystallization kinetics was analyzed according to the Avrami’s treatment. The copolymers with long PBS blocks are characterized by a very similar behaviour with respect to pure poly(butilene succinate), indicating that PBS macromolecular folding is not affected by the presence of non-crystallizable diethylene succinate blocks. On the contrary, the copolymers characterized by very short PBS block length were found to crystallize at a slower rate than the homopolymer. As a matter of fact, a higher value of the work of chain folding was also derived on the basis of Hoffman-Lauritzen nucleation theory. Anyway, in all cases the crystallization mechanism (heterogeneous nucleation and three-dimensional growth) was found to be the same.     

Influence of poly (ethylene glycol) on the thermal, mechanical, morphological, physical-chemical and biodegradation properties of poly (3-hydroxybutyrate)

Blends of poly (3-hydroxybutyrate) (PHB) with poly (ethylene glycol) (PEG), (PHB/PEG), in different proportions of 100/0, 98/2, 95/5, 90/10, 80/20 and 60/40 wt%, respectively, were investigated for their thermal properties (using differential scanning calorimetry and thermogravimetric analysis), tensile properties, water vapor transmission rate, enzymatic biodegradation (using light microscopy) and mass retention. The addition of plasticizer did not alter the thermal stability of the blends, although an increase in the PEG content reduced the tensile strength and increased the elongation at break of pure PHB.     

Crystallization kinetics of virgin and processed poly(lactic acid)

Poly(lactic acid) (PLA) is an emerging material mainly because it can be synthesized from renewable resources and is thus environmentally and ecologically safe. The mechanical properties, above all the thermal resistance of PLA are determined by the crystalline content: the heat deflection temperature of crystalline PLA can reach 100 °C, whereas amorphous PLA loses mechanical properties at temperatures slightly higher than 60 °C. However, PLA has a low crystallization rate, so that after processing it remains mostly amorphous. This characteristic heavily limits the use of PLA for commercial applications. Many studies have been recently published on the crystallization kinetics of PLA. The effect of processing on this feature is however often neglected. In this work, the significance of processing on the crystallization kinetics of a commercial PLA was investigated. Two processing methods were explored: extrusion and injection moulding. The obtained materials, and the starting pellets of virgin polymer, were analyzed by calorimetry in order to obtain the crystallization kinetics. Two protocols were adopted to determine the crystallization rates during cooling from the melt or heating from the solid. The parameters of a kinetic equation were determined for all the materials and protocols adopted and it was thus possible to describe the evolution of crystallinity during heating and during cooling.     

Crystallization,mechanical, thermal and rheological properties of polypropylene composites reinforced by magnesium oxysulfate whisker

Polypropylene(PP) composites containing magnesium oxysulfate whisker(MOSw) or lauric acid(LA) modified MOSw(LAMOSw) were prepared via melt mixing in a torque rheometer. The heterogeneous nucleating effect of LAMOSw was clearly observed in polarized light microscopy(PLM) pictures with the presence of an abundance of small spherulites. MOSw exhibited no nucleation effect and formed a few spherulites with large size. Compared with PP/MOSw composites, PP/LAMOSw exhibited better impact strength, tensile strength and nominal strain at break, ascribing to three possible reasons:(i) more β-crystal PP formed,(ii) better dispersity of LAMOSw in PP matrix and(iii) the plasticizing effect of LA. The results of dynamic mechanical thermal analysis(DMTA) indicated that brittleness of the PP matrix at low temperature was improved by the addition of LAMOSw, while the interfacial interactions between MOSw and PP matrix were actually weakened by LA, as evidenced by the higher tanδ values over the entire range of test temperatures. In terms of the rheological properties of the composites, both the η* and G′ at low frequencies increase with the addition of MOSw or LAMOSw, indicating that the PP matrix was transformed from liquid-like to solid-like. However, a network of whiskers did not form because no plateau was found in the G′ at low frequencies. With low filler content, LAMOSw produced a stronger solid-like behavior than MOSw mainly due to the better dispersion of the LAMOSw in PP matrix. However, for highly-filled composites, the η* of PP/LAMOSw at low frequencies was smaller than that of PP/MOSw composite, since the particleparticle contact effect played a major role.     

Multiblock copolymers composed of poly(butylene succinate) and poly(1,2-propylene succinate): Effect of molar ratio of diisocyanate to polyester-diols on crosslink densities, thermal properties, mechanical properties and biodegradability

In order to study the relationship between structure and properties, multiblock copolymers composed of poly(butylene succinate) (PBS) and poly (1,2-propylene succinate) (PPSu) have been synthesized by chain-extension at various molar ratios of hexamethylene diisocyanate (HDI) to polyester-diols, which have been abbreviated as R-values in this paper. Molecular weights of soluble fractions, gel fractions and crosslink densities have been determined. Thermal properties, mechanical properties and biodegradability have been studied and correlated with R-values. Crystallization of copolymers becomes difficult with increasing R-value. Tensile strength, flexural strength and flexural modulus tend to increase with increasing R-value up to 1.2, and vary little when R-value increases from 1.2 to 1.3, then decrease with further increase in R-value. Impact strength achieves a maximum value at R-value of 1.3. Biodegradation rate reaches a minimum value when R-value is 1.1. Biodegradation has been studied systematically by attenuated total reflectance Fourier transform infrared (ATR-FTIR), ¹H NMR and SEM.     

