Weibull analysis of microbond shear strength at sisal fibre–polyester resin interfaces

An analysis has been made of the tensile strength of sisal fibres and the interfacial adhesion between fibres and polyester resin droplets. Density and microscopy methods were used to determine the cross-sectional area of the sisal fibres. The average tensile strength of treated sisal fibres decreased by a modest amount following treatment with 0.06 M NaOH. However, this treatment resulted in a substantial increase in the interfacial shear strength at the sisal fibre to polyester resin interface. Weibull analysis has been used successfully to analyse variability in tensile strengths and interfacial shear strength using probability of failure plots. Scanning electron microscopy has revealed the shape of resin droplets on the surface of treated and untreated sisal fibres and contact angles are much lower for droplets on treated fibres. Damage to the surface of fibres has been examined following shear testing. Weibull analysis is an effective tool for characterising highly variable fibre properties and evaluating the level of adhesion between polymer resin and the fibre surface.     

Dielectric properties of short sisal/coir hybrid fibre reinforced natural rubber composites

The dielectric properties, such as dielectric constant, volume resistivity and dielectric loss factor, of sisal/coir hybrid fibre reinforced natural rubber composites have been studied as a function of fibre loading, fibre ratio, frequency, chemical modification of fibres and the presence of a bonding agent. The dielectric constant values have been found to be higher for fibre filled systems than pure natural rubber. This has been attributed to the polarization exerted by the incorporation of fibres into the matrix. Dielectric constant values were observed to be decreased with increase in frequency due to the decreased interfacial and orientation polarization at higher frequencies. Whereas dielectric constant increases with fibre loading because of the increment in number of polar groups after the addition of hydrophilic lignocellulosic fibres. The volume resistivity of the composites was found to be decreased with fibre loading and a percolation threshold has been obtained at 15.6% volume of fibres. Fibre treatment, such as alkali, acetylation, benzoylation, peroxide and permanganate, were carried out to improve the adhesion between fibres and matrix. The dielectric constant values were lower for systems consisting of fibres subjected to chemical treatments due to the increased hydrophobicity of fibres. The addition of a two-component dry bonding agent consisting of hexamethylene tetramine and resorcinol, used for the improvement of interfacial adhesion between the matrix and fibres, reduced the dielectric constant of the composites. When the weight percentage of sisal fibre was increased in the total fibre content of the hybrid composites, the dielectric constant was found to increase. The added fibres and different chemical treatments for them increased the dielectric dissipation factor. A dielectric relaxation has been observed at a frequency of 5 MHz.     

The effect of surface modification on the properties of sisal fiber and improvement of interfacial adhesion in sisal/starch composites induced by starch nanocrystals

A facile approach was utilized to introduce starch nanocrystals (SNCs) onto sisal fiber (SF) to improve the interfacial adhesion between SF and starch. For this, fibers were treated with alkali and then subjected to cold plasma treatment to increase the accessibility with SNCs, which was confirmed through X-ray photoelectron spectroscopy (XPS). It was found that due to the influence of cold plasma treatment, new functional groups were introduced onto SF. The surface characteristics of SF were examined by Fourier transform infrared spectroscopy (FTIR) and Scanning electron microscopy (SEM). The observed results suggested that SNCs were successfully distributed onto SF. Tensile strength and interfacial shear strength of fibers treated under different conditions were calculated and compared through a two-parameter Weibull model. The highest interfacial shear strength of 3.05 MPa was obtained by Alkali-300 W-SNCs, which indicated an increase of 80.6% than untreated SF. It has also been proved that the starch nanocrystals produced hydrogen bonding and physical interlocking between sisal fiber and starch. Notably, the outcome of this investigation indicates that SNCs may be applied for the fabrication of high performance, environmentally friendly sisal/starch composites for a range of technological applications.     

