Synthesis of poly(arylene ether sulfone)‐block‐sulfonated polybutadiene: the selective post‐sulfonation of block copolymers as proton exchange membranes

A series of poly(arylene ether sulfone)‐block‐sulfonated polybutadiene (PAES‐b‐sPB) with different ion exchange capacities (IECs) were synthesized and evaluated as proton exchange membranes (PEMs) for possible applications in fuel cells. These sulfonated block copolymers were synthesized via condensation reaction between modified PAES and PB prepolymers, followed by selective post‐sulfonation of PB blocks using acetyl sulfate as the sulfonating reagent. The sulfonic groups were only attached onto PB blocks due to the high reactivity of double bonds to acetyl sulfate. The success of synthesis and selective post‐sulfonation were all confirmed by the Fourier transform infrared (FT‐IR) and nuclear magnetic resonance (NMR) spectra. PAES‐b‐sPB had good film‐forming ability and thermal stability. Mechanical properties of membranes varied with the sulfonation. The presence of sulfonic groups increased the tensile strength and Young's modulus but decreased the elongation at break. Transmission electron microscopy (TEM) images showed large ionic aggregates in membranes. Phase separation as well as the interconnected sulfonate groups which only localized on flexible PB blocks led to these ionic domains. The proton conductivity increased with the increasing IEC and temperature. With relatively low IEC, most membranes still exhibited sufficient proton conductivity. The above results indicated this strategy could be a prospective choice to prepare novel PEMs. Copyright © 2010 John Wiley & Sons, Ltd.     

Poly(arylene ether) ionomers containing sulfofluorenyl groups: Effect of electron-withdrawing groups on the properties

For polymer electrolyte membrane fuel membrane cell (PEMFC) applications, the effect of electron-withdrawing groups on the properties of sulfonated poly(arylene ether) (SPE) ionomer membranes was investigated. A series of poly(arylene ether)s containing fluorenyl groups and electron-withdrawing groups (sulfone, nitrile, or fluorine) was synthesized, which were sulfonated with chlorosulfonic acid using a flow reactor to obtain the title ionomers. The ionomers had high molecular weight (M_n > 77 kDa, M_w > 238 kDa) and gave tough, ductile membranes by solution casting. The ion exchange capacity (IEC) of the membranes ranged from 1.6 to 3.5 mequiv/g as determined by titration. The electron-withdrawing groups did not appear to affect the thermal properties (decomposition temperature higher than 200 °C). The presence of nitrile groups, especially at positions meta to the ether linkages, improved the oxidative stability of the SPE membranes, while it led to a deterioration of the hydrolytic stability. The perfluorinated biphenylene groups were effective in providing high mechanical strength with reasonable dimensional change, probably due to a somewhat decreased water absorbability. The SPE membrane containing sulfone groups showed the highest proton conductivity (10⁻³-10⁻¹ S/cm) at 20-93% RH (relative humidity) and 80 °C. The nitrile-containing SPE membrane showed smaller apparent activation energies for oxygen and hydrogen permeability and is thus considered to be a possible candidate for applications in PEMFCs.     

Preparation and properties of UV irradiation-induced crosslinked sulfonated poly(ether ether ketone) proton exchange membranes

The crosslinkable sulfonated poly(ether ether ketone)s (SPEEKs) were synthesized by nucleophilic substitution reaction of diallyl bisphenol A, tert-butylhydroquinone, 4,4′-difluorobenzophenone and sodium 5,5′-carbonylbis(2-fluorobenzene-sulfonate). The SPEEKs with high intrinsic viscosity showed good solubility and could be cast into flexible and transparent membranes. The SPEEK membranes containing benzophenone (BP) and triethylamine (TEA) photo-initiator system were treated by UV light to promote crosslinking. The experimental results revealed that the crosslinked membrane with 10 min irradiation time showed the most potential as proton exchange membrane for direct methanol fuel cell applications. When the irradiation time increased from 0 to 10 min, the water uptake decreased from 29.1 to 26.1%, and the tensile modulus and the tensile strength enhanced sharply from 0.80 to 1.44 GPa and from 40.3 to 63.4 MPa, respectively. In addition, the methanol diffusion coefficient reduced sharply from 1.70 × 10⁻⁶ to 7.42 × 10⁻⁷ cm²/s with only slight sacrifice in the proton conductivity, which made the crosslinked membrane with 10 min irradiation time possess the highest selectivity.     