Crystallization kinetics and morphology of biodegradable poly(butylene succinate‐co‐propylene succinate)s

The crystallization behavior of biodegradable poly(butylene succinate) and copolyesters poly(butylene succinate‐co‐propylene succinate)s (PBSPS) was investigated by using ¹H NMR, DSC and POM, respectively. Isothermal crystallization kinetics of the polyesters has been analyzed by the Avrami equation. The 2.2‐2.8 range of Avrami exponential n indicated that the crystallization mechanism was a heterogeneous nucleation with spherical growth geometry in the crystallization process of polyesters. Multiple melting peaks were observed during heating process after isothermal crystallization, and it could be explained by the melting and recrystallization model. PBSPS was identified to have the same crystal structure with that of PBS by using wide‐angle X‐ray diffraction (WAXD), suggesting that only BS unit crystallized while the PS unit was in an amorphous state. The crystal structure of polyesters was not affected by the crystallization temperatures, too. Besides the normal extinction crosses under the POM, the double‐banded extinction patterns with periodic distance along the radial direction were also observed in the spherulites of PBS and PBSPS. The morphology of spherulites strongly depended on the crystallization temperature. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 420–428, 2007     

Morphology development and crystallization behavior of poly(ethylene terephthalate)/poly(trimethylene terephthalate) blends

The spherulite morphology and crystallization behavior of poly(ethylene terephthalate) (PET)/poly(trimethylene terephthalate) (PTT) blends were investigated with optical microscopy (OM), small-angle light scattering (SALS), and small-angle X-ray scattering (SAXS). The thermal analysis showed that PET and PTT were miscible in the melt over the entire composition range. The rejected distance of non-crystallizable species, which was represented in terms of the parameter δ, played an important role in determining the morphological patterns of the blends at a specific crystallization temperature regime. The parameter δ could be controlled by variation of the composition, the crystallization temperature, and the level of transesterification. In the case of two-step crystallization, the crystallization of PTT commenced in the interspherulitic region between the grown PET crystals and proceeded until the interspherulitic space was filled with PTT crystals. The spherulitic surface of the PET crystals acted as nucleation sites where PTT preferentially crystallized, leading to the formation of non-spherulitic crystalline texture. The SALS results suggested that the growth pattern of the PET crystals was significantly changed by the presence of the PTT molecules. The lamellar morphology parameters were evaluated by a one-dimensional correlation function analysis. The blends that crystallized above the melting point of PTT showed a larger amorphous layer thickness than the pure PET, indicating that the non-crystallizable PTT component might be incorporated into the interlamellar region of the PET crystals. With an increased level of transesterification, the exclusion of non-crystallizable species from the lamellar stacks was favorable due to the lower crystal growth rates. As a result, the amorphous layer thickness of the PET crystals decreased as the annealing time in the melt state was increased.     

Effects of toughening propylene/ethylene graft copolymer on the crystallization behavior and mechanical properties of polypropylene random-copolymerized with a small amount of ethylene

Linear low-density polyethylene (LLDPE) was grafted onto the backbone chains of isotactic polypropylene (iPP) during reactive melt-extrusion to produce a novel toughening modifier, propylene/ethylene graft copolymer (PEGC), to improve the properties of iPP random(-copolymerized with a small amount of ethylene) (PPR). The crystallization behavior as well as the non-isothermal crystallization kinetics of the PEGC modified PPRs were investigated via differential scanning calorimetry (DSC), polarized optical microscopy (POM) and wide-angle X-ray diffraction (WAXD). The fractured surface topography was characterized using scanning electron microscopy (SEM), and the mechanical properties through notched impact and tensile testing as well as dynamic mechanical thermal analysis (DMTA). The results show that, at a PEGC content of 8 wt%, notched impact strength of the PEGC modified PPR increased by 30.6% at low temperature (−25 °C). As regards crystalline morphology, the PEGC, as an effective heterogeneous nucleating agent, fostered nucleation of the PPR to elevate its crystallization temperature as well as rate of crystallization, thus refining the PPR (iPP) spherulites and improving the interfacial structure between iPP spherulites. The Jeziorny approach was unsatisfactory for simulation of the non-isothermal crystallization process of the PEGC modified PPRs; however, the Mo method described consistently the crystallization kinetics over the entire isothermal process.     

Thermal and mechanical properties of mandelic acid‐copolymerized poly(butylene succinate) and poly(ethylene adipate)

Phenyl side chains were introduced to poly(butylene succinate) and poly(ethylene adipate) by the polymerization of the respective monomers in the presence of mandelic acid. The increasing content of the phenyl side chains decreased the melting temperature and the crystallinity but increased the glass‐transition temperature of the aliphatic polyesters. The phenyl side branches reduced the crystallinity of poly(butylene succinate) more significantly than the ethyl or n‐octyl side branches did. The tensile strength, elongation, and tear strength of poly(ethylene adipate) decreased with an increase in the content of mandelic acid units. However, the increasing content of mandelic acid units enhanced the elongation and tear strength of poly(butylene succinate) considerably without a notable deterioration of tensile strength. The biodegradability of the copolyesters was increased as a result of the introduction of more mandelic acid units due to the decrease in the crystallinity. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1504–1511, 2000