Nanocellulose enhanced interfaces in truly green unidirectional fibre reinforced composites

One of the main problems in fabricating natural fibre reinforced polymers is the poor adhesion between intrinsically polar plant fibres and non-polar polymer matrices. We have developed a truly green technique of modifying natural fibre (hemp and sisal) surfaces to improve the interaction between the fibres and polymers by attaching nano-scale bacterial cellulose to the fibre surfaces. These modified natural fibres were then incorporated into the renewable polymers cellulose acetate butyrate (CAB) and poly-L-lactic acid (PLLA). Unidirectional natural fibre reinforced composites were manufactured to investigate the impact of the surface modification on the fibre and interface dominated composite properties. Both the tensile strength parallel as well as perpendicular to the fibres of the composites reinforced by bacterial cellulose modified natural fibres were found to increase significantly, especially in the case of a PLLA matrix. In case of modified sisal reinforced PLLA the parallel strength increases by 44% and the off-axis composite strength by 68%. Scanning electron microscopy observations of the composite fracture surfaces confirm the improved interaction between the fibre and the polymer matrix.     

Short sisal fiber reinforced polypropylene composites: the role of interface modification on ultimate properties

Sisal fibers have been used for the reinforcement of polypropylene matrix. The compatibilization between the hydrophilic cellulose fiber and hydrophobic PP has been achieved through treatment of cellulose fibers with sodium hydroxide, isocyanates, maleic anhydride modified polypropylene (MAPP), benzyl chloride and by using permanganate. Various fiber treatments enhanced the tensile properties of the composites considerably, but to varying degrees. The SEM photomicrographs of fracture surfaces of the treated composites clearly indicated the extent of fiber–matrix interface adhesion, fiber pullout and fiber surface topography. Surface fibrillation is found to occur during alkali treatment which improves interfacial adhesion between the fiber and PP matrix. The grafting of the fibers by MAPP enhances the tensile strength of the resulting composite. It has been found that the urethane derivative of polypropylene glycol and cardanol treatments reduced the hydrophilic nature of sisal fiber and thereby enhanced the tensile properties of the sisal–PP composites, as evident from the SEM photomicrographs of the fracture surface. The IR spectrum of the urethane derivative of polypropylene glycol gave evidence for the existence of a urethane linkage. Benzoylation of the fiber improves the adhesion of the fiber to the PP matrix. The benzoylated fiber was analyzed by IR spectroscopy. Experimental results indicated a better compatibility between benzoylated fiber and PP. The observed enhancement in tensile properties of permanganate-treated composites at a low concentration is due to the permanganate-induced grafting of PP on to sisal fibers. Among the various treatments, MAPP treatment gave superior mechanical properties. Finally, experimental results of the mechanical properties of the composite have been compared with theoretical predictions.     

THERMAL CHARACTERIZATIONS OF WOOD FLOUR/STARCH CELLULOSE ACETATE COMPOUNDS

Thermogravity analysis (TGA) and differential scanning calorimetric (DSC) analysis, as well as dynamic thermal analysis (DMA), were carried out to study the interfacial interaction between wood flour (WF) and starch/cellulose acetate (SCA) blend. It was found that the main components in the compounds, namely, starch, cellulose, and cellulose acetate, started to decompose at around 330°C, a characteristic temperature for breaking glycoside-linked glucose units. Complexation of lignin in WF with amylose in SCA occurred during compounding, which gave rise to new crystallites that have a melting point of around 160°C. Hydrogen bonding is believed to play a key role in the crystallization. With increasing WF content, both the glass transition temperature and softening temperature increase as a result of the restricted molecular chain mobility imposed by rigid cellulose filaments. In addition, the DMA data revealed that amylose can occur as linkages in the crystallites. All these observations indicated that the interfacial adhesion between SCA and WF is relatively strong, even in absence of a coupling agent.     