Selectively sulfonated poly(aryl ether sulfone)‐b‐polybutadiene for proton exchange membrane

A series of selectively sulfonated poly(arylene ether sulfone)‐b‐polybutadiene copolymers (SPAES‐b‐PB) were prepared based on carboxyl terminated polybutadiene (CTPB) and sulfonated poly(arylene ether sulfone) (SPAES) that was directly prepared by polycondensation of 4,4′‐isopropylidenediphenol with different molar ratios of disodium 3,3′‐disulfonate‐4,4′‐dichlorodiphenyl sulfone (SDCDPS) to 4,4′‐dichlorodiphenylsulfone (DCDPS), and subsequent selective postsulfonation of flexible PB block was carried out. Epoxidized modification of membranes was conducted by an in situ‐generated peracid method. The content of sulfonic acid groups attaching to aromatic rings in SPAES was determined by ¹H NMR and was in good aggrement with the controlled ratios. The effect of sulfonated rigid blocks on the postsulfonation of PB blocks was studied by Fourier transform infrared spectroscopy. The glass transition temperature (T_g) and the temperature of the melting peak (T) of membranes in acid form were studied by differential scanning calorimetry. Fenton's reagent test revealed that the selectively sulfonated SPAES‐b‐PB membranes had good stability to oxidation. The microstructure of rod‐like rigid SPAES blocks and interpenetrating network of ions were observed by transmission electron microscopy. Complex impedance measurement showed that an epoxidized membrane with SPAES‐40 exhibited the highest proton conductivity (1.08 × 10^?1 S/cm, 90 °C), which was due to the formation of obvious ionic networks. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 665–672, 2006     

Synthesis and characterization of poly(aryl ether ketone) ionomers with sulfonic acid groups on pendant aliphatic chains for proton-exchange membrane fuel cells

A series of parent poly(aryl ether ketone)s bearing different content of unsaturated pendant propenyl groups were synthesized via nucleophilic substitution polymerization from 3,3′-diallyl-4,4′-dihydroxybiphenyl, 9,9′-bis(4-hydroxyphenyl) fluorene and 4,4′-difluorobenzophenone. The polymers with pendant aliphatic sulfonic acid groups were further synthesized by free radical thiol-ene coupling reactions between 3-mercapto-1-propanesulfonic sodium and the parent propenyl functional copolymers. The resulting sulfonated polymers with high inherent viscosity (1.83-4.69 dL/g) were soluble in polar organic solvents and can form flexible and transparent membranes by casting from their solutions. The copolymers with different ion exchange capacity could be conveniently synthesized by varying the monomers ratios. Transmission electron microscopy (TEM) was used to examine the microstructures of the membrane and the results revealed that significant hydrophilic/hydrophobic microphase separation with spherical, uniform-sized (5-10 nm) and well-dispersed hydrophilic domains was afforded. The proton conductivities of the as-prepared membranes and the state-of-the-art Nafion 117 membrane in fully hydrated state were investigated. The results revealed that the proton conductivity of the synthesized membranes increased more remarkably than that of Nafion 117 membrane with increasing temperature. The membrane with 1.69 mequiv/g of IEC had a conductivity of 2.5 × 10⁻² Scm⁻¹ at 100 °C. The membranes also possessed excellent mechanical properties, good thermal, oxidative, hydrolytic and dimensional stabilities.     

