Synthesis and properties of phthalonitrile-terminated oligomeric poly(ether imide)s containing phthalazinone moiety

Three novel series of soluble and curable phthalonitrile-terminated oligomeric poly(ether imide)s containing phthalazinone moiety were synthesized from an excess amount of three dianhydrides and phthalazinone-based diamine, followed by reacting with 4-(3-aminophenoxy)phthalonitrile (APPh) in a two-step, one-pot reaction, respectively. The phthalonitrile oligomers containing phthalazinone moiety were cured in the presence of 4,4′-diaminodiphenylsulfone (DDS). The oligomers and the crosslinked polymers were characterized by DSC, FT-IR and elemental analysis. These phthalonitrile oligomers containing phthalazinone groups were found to be soluble in some aprotic solvents, such as chloroform, pyridine, m-cresol and N-methyl-2-pyrrolidone (NMP). The crosslinked polymers were insoluble in all solvents. The thermal properties of the oligomers and the crosslinked polymers were evaluated using DSC and TGA analysis. The phthalonitrile oligomers showed high glass transition temperatures (T_gs) in the range of 214-256 °C and high decomposition temperatures with 10% weight loss (T_d10%) ranging from 523 to 553 °C. The crosslinked polymers showed excellent thermal stability with the 10% weight loss temperatures ranging from 543 to 595 °C, but did not exhibit a glass transition temperature upon heating to 350 °C.     

Novel aromatic poly(amide-hydrazide)s based on the bipyridine. Part I: Synthesis, characterization and thermal stability

A series of new poly(amide-hydrazide)s were obtained by the direct polycondensation of 5-amino 5′-carbohydrazido-2,2′-bipyridine with commercially available diacids by means of triphenyl phosphite and pyridine in the N-methyl-2-pyrrolidone (NMP) solutions containing dissolved LiCl. The resulting hydrazide containing polymers exhibited inherent viscosities in the 0.42-0.64 dL/g range. All copolymers were soluble in polar solvents such as NMP and dimethyl sulfoxide (DMSO). Most of the amorphous hydrazide copolymers formed flexible and tough films by solvent casting. The poly(amide-hydrazide)s had glass-transition temperatures (T_g) between 178 and 206 °C. All hydrazide copolymers could be thermally converted into the corresponding poly(amide-oxadiazole) approximately in the region of 300-400 °C, as evidenced by the DSC thermograms. The oxadiazole polymers and copolymers showed a dramatically decreased solubility and higher T_g when compared to their respective hydrazide prepolymers. They exhibited T_gs of 197-248 °C and were stable up to 450 °C in air or nitrogen.     

Preparation and nonlinear optical properties of novel Y-type polyesters with highly enhanced thermal stability of second harmonic generation

3,4-Di-(2′-hydroxyethoxy)benzylidenemalononitrile (3) was prepared and condensed with terephthaloyl chloride and adipoyl chloride to yield novel Y-type polyesters (4-5) containing 3,4-dioxybenzylidenemalononitrile groups as NLO-chromophores, which constituted parts of the polymer main-chains. The resulting polymers 4-5 are soluble in common organic solvents such as acetone and N,N-dimethylformamide. They showed thermal stability up to 300 °C in thermogravimetric analysis with glass-transition temperatures obtained from differential scanning calorimetry in the range 89-91 °C. The second harmonic generation (SHG) coefficients (d₃₃) of poled polymer films at the 1064 nm fundamental wavelength were around 2.47 pm/V. The dipole alignment exhibited high thermal stability even at 10 °C higher than T_g, and there is no SHG decay below 100 °C due to the partial main-chain character of polymer structure, which is acceptable for NLO device applications.     