Enhancements in crystallinity,thermal stability,tensile modulus and strength of sisal fibres and their PP composites induced by the synergistic effects of alkali and high intensity ultrasound (HIU) treatments

In this investigation, sisal fibres were treated with the combination of alkali and high intensity ultrasound (HIU) and their effects on the morphology, thermal properties of fibres and mechanical properties of their reinforced PP composites were studied. FTIR and FE-SEM results confirmed the removal of amorphous materials such as hemicellulose, lignin and other waxy materials after the combined treatments of alkali and ultrasound. X-ray diffraction analysis revealed an increase in the crystallinity of sisal fibres with an increase in the concentration of alkali. Thermogravimetric results revealed that the thermal stability of sisal fibres obtained with the combination of both alkali and ultrasound treatment was increased by 38.5 °C as compared to the untreated fibres. Morphology of sisal fibre reinforced composites showed good interfacial interaction between fibres and matrix after the combined treatment. Tensile properties were increased for the combined treated sisal fibres reinforced PP composites as compared to the untreated and pure PP. Tensile modulus and strength increased by more than 50% and 10% respectively as compared to the untreated sisal fibre reinforced composite. It has been found that the combined treatment of alkali and ultrasound is effective and useful to remove the amorphous materials and hence to improve the mechanical and thermal properties.     

Interfacial effects in short sisal fiber/maleated castor oil foam composites

In this study, bio-foam composites are produced using short sisal fiber as the reinforcement and modified castor oil as the matrix, respectively. The foam composites with an average cell size of 200 μm possess properties similar to those of commercial polyurethane foams. The effects of fiber loading, fiber length and foam density on the compressive properties of the foam composites are reported in relation to the interfacial interaction. It is found that the addition of chopped sisal alters cell structure of the foam. Surface pre-treatment of sisal by alkali or silane coupling agent helps to improve the mechanical properties and interfacial adhesion. The exposure of the fibers to the gas cells of the foam reduces the effectiveness of interfacial effect, which is different from the case of conventional bulk composites. As a result, the reinforcing ability of sisal fibers becomes a function of fiber length and so on.     

Mechanical properties of sisal fibre-reinforced polymer composites: a review

There has been a growing interest in the utilization of sisal fibres as reinforcement in the production of polymeric composite materials. Natural fibres have gained recognition as reinforcements in fibre polymer–matrix composites because of their mechanical properties and environmental friendliness. The mechanical properties of sisal fibre-reinforced polymer composites have been studied by many researchers and a few of them are discussed in this article. Various fibre treatments, which are carried out in order to improve adhesion, leading to improved mechanical properties, are also discussed in this review paper. This review also focuses on the influence of fibre content and fabrication methods, which can significantly affect the mechanical properties of sisal fibre-reinforced polymer composites.     

Fibre matrix adhesion of natural fibres cotton,flax and hemp in polymeric matrices analyzed with the single fibre fragmentation test

In this research the adhesion and the resulting interfacial shear strength (IFFS) between the natural fibres flax, hemp and cotton and the polymer matrices polypropylene with coupling agent (MAPP) and polylactide acid (PLA) was surveyed with the single fibre fragmentation test (SFFT). The adhesion between MAPP and the fibres was good enough to produce fragments, whereas the adhesion between PLA and flax was too weak to transmit enough tension for fibre cracks which is clearly visible on SEM-photographs. Comparing the IFFS values of the fibres in MAPP with an equal fibre diameter shows that the IFFS value of flax is highest with 7.09 N/mm² followed by hemp 6.13 N/mm². The IFFS of cotton is a lot smaller (0.664 N/mm²). The critical fragmentation or fragmentation length of the bast fibres flax (3.16 mm) and hemp (3.20 mm) in MAPP is smaller than the critical fragmentation length of cotton (5.03 mm). The adhesion between the lignocellulosic fibres and MAPP is much better than between the lignin and pectin free cellulose fibre and MAPP. Possible reasons for this — the surface structure of the cotton fibre and its different chemical composition being made up of only cellulose, hemi-cellulose and wax with no pectin or lignin present — are discussed.     