Synthesis and properties of poly(aryl ether benzimidazole) copolymers for high-temperature fuel cell membranes

A series of poly(aryl ether benzimidazole) copolymers bearing different aryl ether linkage contents were synthesized by condensation polymerization in polyphosphoric acid (PPA) by varying the feed ratio of 4,4′-dicarboxydiphenyl ether (DCPE) to terephthalic acid (TA). As the ether unit content in the copolymer increased, the solubility of the copolymer in PPA and N,N′-dimethylacetamide/LiCl improved. For example 3–7 wt.% DMAc solution containing 2 wt.% of LiCl could be prepared from the copolymers. XRD studies revealed that the incorporation of flexible aryl ether linkages increased the chain d-spacings of the polymer backbones and decreased the crystallinity of the copolymers. Still, these copolymers having ether linkages showed reasonably good thermal/mechanical stability and high proton conductivity. For example, the copolymer with 30 mol% ether linkage had a tensile strength of 43 MPa (at 26 °C and 40% relative humidity) at an acid doping level of 7.5 mol H₃PO₄ and a proton conductivity of 0.098 S cm⁻¹ (at 180 °C and 0% relative humidity) at an acid doping level of 6.6 mol H₃PO₄.     

Synthesis of fluoro-containing sulfonated poly(phthalazinone ether ketone ketone)s and their properties as PEM in PEMFC and DMFC

A series of sulfonated poly(ether ketone ketone)s (SPPFEKKs) containing both of phthalazinone and hexafluoroisopropylidene moieties were synthesized by direct nucleophilic polycondensation reaction from 4-(4-hydroxyphenyl)-1(2H)-phthalazinone (DHPZ), 4,4-hexafluoroisopropylidene-diphenol (BPAF), 1,4-bi(4-fluorobenzoyl) benzene (DFKK) and 1,4-bi(3-sodium sulfonate-4-fluorobenzoyl) benzene (SDFKK). The obtained SPPFEKKs had high molecular weight with inherent viscosity ranged from 1.29 to 1.53 dL/g and their chemical structure was characterized by FT-IR and ¹H NMR. The ionic membranes of SPPFEKKs showed high proton conductivity, for instance, SPPFEKK-120 (DS = 1.20) demonstrated 1.0 × 10⁻¹ S/cm proton conductivity at 95 °C, which was very close to that of Nafion^®117. All the SPPFEKK membranes exhibited methanol permeability lower than 2.76 × 10⁻⁷ cm²/s, which was much lower than that of Nafion^®117 (2.38 × 10⁻⁶ cm²/s). These copolymers also showed excellent thermal stability and good solubility in aprotic polar organic solvents. The ionic membranes of SPPFEKK demonstrated tensile strength varied from 57 to 69 MPa depending on their DS.     

Sulfonated poly(ether ether ketone) as an alternative charged material to poly(vinyl chloride) in the design of ion-selective electrodes

To date, poly(vinyl chloride) (PVC) is the most used polymer in the design of ion selective electrode (ISE) membranes. This paper is focused on the use of sulfonated poly(ether ether ketone) (SPEEK) as an alternative material to PVC for the design of ISEs. SPEEK of the desired degree of sulfonation is synthesized from poly(ether ether ketone) (PEEK). An NH₄⁺-ISE has been chosen as a model electrode to study the efficiency of SPEEK as polymer matrix of the membrane. The material was evaluated in ionophore free ion exchanger membranes as well as in ion-selective electrodes membranes containing nonactine as ionophore. Analytical performance parameters of the prepared electrodes were evaluated. The electrodes show a slope between 50 and 60 mV dec⁻¹ depending on both the calibration medium and the membrane composition. A linear range of response between 10⁻⁴ and 1.0 M and a lifetime of 1-2 months were obtained. The interferences of cations such us Ca²⁺, Na⁺, Li⁺ and K⁺ over the prepared ISEs are studied as well. Although the plasticizer in the SPEEK based membrane matrix is not necessary, its presence improves the sensibility. This makes SPEEK a good potential choice over alternative membrane matrices reported in the literature and a promising platform for the establishment of membrane components.     