Synthesis and characterization of amorphous poly(ethylene terephthalate) copolymers containing bis[4-(2-hydroxyethoxy)phenyl]sulfone

Poly(ethylene terephthalate) copolymers (abbreviated as PETS) that contain bis[4-(2-hydroxyethoxy)phenyl]sulfone (BHEPS) were prepared from dimethyl terephthalate (DMT), ethylene glycol (EG) (5-95%) and BHEPS (5-95%). The compositions and microstructures of the copolyesters were determined by ¹H and ¹³C nuclear magnetic resonance (NMR) spectroscopy, respectively. The thermal behaviors were studied over the entire range of copolymer compositions, using X-ray analysis, differential scanning calorimeter (DSC) and thermogravimetric analysis (TGA). The molecular weights, optical characteristics and tensile properties of these polymers were also determined. Experimental results indicated that the copolymers had a random microstructure. The intrinsic viscosities of the copolymers ranged from 0.65 to 0.69 dL/g. The copolyesters with BHEPS of <10 mol% were crystallizable, whereas the copolyesters with BHEPS of ?10 mol% were amorphous. Incorporating BHEPS affected the glass-transition temperature (T_g) values of those polymers, from about 81 °C for PETS₅ to 126 °C for PETS₉₅. The optical transmissions exceeded 86% for λ = 400 nm for all of the amorphous polyesters. The tensile modulus and strength of the copolyesters increased with BHEPS. However, they also became brittle and their elongation at break decreased.     

Preparation and properties of high performance bismaleimide resins based on 1,3,4-oxadiazole-containing monomers

In research towards high performance polymeric materials, two novel series of bismaleimide (BMI) resins based on 1,3,4-oxadiazole-containing monomers have been designed and prepared by the copolymeriziation reaction of 5-tert-butyl-1,3-bis[5-(4-maleimidophenyl)-1,3,4-oxadiazole-2-yl]benzene (Buoxd) or 4,4′-bis[5-(4-maleimidophenyl)-1,3,4-oxadiazole-2-yl]diphenyldimethylsilane (Sioxd) and 4,4′-bismaleimidodiphenylmethane (BMDM) in different feed ratios. The structures, thermal and dynamic mechanical properties of all the resulting BMI resins were carefully characterized by a combination of methods such as IR, DSC, TGA and DMA. Investigation of the copolymerization process has shown that with an increase of the weight ratio of Buoxd or Sioxd, melting transition temperature (T_m) of BMI monomer mixtures decreased and the exothermic polymerization temperature (T_p) increased. For all BMI monomer mixtures, a rapid polymerization process was observed in the early stage, as shown by the IR investigations. No glass transition was observed for the resulting BMI resins in the temperature range from 50 °C to 350 °C, indicating the formation of highly cross-linking networks. The initial thermal decomposition temperatures (T_d) of the BMI resins were in the range of 477-493 °C in nitrogen and 442-463 °C in the air. Dynamic mechanical analysis (DMA) of the composites made of the BMI resins and glass cloth showed high bending modulus not only at room temperature (E′, 1.9-5.3 GPa) but also at high temperature, e.g., 400 °C (E′, 1.7-4.4 GPa).     

Molecular design, synthesis and electro-optic properties of novel Y-type polyurethanes with high thermal stability of second harmonic generation

2,4-Di-2^′-hydroxyethoxy)benzylidenemalononitrile (3) was prepared and condensed with 2,4-toluenediisocyanate and 3,3^′-dimethoxy-4,4^′-biphenylenediisocyanate to yield unprecedented novel Y-type polyurethanes (4-5) containing 2,4-dioxybenzylidenemalononitrile group as a nonlinear optical (NLO) chromophore, which constitutes a part of the polymer backbone. The resulting polyurethanes 4-5 were soluble in common organic solvents such as acetone and DMF. Polymers 4-5 showed a thermal stability up to 260 °C from thermogravimetric analysis (TGA) with differential scanning calorimetry (DSC) giving T_g values around 143-156 °C. The approximate lengths of aligned NLO-chromophores estimated from AFM images of poled polymer films were about 10 nm. The SHG coefficients (d₃₃) of poled polymer films were around 7.4 × 10⁻⁹ esu. These Poled polymers exhibited a greater thermal stability of dipole alignment even at 10 °C higher than T_g, and no SHG decay was observed below 155 °C due to the partial main chain character of the polymer structure and extensive hydrogen bonds between urethane linkage, which is acceptable for NLO device applications.     