Polypropylene-natural fibre composites. Analysis of fibre structure modification during compounding and its influence on the final properties

The final properties of composite materials are highly dependent on the residual geometrical parameters (length, diameter, aspect ratio), orientation and distribution of the fibres in the matrix, which in turn are related to the processing conditions. This study analysed the fibre structure variation during the processing of a polypropylene matrix reinforced with cellulose flax pulp for different reinforcement concentrations. The fibre's geometrical parameters, length, diameter and aspect ratio have been measured and their statistical distributions have been assessed for each concentration. Furthermore, the effect of the microstructure variation on the final mechanical properties was analysed. In particular, changes in the interfacial area were evaluated based on the hypothesis that the fibres were cylindrical in shape and considering the average values of the diameters and the lengths calculated using a statistical distribution approach. The fibre interfacial area after the process decreases as the fibre concentration increases and this evaluation explains how the adhesion methods that are used for fibre surface modification fail because of the decrement in the modifier interfacial density. The Halpin–Tsai approach was used to model the experimental data obtained from tensile tests for different composites, so as to confirm the effect of fibre parameters, such as aspect ratio and interfacial area values, in the PP/cellulose blends final properties.     

Observation of transcrystalline growth of PLA crystals on sisal fibre bundles and the effect of crystal structure on interfacial shear strength

Hot-stage microscopy was used to characterise crystal growth at the interface between sisal fibre bundles and a polylactic acid (PLA) matrix in order to better understand the mechanical properties of sisal fibre–PLA composites. Cooling rates and crystallisation temperatures and times were varied to influence crystalline morphology at the interface. Single sisal fibre bundles were evaluated in their as received state or treated with 6 wt.% caustic soda solution for 48?h at room temperature. A microbond shear test was used to characterise the shear strength of the interface as a function of fibre surface treatment. These tests were performed on sisal fibre bundles carefully embedded in flat films of PLA supported on card mounts. Fibre bundles in a PLA matrix were cooled from 180?°C at rates from 2 to 9?°C/min and then crystallised isothermally. For as received fibre bundles uneven growth of PLA spherulites occurred at all cooling rates and crystallisation temperatures. For caustic soda treated fibres, uneven spherulitic growth was observed at crystallisation temperatures at and above 125?°C. In contrast, transcrystalline growth was observed for samples cooled to 120?°C at cooling rates from 2 to 6?°C/min and then allowed to crystallise. The microbond shear strengths of untreated and caustic soda treated fibre bundles were evaluated using Weibull statistics and the caustic soda treated fibres exhibited higher interfacial shear strengths in comparison to untreated fibres, reflecting the development of a transcrystalline layer at the fibre to matrix interface.     

The surface modification of cellulose fibres for use as reinforcing elements in composite materials

The interest in using cellulose fibres as reinforcing elements in composite materials based on polymeric matrices is constantly growing, mainly because of the many advantages associated with this renewable material. However, the preparation of cellulose-based composites is perturbed by the highly hydrophilic character of the fibres, which is associated with a low interfacial compatibility with hydrophobic polymeric matrices, as well as with a loss of mechanical properties after moisture uptake. In order to reduce the hydrophilic character of cellulose fibres and to improve the strength of their adhesion to the matrix, it is necessary to undertake a structural modification of their surface. Several approaches have been studied, namely (i) physical treatments such as corona, plasma, laser, vacuum ultraviolet and γ-radiation treatments; (ii) chemical grafting by direct condensation, including surface compatibilisation with hydrophobic moieties and co-polymerisation with the matrix. The copolymerisation approach called upon different strategies: (i) The use of bi-functional molecules capable of reacting with the OH groups of the cellulose surface and leaving the second functions available for further exploitation; (ii) The direct activation of the surface and the subsequent graftingfrom polymerisation; and (iii) The condensation of organometallic compounds, followed by their coupling with suitable reactive molecules or macromolecules. The characterisation of the modified surfaces involved a variety of techniques, including elemental analysis, contact angle measurements, inverse gas chromatography, X-ray photoelectron and FTIR spectroscopy, water uptake, etc. The present survey reviews the different approaches proposed in the literature and critically assesses their respective merits and drawbacks.     