Sulfonated poly(fluorene-co-sulfone)ether membranes containing perfluorocyclobutane groups for fuel cell applications

A new class of sulfonated poly(fluorene-co-sulfone)ether membranes containing perfluorocyclobutane (PFCB) groups were synthesized and characterized in terms of their electrochemical properties as proton exchange membranes for fuel cells. Two monomers, 9,9-bis(4-trifluorovinyloxyphenyl)fluorene and 4,4′-sulfonyl-bis(trifluorovinyloxy)biphenyl were synthesized and statistically copolymerized by thermal [2π + 2π] cycloaddition to yield a series of polymers containing 0–60 mol% of fluorenyl content (PFS-X). The copolymers were then sulfonated using chlorosulfonic acid to afford five kinds of ionomers with different sulfonation levels (SPFS-X), which were cast into membranes and analyzed in terms of electrochemical properties. It was found that the ion exchange capacity (IEC), water uptake, proton conductivity and methanol permeability values of SPFS-X increased with the increment of the sulfonated fluorenyl content. The proton conductivities of SPFS-50 and -60 with high IECs and water uptake values were higher than those of Nafion-115 between 25 and 80 °C. The methanol permeability of SPFS-X was considerably lower than that of Nafion-115.     

Fluorene-containing block sulfonated poly(ether ether ketone) as proton-exchange membrane for PEM fuel cell application

A series of sulfonated block poly(ether ether ketone)s with different sulfonic acid group clusters were successfully synthesized by nucleophilic displacement condensation. Membranes were accordingly cast from their DMSO solutions, and fully characterized by determining the ion-exchange capacity, water uptake, proton conductivity, dimensional stabilities and mechanical properties. The experimental results showed that the main properties of the membrane can be tailored by changing the cluster size of sulfonic acid groups. The membrane of block-7c(40) has good mechanical, oxidative and dimensional stabilities together with high proton conductivity (5.09 × 10⁻² S cm⁻¹) at 80 °C under 100% relative humidity. The membranes also possess excellent thermal and dimensional stabilities. These polymers are potential and promising proton conducting membrane material for PEM full cell applications.     

Sulfonated poly(fluorenyl ether) membranes containing perfluorocyclobutane groups for fuel cell applications

This paper describes the preparation and electrochemical properties of new proton conducting polymer membranes, sulfonated poly(fluorenyl ether) membrane-containing perfluorocyclobutane (PFCB) moieties for fuel cell applications. The sulfonated polymers were prepared via thermal cyclodimerization of 9,9-bis(4-trifluorovinyloxyphenyl)fluorene and subsequent post-sulfonation using chlorosulfonic acid (CSA) as a sulfonating agent. The post-sulfonation reaction was carried out by changing the molar ratio of CSA/repeating unit of the polymer at room temperature for 5 h and the resulting sulfonated polymers showed different degrees of sulfonation (DS) and ion exchange capacities (IEC). With the increment of CSA content, the DS, IEC and water uptake of the sulfonated polymer membranes increased. Their proton conductivity was investigated as a function of temperature. The polymer membrane with an IEC value of 1.86 mmol/g showed a water content of 25% similar to Nafion-115's but showed higher proton conductivity than Nafion-115 over the temperature 25–80 °C. The polymer membrane with lower water uptake and higher IEC showed similar proton conductivity and methanol permeability to Nafion-115. These results confirmed that the sulfonated poly(fluorenyl ether)-containing PFCB groups could be a promising material for fuel cell membranes.     