Synthesis, curing behavior and thermal properties of fluorene containing benzoxazines

A series of difunctional fluorene-based benzoxazine monomers were synthesized from the reaction of 9,9-bis-(4-hydroxyphenyl)-fluorene with formaldehyde and primary amines including aniline, o-toluidine, n-butylamine, and n-octylamine. Their chemical structures were confirmed by FT-IR, ¹H and ¹³C NMR analyses. The curing behaviors of the precursors were monitored by differential scanning calorimetry (DSC) and FT-IR. The thermal properties of cured polymers were evaluated with DSC and thermogravimetric analysis (TGA). The fluorene-based polybenzoxazines show the typical curing characteristic of oxazine ring-opening for difunctional benzoxazines centred at 231-250 °C, and remarkably higher glass transition temperature and better thermal stability ascribed to the high rigidity, high aromatic content, and intermolecular and intramolecular hydrogen bonding. The thermal decomposition temperature and char yield of aromatic amine-fluorene-based polybenzoxazines are much higher than those of aliphatic amine-based polybenzoxazines.     

Synthesis, characterization and photocrosslinking properties of polyacrylamides having bromo substituted pendant cinnamoyl moieties

New 3- and 4-bromocinnamoyl aniline were synthesized condensing 4-aminoacetophenone and the respective bromobenzaldehydes in the presence of sodium hydroxide. The monomers, 4-(3′-bromocinnamoyl) phenyl acrylamide (4,3′-BCPA) and 4-(4′-bromocinnamoyl) phenyl acrylamide (4,4′-BCPA) were prepared by reacting the respective chalcones and acryloyl chloride in the presence of triethylamine at 0-5 °C. Homopolymers of 4,3′-BCPA and 4,4′-BCPA was carried out in methyl ethyl ketone using benzoyl peroxide (BPO) under nitrogen atmosphere at 70 °C. The prepared polymers were characterized by UV, IR, ¹H-NMR and ¹³C-NMR techniques. The molecular weights (M_w and M_n) of the polymers were determined by gel permeation chromatography. The thermogravimetric analysis (TGA) of the polymers in nitrogen atmosphere reveals that they possess very good thermal stability required of a negative type photoresist. The glass transition temperature of poly(4,3′-BCPA) and poly (4,4′-BCPA) were found to be 55 and 64 °C respectively. The solubility of the polymers was tested in various polar and non-polar solvents. Photocrosslinking nature of the polymer samples was carried out in the presence and absence of various triplet photosensitizers in solution phase using chloroform solvent under medium frequency UV light. For using the polymers as negative photoresist materials the rate of photocrosslinking of the polymers was measured under the influence of different solvents, concentrations and position of the substituent.     

Synthesis and characterization of novel polyamides from new aromatic phosphonate diamine monomer

New aliphatic-aromatic and fully aromatic phosphonate polyamides were prepared by polycondensation reaction of our synthesized aromatic diamine: tetraethyl[(2,5-diamino-3,6-dimethylbenzene-1,4-diyl)dimethanediyl]bis(phosphonate) with the specific di-acylchloride (adipoyl chloride, isophthaloyl chloride and terephthaloyl chloride). The chemical structure of all samples were characterized by (¹H and ³¹P) NMR, MALDI-TOF MS, FT-IR tools, whereas their thermal properties were determined by DSC and TGA techniques. The phosponate polyadipamide (referred as PAP) is a semi-crystalline sample with a melting temperature at about 261 °C and glass transition (T_g) of 71 °C. All polymers show two thermal degradation steps in the temperature range 270-550 °C. Each polymer, independently its structure, shows the first maximum rate of thermal decomposition temperature (PDT) around 300-310 °C, which may be due to thermal degradation of phoshonate groups. MALDI-TOF spectra, beside the linear oligomers terminated with the specific groups expected in accord to the synthesis procedure, reveals the presence of cyclic oligomers in the polyadipamide and polyisophthalamide samples.     