Enhancing the Fibre Matrix Adhesion of Natural Fibre Reinforced Polypropylene by Electron Radiation Analyzed with the Single Fibre Fragmentation Test

The effects of electron radiation on natural fibre reinforced polypropylene have been analyzed with the single fibre fragmentation test. Specimens of single hemp, flax, ramie and cotton fibres/fibre bundles embedded in a polypropylene sheet were irradiated with electron radiation of 10 MeV with intensities of 5, 15 and 33 kGy. The radiation led to a strain reduction of the polypropylene but did also improve the adhesion between polymer and flax, hemp and cotton fibres/fibre bundles. The critical fragmentation length and the interfacial shear strength (IFSS) of the composite specimens have been determined showing a clear increase of the IFSS of up to 50% compared to specimens with applied coupling agents. Due to the high strain reduction of the PP at intensities of 15 and 33 kGy the different fibres could only be compared at 5 kGy. The ramie fibre specimens could be analyzed at 5 and 15 kGy intensity showing higher IFSS values at the higher intensity. A possible explanation for the improvement is the forming of radicals with the cellulose chains of the natural fibres and the polypropylene molecules leading to crosslinking and, therefore, better adhesion between the different components.     

Methods to determine surface energies of natural fibres: a review

To tailor the interaction across composite interfaces especially for the development of green composites, i.e. composites made completely from renewable materials, information about the fibre surfaces is required. We review the current state of the art of methods to determine the surface tension of natural fibres and discuss the advantages and disadvantages of techniques used. Although numerous techniques have been employed to characterise surface tension of natural fibres, it seems that commonly used wetting techniques are very much more affected by the non-ideal character of natural fibres. Inverse Gas Chromatography (IGC) is a much better suited technique to determine the surface energetic properties of natural fibres than wetting techniques. The surface tension of natural reinforcements, determined using IGC, was reported for nanosized bacterial cellulose as well as bamboo, cornhusk, flax, hemp and sisal, covering a wide range of cellulose content. The effect of methods to separate/extract fibres from the plants as well as of a few surface modification procedures on the fibre surface properties is also reviewed. The dispersive part of the natural fibre surface tension γ ^d _S varies from 32 to 61 mJ/m². The fibre surface tension increases with increasing cellulose content of natural fibres. We also found that a higher basicity (Donor Number, K _B to Acceptor Number, K _Aratio) was observed for fibres containing more cellulose. This may be reflective of higher crystalline cellulose content in the surfaces of the fibres, as only the ether linkage of the cellulose is labile for hydrogen bonding.     

Resin–Sisal and Wood Flour Composites Made from Unsaturated Polyester Thermosets

Short fibers and wood flour were selected as fillers in the production of two types of unsaturated polyester composites (bisphenolic and isophthalic-based thermosets). Sisal fibers were subjected to washing in order to remove the organic coating on the fibers (which were originally prepared for cord manufacture) and to maleic anhydride (MAN) esterification. The effect of these treatments on the thermomechanical properties of the composites, as well as on the mechanical properties (flexural and compression) and water absorption was investigated. All the results are coincident in showing the improved interfacial adhesion obtained by washing and mainly by esterification of the fibers. Additionally, hybrid wood flour sisal composites were prepared and their mechanical properties compared to those of the one-filler composites. The hybrid composites showed improved modulus and maximum stress.     

Effect of the molecular weight of sizing agent on the surface of carbon fibres and interface of its composites

The influence of different molecular weight sizing agent on the performances of carbon fibres and carbon fibres composites were studied. Three different kinds of molecular weight sizing were used. Surface composition of the fibres modified with aqueous sizing and topographies of carbon fibres surface were characterized by X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM) and scanning electron microscope (SEM). The interlaminar shear strength and hygrothermal ageing test have been used to study the effect of fibres coatings on the adhesion of surface. The results of the study indicate that the molecular weight of sizing agent has an important influence to the carbon fibres and carbon fibres composites. The high and low molecular weight sizing agent decreased the interfacial shear strengths and hygrothermal ageing of carbon fibres composite. The moderate molecular weight of sizing agent showed an improvement of the interfacial adhesion and hygrothermal ageing.     