Sulfonated poly(ether ether ketone)/polyaniline composite proton-exchange membrane

Sulfonated poly(ether ether ketone) (PEEK) was prepared by sulfonation of commercial Victrex^@ PEEK and degree of sulfonation was found to be about 44.5% by ¹H NMR. Sulfonated PEEK/polyaniline composite membranes, in order to prevent methanol crossover, were prepared by chemical polymerization of a thin layer of polyaniline (PANI) in the presence of a high oxidant concentration on a single face modification. FTIR and PANI coating density studies confirmed the loading of PANI in sulfonated PEEK membrane matrix. PANI composite membranes with different polymerization time were prepared and subjected to thermogravimetric analysis as well as electrochemical and methanol permeability study to compare with sulfonated PEEK and Nafion 117 membrane. Ion-exchange capacity, water uptake, proton transport numbers and proton conductivities for different PANI composite sulfonated PEEK (SPEEK) membranes were found to be dependent on the coating density of the PANI in the membrane matrix and were slightly lower than that of Nafion 117 membrane. Methanol permeability of these membranes (especially SPEEK/PANI-1.5) was about four times lower than Nafion 117 membrane. Among the all SPEEK membranes synthesized in this study, SPEEK-1.5 appears to be more suitable for direct methanol fuel cell (DMFC) application considering optimum physicochemical and electrochemical properties, thermal stability as well as very low methanol permeability. Above all, the cost-effective and simple fabrication technique involved in the synthesis of such composite membranes makes their applicability quite attractive.     

Sensitive fluorimetric flow injection analysis for fluoride ion with a novel reagent, 2',7'-dichlorofluorescein di-tert-butyldimethylsilyl ether

A novel reagent, 2′,7′-dichlorofluorescein di-tert-butyldimethylsilyl ether (FCl₂TBS), was synthesized for fluoride ion and used for a sensitive fluorimetric flow injection analysis by detecting the recovery of fluorescence due to cleavage of Si-O bond. Four kinds of fluorescein di-tert-butyldimethylsilyl ether (FTBS) analogues were synthesized and FCl₂TBS was the best. By introducing chlorine to FTBS, stability of the reagent, reactivity and the baseline signals were improved. The FIA system was three lines. The sample solution (aqua medium) was injected in the carrier solution (water) and merged with the reagent solution (2.0 × 10⁻⁵ M FCl₂TBS acetone solution), then mixed with phosphate buffer solution (pH 7.5). The fluorescence intensities were measured at λ_ex 503 nm and λ_em 527 nm. The calibration graph had linear relationship between (1.0-50.0) × 10⁻⁶ M and the determinable limit was 1.0 × 10⁻⁶ M. The relative standard deviation of 12 measurements with 1.0 × 10⁻⁵ M F⁻ solution was 1.0% and the sample throughput was 13 h⁻¹. The developed method was successfully applied to river and tap water samples.     

Methanol permeability in sulfonated poly(etheretherketone) membranes: A comparison with Nafion membranes

Partially sulfonated poly(etheretherketone) (SPEEK) samples were prepared by modification of corresponding poly(etheretherketone) (PEEK) with concentrated sulfuric acid. Membranes cast from these materials were evaluated as polymer electrolytes for direct methanol fuel cells (DMFCs). SPEEK membranes were characterized by ¹H NMR, FT-IR and TGA. The transverse proton conductivities increased from 4.1 to 9.3 × 10⁻³ S/cm with the increase of the degree of sulfonation (DS) from 0.59 to 0.93. These values were comparable with that of Nafion 117 membrane (1.0 × 10⁻² S/cm) measured under the same condition. Nearly one order magnitude difference between transverse conductivity and longitudinal conductivity was found. The methanol permeabilities of the SPEEK membranes were all lower than that of Nafion 117 membrane. The effects of temperature and methanol concentration on the methanol permeability were also studied. In addition, the selectivities of the SPEEK membranes for protons and methanol were all higher than that of Nafion 117 membrane.     

Modification of proton conductive polymer membranes with phosphonated polysilsesquioxanes

New hybrid membranes for fuel cell applications based on sulfonated poly(ether ether ketone) (SPEEK) and phosphonated polysilsesquioxanes were synthesized. The impedance spectroscopy measurements show an increase of the proton conductivity for all studied composites, in comparison to plain SPEEK. For hybrid membranes containing 20 wt% of polysilsesquioxane with 80 mol% of phosphonated units the conductivities can reach values that are similar to Nafion 117^® at 100% RH. The best results of proton conductivity (142 mS/cm) were obtained for composites with 40 wt% of the same polysilsesquioxane at 120 °C also at 100% RH.     