Thermal stability of microencapsulated epoxy resins with poly(urea-formaldehyde)

A series of microcapsules filled with epoxy resins with poly(urea-formaldehyde) (PUF) shell were synthesized by in situ polymerization, and they were heat-treated for 2 h at 100 °C, 120 °C, 140 °C, 160 °C, 180 °C and 200 °C. The effects of surface morphology, wall shell thickness and diameter on the thermal stability of microcapsules were investigated. The chemical structure and surface morphology of microcapsules were investigated using Fourier-transform infrared spectroscope (FTIR) and scanning electron microscope (SEM), respectively. The thermal properties of microcapsules were investigated by thermogravimetric analysis (TGA and DTA) and by differential scanning calorimetry (DSC). The thermal damage mechanisms of microcapsules at lower temperature (<251 °C) are the diffusion of the core material out of the wall shell or the breakage of the wall shell owing to the mismatch of the thermal expansion of core and shell materials of microcapsules. The thermal damage mechanisms of microcapsules at higher temperature (>251 °C) are the decomposition of shell material and core materials. Increasing the wall shell thickness and surface compactness can enhance significantly the weight loss temperatures (T_d) of microcapsules. The microcapsules with mean wall shell thickness of 30 ± 5 μm and smoother surface exhibit higher thermal stability and can maintain quite intact up to approximately 180 °C.     

Synthesis of multi-arm star polystyrene with hyperbranched polyether core

Multi-arm star polystyrenes with hyperbranched poly(3-ethyl-3-oxetanemethanol) (PEOM, 3) core were synthesized by atom transfer radical polymerization (ATRP) method. The structures of polymers were confirmed by FT-IR and ¹H NMR. GPC results showed that the resultant polymers had relatively low polydispersity indices (PD = 1.47-2.03). DSC analysis indicated that polystyrene star polymers had a glass transition temperature (T_g = 42.2-91.5 °C) that changed with the amount of the polystyrene in the polymers. In addition, the aggregation behavior of the multi-arm star polystyrenes in a selective solvent (THF/cyclohexane) was probed with polystyrene arms that encapsulated in the aggregates and PEOM cores hidden in the center of the micelles.     

Studies on novel thermally stable segmented polyurethanes based on thiourea-derivative diols

Novel thermoplastic segmented poly(urethane-thiourea)s (PURs) were synthesized via one-step polymerization from aromatic diols containing sulfur (thiourea linkage) in the main-chain, including terephthaloyl bis (3-(2-hydroxopyridyl) thiourea) (TBHPT) and terephthaloyl bis (3-(5-naphtholyl) thiourea) (TBNT), along with 1,4-phenylene diisocyanate (PDI) as hard segment and 20, 50 and 80 mol% polyethylene glycol (PEG) as a soft segment. The prepared chain extenders and polymers were characterized by conventional methods, and physical properties such as η_inh, solubility, thermal stability and thermal behavior were studied. Easily processable PURs with excellent thermal stability were obtained by incorporating 20 mol% PEG in the soft segment. Thermogravimetric analysis indicated that poly(urethane-thiourea)s were fairly stable above 500 °C and own high glass transition temperatures about 263-266 °C. These polymers also showed partially crystalline structures. Ultimately, weight average molecular weights (M_w) of PURs were up to 109 × 10³. Compared to typical polyurethanes, PURs exhibited better thermal stability and T_g’s owing to rigid hard segment structure.     

Pyrimidine based carboxylic acid terminated aromatic and semiaromatic hyperbranched polyamide-esters: synthesis and characterization

Carboxylic acid terminated aromatic and semiaromatic hyperbranched polyamide-esters (HBPAEs) containing pyrimidine moieties were prepared by polycondensation of 4-hydroxy-2,6-diaminopyrimidine (CBB′) to a double molar ratio of various diacid chlorides (A₂) without any catalyst. The products were soluble in organic solvents, such as N,N-dimethylformamide, N-methyl-2-pyrrolidone and displayed glass transition temperature (T_g) between 180 and 244 °C. The polymerization products have been investigated with FTIR, ¹H and ¹³C NMR analyses and the degree of branching was higher than 60%. Amorphous polymers had inherent viscosity (η_inh) ranging between 0.21-0.28 dL/g and had excellent thermal stability with 10% weight loss at 346-508 °C.     