Surface treatment of single sisal fibers with bacterial cellulose and its enhancement in fiber-polymer adhesion properties

In this work, a simple and effective method to modify the surface of single sisal fibers with G. xylinum was described. Single fiber tensile strength test, single fiber fragmentation test, thermal gravimetric analyses were conducted to assess the effects of different modification methods (unmodified, NaOH treatment and BC treatment). Fourier transform infrared spectroscopy, scanning electron microscopy and water uptake experiments were employed to characterize the resulting interfacial adhesion. It was shown that BC treatment produced better reinforced polymer composites with improved mechanical and long-term properties. The results also elucidated that BC nanofibrils formed a dense three dimensional network on single sisal fibers covering the roughened surface and filling the grooves and other surface ‘defects’ caused by NaOH modification in addition to its exposed hydroxyl groups to form hydrogen bonds with sisal fiber, all contributed to enhanced mechanical properties of sisal fibers as well as the better binding between sisal fibers and resin matrix. Moreover, this work also confirmed that internal geometrical and morphological differences exist in sisal fibers and this result is insightful for future natural fiber research about the importance of careful selection of fibers for consistent comparisons.     

Thermal behavior of chemically treated and untreated sisal fiber reinforced composites fabricated by resin transfer molding

Using thermogravimetric analysis (TGA), the thermal behavior of sisal fibers and sisal/polyester composites, fabricated by resin transfer molding (RTM), has been followed. Chemical treatments have been found to increase the thermal stability, which has been attributed to the resultant physical and chemical changes. Scanning electron microscopy (SEM) and infrared (FT-IR) studies were also performed to study the structural changes and morphology in the sisal fiber during the treatment. The kinetic studies of thermal degradation of untreated and treated sisal fibers have been performed using Broido method. In the composites, as the fiber content increases, the thermal stability of the matrix decreases. The treated fiber reinforced composites have been found to be thermally more stable than the untreated derivatives. The increased thermal stability and reduced moisture behavior of treated composites have been correlated with fiber/matrix adhesion.     

Effect of carbon nanotubes implantation on electrical properties of sisal fibre–epoxy composites

In this paper, the effects of carbon nanotubes (CNT) implantation and sisal fibre size on the electrical properties of sisal fibre-reinforced epoxy composites are reported. For this purpose, the epoxy composites reinforced with CNT-implanted sisal fibre of 5 mm and 10 mm lengths were prepared by hand moulding and samples characterized for their electrical properties, such as dielectric constant (ε′), dielectric dissipation factor (tan δ) and AC conductivity (σ_ac) at different temperatures and frequencies. It was observed that the dielectric constant increases with increase in temperature and decreases with increase in frequency from 500 Hz to 5 KHz. Interestingly, the sample having CNT-implanted sisal fibre of 5 mm length exhibited the highest value of dielectric constant than the one with length 10 mm. This is attributed to the increased surface area of sisal fibre and enhancement of the interfacial polarization. At a constant volume and a length of 5 mm of the fibres, the number of interfaces per unit volume element is high and results in a higher interfacial polarization. The interfaces decrease as the fibre length increases, and therefore, the value of ε′ decreases at 10 mm fibre length. The peak value of the dielectric constant decreases with increasing frequency. A continuous decrease in dissipation factor (tan δ) with increasing frequency for all samples was observed, while at lower temperatures, the values of tan δ remains approximately same. The AC conductivity for 5 mm length sisal epoxy composite and 10 mm length sisal fibre–epoxy composites is higher than that of pure epoxy at all the frequencies.