Preparation of poly(ether ether ketone)-based polymer electrolytes for fuel cell membranes using grafting technique

Poly(ether ether ketone) (PEEK)-based polymer electrolyte membranes (PEMs) was successfully prepared by radiation grafting of a styrene monomer into PEEK films and the consequent selective sulfonation of the grafting chains in the film state. Using milder sulfonation, the sulfonation reactions proceeded at the grafted chains in preference to the phenylene rings of PEEK main chains; as a result, the grafted films could successfully transform to a PEM with conductivity of more than 0.1 S/cm. The ion exchange capacity (IEC) and conductivity of the grafted PEEK electrolyte membranes were controlled to the ranges of 1.2–2.9 mmol/g and 0.03–0.18 S/cm by changing the grafting degree. It should be noted that this is the first example of directly transforming super-engineering plastic films into a PEM using radiation grafting.     

Melting behavior of poly(ether ether ketone) in its blends with poly(ether imide)

We detail the melting behavior of poly(ether ether ketone) (PEEK) and investigate its melting behavior in miscible blends with poly(ether imide) (PEI). The determination of the equilibrium melting point (T_m⁰) of PEEK is discussed by considering its inhomogeneous morphology. T_m⁰ is obtained by a long extrapolation of a Hoffman–Weeks plot to 384°C. Hindrance of PEEK crystal reorganization induced by PEI during heating is observed over the blend composition investigated (20–75 wt % PEEK). This behavior is correlated with the incorporation of PEI in the interlamellar zones of PEEK crystals. The interaction parameter χ of PEEK/PEI blends is estimated by the equilibrium melting point depression. This gives the interaction density B = ?1.2 cal/cm³, and x = ?0.40 at 400°C. © 1993 John Wiley & Sons, Inc.     

Characterization and performance of proton exchange membranes for direct methanol fuel cell: Blending of sulfonated poly(ether ether ketone) with charged surface modifying macromolecule

Modification of sulfonated poly(ether ether ketone) (SPEEK) membrane was attempted by blending charged surface modifying macromolecule (cSMM). The modified membrane was tested for direct methanol fuel cell (DMFC) application; i.e. a SPEEK/cSMM blend membrane was compared to a SPEEK membrane and a Nafion 112 membrane for the thermal and mechanical stability, methanol permeability, and proton conductivity. Thermal and mechanical stability of the blended membrane were slightly reduced from the SPEEK membrane but still higher than the Nafion 112 membrane. The blend membrane was found to be promising for DMFC applications because of its lower methanol diffusivity (2.75 × 10⁻⁷ cm² s⁻¹) and higher proton conductivity (6.4 × 10⁻³ S cm⁻¹), than the SPEEK membrane. A plausible explanation was given for the favorable effect of cSMM blending.     

Preparation and characterization of proton-conducting sulfonated poly(ether ether ketone)/phosphatoantimonic acid composite membranes

The solid proton conductor, phosphatoantimonic acid, HSbP₂O₈ · H₂O was prepared by ion exchange of the corresponding potassium salt. The composite membranes of SPEEK with up to 40 wt% of HSbP₂O₈ · H₂O were prepared by introducing the solid proton conductor from the aqueous suspension. The composite membranes were characterized using FT-IR, powder X-ray diffraction, SEM, DSC/TGA. Thermal stability of the composite membranes was slightly lower than that of SPEEK. The composite membranes had higher water uptake when compared with SPEEK and the membranes exhibited controlled swelling up to 50 °C. The proton conductivity of the membranes was measured under 100% relative humidity up to 70 °C. The composite membranes showed enhanced proton conductivity up to 20 wt% of HSbP₂O₈ · H₂O and the conductivity was reduced with further increase of HSbP₂O₈ · H₂O loading. A maximum of four-fold increase in proton conductivity at 70 °C was observed for the composite membrane with 20 wt% of solid proton conductor.