Synthesis and nonlinear optical properties of novel Y-type polyimides with enhanced thermal stability of dipole alignment

2,3-Bis-(3,4-dicarboxyphenylcarboxyethoxy)-4′-nitrostilbene dianhydride (4) was prepared and reacted with 1,4-phenylenediamine, 4,4′-oxydianiline, 4,4′-diaminobenzanilide and 4,4′-(hexafluoroisopropylidene)dianiline to yield novel polyimides 5-8 containing 2,3-dioxynitrostilbenyl groups as NLO-chromophores, which constituted parts of the polymer backbones. The resulting polyimides 5-8 were soluble in polar solvents such as acetone and DMF. Polymers 5-8 showed a thermal stability up to 300 °C in TGA thermograms with T_g values obtained from DSC thermograms in the range of 135-160 °C. The SHG coefficients (d₃₃) of poled polymer films at the 1064 cm⁻¹ fundamental wavelength were around 5.26 × 10⁻⁹ esu. The dipole alignment exhibited exceptionally high thermal stability even at 30 °C higher than T_g and there was no SHG decay below 170-190 °C due to the partial main chain character of polymer structure, which was acceptable for NLO device applications.     

Cyclopolymerization XXXIII. Radical polymerizations and copolymerizations of 1,6-dienes with 2-phenylallyl group and thermal properties of polymers derived therefrom

Radical polymerizations of α-allyloxymethylstyrene (1) and copolymerizations of α-(2-phenylallyloxy)methylstyrene (2) were undertaken to acquire comprehensive understanding on polymerization behavior of these dienes and to get polymers with high thermal stability and high glass transition temperature (T_g). One of the monofunctional counterparts of 1 is a derivative of α-methylstyrene, the ceiling temperature of which is low, and the other is an allyl compound that is well-known for the low homopolymerization tendency. This means that the intermolecular propagation reactions leading to pendant uncyclized units are suppressed during the polymerization of 1 to yield highly cyclized polymers. In fact, the degree of cyclization of poly(1) obtained at 140 °C attained the value 92%. Structural studies revealed that repeat cyclic units of poly(1) consist exclusively of five-membered rings. Poly(1) was found to be stable up to 300 °C, but its T_g values were detected at around 100 °C. They are considerably lower than the targeted values which should lie between 180 and 220 °C. An additional drawback of poly(1) is its low molecular weight probably due to a degradative chain transfer. For this reason, copolymerizations of 2 with 1 and with styrene were also carried out to seek for the possibility to control the thermal properties precisely. Monomer 2 was chosen, since it has been reported in our previous work that it yields polymers with thermal stability up to 300 °C and T_g higher than 250 °C. Copolymerization of 2 with styrene afforded polymers with desired thermal properties and high molecular weight.     

Preparation of 4(5)-vinylimidazole-co-acrylic acid copolymer and thermal performances related to applicability as PEM fuel cells

A series of acrylic acid and 4(5)-vinylimidazole copolymers for a non-hydrous proton transferring membrane used in polymer electrolyte membrane for fuel cell (PEMFC) are reported. The feed ratio of each monomer results in the variation of copolymer as evaluated by Fourier transform infrared spectroscopy (FTIR), and nuclear magnetic resonance spectroscopy (¹H-NMR). Differential scanning calorimeter and thermal gravimetric analyzer confirm the thermal properties of copolymer films with T_g at 105-177 °C and T_d above 230 °C. The simultaneous analysis of wide angle X-ray diffraction (WAXD) and differential scanning calorimetry (DSC) suggests the thermal performance about the decrease in domain size as a consequence of the loss of moisture content in the membrane and the increase in domain size as a consequence of chain mobility after T_g. The proton conductivities under anhydrous condition of the copolymer membranes are in the range of 10⁻² S/cm even up to 120 °C.     

Synthesis of hyperbranched-linear star block copolymers by atom transfer radical polymerization of styrene using hyperbranched poly(siloxysilane) (HBPS) macroinitiator

Hyperbranched-linear star block copolymers, hyperbranched poly(siloxysilane)-block-polystyrene (HBPS-b-PSt), were prepared by atom transfer radical polymerization (ATRP) of styrene in xylene, using bromoester-terminated HBPS (HBPS-Br (P3), M_n = 7500, M_w/M_n = 1.76) as a macroinitiator. The number-average molecular weights of the obtained polymers (M_n) were in the range of 21,800-60,000 and molecular weight distributions were unimodal throughout the reaction (M_w/M_n = 1.28-1.40). These polymers showed 5 wt.% decomposition temperature (T_d5) over 300 °C. The DSC thermograms of the resulting polymers indicated two glass transition temperatures (T_g). The T_g of HBPS segment shifted to higher value while the T_g of PSt segment shifted to lower value compared with those of the homopolymers. Preliminary physical characterization related to the solution viscosity of the resulting block copolymers is also reported.     

Mechanism of degradation induced embrittlement in polyethylene

The thermal oxidation of polyethylene films in air at 80 °C and 90 °C has been studied by tensile testing, IR spectrophotometry and molar mass determination from rheometric measurements. In the conditions under study, the polymer predominantly undergoes chain scission and embrittles suddenly when the weight average molar mass reaches a critical value (90 kg mol⁻¹), far before significant damage of the entanglement network (M_e = 1.9 kg mol⁻¹) in the amorphous phase.The following embrittlement mechanism is proposed: chain scission in the amorphous phase induces chemicrystallization. The thickness of the interlamellar amorphous layer (l_a) decreases until a critical value of the order of 6-7 nm, below which plasticity cannot be activated and the polymer behaves in a brittle manner, as previously shown for virgin polyethylene. Using (l_a, M_W) maps, it is possible to explain the differences observed in the embrittlement behaviour of semi-crystalline polymers predominantly undergoing chain scission.     

Synthesis of photochromic diarylethene polymers for a write-by-light/erase-by-heat recording system

A functionalized styrene monomer (1a) having a photochromic diarylethene chromophore with functional properties of photocoloration, photostability of the colored state, and thermal erasion by heating was synthesized, and the polymer and copolymers of 1a were prepared by radical polymerization and copolymerization. Their polymers exhibited excellent photocoloration and rapid thermal bleaching above 150 °C in solution and in the solid state as well as the performance of the monomeric diarylethene chromophore. In addition, the colored state has a high photostability under visible room light. The diarylethene homopolymer had a glass transition temperature (T_g) as high as polystyrene. The copolymer of 1a with N-1-adamantylmaleimide exhibited extremely high T_g above 200 °C with keeping the photofunctional performance. Such photochromic polymer and copolymers with high T_g can be potentially applied to rewritable display materials and image recordings by a write-by-light/erase-by-heat system.     

Phenylethynylnaphthalic endcapped imide oligomers with reduced cure temperatures

A series of 4-(2-phenylethynyl)-1,8-naphthalic anhydride (PENA) endcapped imide oligomers with different chemical backbones and calculated number average molecular weights (Calc’d M_n) were successfully synthesized and characterized. The PENA-endcapped imide oligomers were mixtures of mono- and double-endcapped imide oligomers with polymerization degree (P_n) of 1-5 and number average molecular weights (M_n) of 2515-3851 g/mol. determined by GPC. Study on effect of chemical structures on the curing behaviors of two model compounds: PENA-m based on PENA and PEPA-m derived from 4-phenylethynylphthalic anhydride (PEPA) revealed that PENA-m showed the cure temperature of 50 °C lower than PEPA-m and the activity energy of thermal curing reaction for PENA-m was also lower than that of PEPA-m. The PENA-endcapped imide oligomers could be melt at temperatures of >250 °C with the minimum melt viscosity of 1.2-230 Pa s at 275-301 °C and the widen melt processing windows, along with 10-40 °C lower cure temperature than the PEPA-endcapped analogue.The PENA-endcapped imide oligomers could be thermally cured at 350 °C/1 h to afford the thermally cured polyimides with good combined thermal and mechanical properties including T_g of 344-397 °C (DMA), T_d of 443-513 °C, tensile strength of as high as 54.7 MPa, flexural strength of as high as 126.1 MPa and modulus of as high as 2.3 GPa, respectively.