Effect of swirl on combustion dynamics in a lean-premixed swirl-stabilized combustor

The effect of inlet swirl on the flow development and combustion dynamics in a lean-premixed swirl-stabilized combustor has been numerically investigated using a large-eddy-simulation (LES) technique along with a level-set flamelet library approach. Results indicate that when the inlet swirl number exceeds a critical value, a vortex-breakdown-induced central toroidal recirculation zone is established in the downstream region. As the swirl number increases further, the recirculation zone moves upstream and merges with the wake recirculation zone behind the centerbody. Excessive swirl may cause the central recirculating flow to penetrate into the inlet annulus and lead to the occurrence of flame flashback. A higher swirl number tends to increase the turbulence intensity, and consequently the flame speed. As a result, the flame surface area is reduced. The net heat release, however, remains almost unchanged because of the enhanced flame speed. Transverse acoustic oscillations often prevail under the effects of strong swirling flows, whereas longitudinal modes dominate the wave motions in cases with weak swirl. The ensuing effect on the flow/flame interactions in the chamber is substantial.     

Impact of co- and counter-swirl on flow recirculation and liftoff of non-premixed oxy-flames above coaxial injectors

Controlling the flame shape and its liftoff height is one of the main issues for oxy-flames to limit heat transfer to the solid components of the injector. An extensive experimental study is carried out to analyze the effects of co- and counter-swirl on the flow and flame patterns of non-premixed oxy-flames stabilized above a coaxial injector when both the inner fuel and the annular oxidizer streams are swirled. A swirl level greater than 0.6 in the annular oxidizer stream is shown to yield compact oxy-flames with a strong central recirculation zone that are attached to the rim of central fuel tube in absence of inner swirl. It is shown that counter-swirl in the fuel tube weakens this recirculation zone leading to more elongated flames, while co-swirl enhances it with more compact flames. These results obtained for high annular swirl levels contrast with previous observations made on gas turbine injectors operated at lower annular swirl levels in which central recirculation of the flow is mainly achieved with counter-rotating swirlers. Imparting a high inner swirl to the central fuel stream leads to lifted flames due to the partial blockage of the flow at the injector outlet by the central recirculation zone that causes high strain rates in the wake of the injector rim. This partial flow blockage is more influenced by the level of the inner swirl than its rotation direction. A global swirl number is then introduced to analyze the structure of the flow far from the burner outlet where swirl dissipation takes place when the jets mix. A model is derived for the global swirl number which well reproduces the evolution of the mass flow rate of recirculating gases measured in non-reacting conditions and the flame liftoff height when the inner and outer swirl levels and the momentum flux ratio between the two streams are varied.     

逆向复式射流预燃室燃烧器煤粉颗粒行为预报

1引言预燃室燃烧技术是近十多年来开发研究的一种高燃烧效率低NO。的燃烧技术门．它是一种分级燃烧技术。燃料在预燃室内只是部分地燃烧,在贫氧的一次火焰区内脱挥发分,从而减少了NO。的形成。自1982年以来,我国开发研究了很多种类的预燃室,如旋流、大速差l‘］、偏置射流预燃室等。工程热物理研究所研究开发了逆向复式射流预燃室燃烧器l‘,‘］。经实验室和工业实验证明,该预燃室有极优良的火焰稳定性能和煤种适应性,能够实现较低的NOx排放。本文针对逆向射流预燃室内这一独特的流场结构,利用数值模拟来预报煤粉颗粒在其内的运…     

Impact of swirl and bluff-body on the transfer function of premixed flames

The frequency response of three lean methane/air flames submitted to flowrate perturbations is analyzed for flames featuring the same equivalence ratio and thermal power, but a different stabilization mechanism. The first flame is stabilized by a central bluff body without swirl, the second one by the same bluff body with the addition of swirl and the last one only by swirl without central insert. In the two last cases, the swirl level is roughly the same. These three flames feature different shapes and heat release distributions, but their Flame Transfer Function (FTF) feature about the same phase lag at low frequencies. The gain of the FTF also shows the same behavior for the flame stabilized by the central insert without swirl and the one fully aerodynamically stabilized by swirl. Shedding of vortical structures from the injector nozzle that grow and rollup the flame tip controls the FTF of these flames. The flame stabilized by the swirler-plus-bluff-body system features a peculiar response with a large drop of the FTF gain around a frequency at which large swirl number oscillations are observed. Velocity measurements in cold flow conditions reveal a strong reduction of the size of the vortical structures shed from the injector lip at this forcing condition. The flame stabilized aerodynamically only by swirl and the one stabilized by the bluff body without swirl do not exhibit any FTF gain drop at low frequencies. In the former case, large swirl number oscillations are still identified, but large vortical structures shed from the nozzle also persist at the same forcing frequency in the cold flow response. These different flame responses are found to be intimately related to the dynamics of the internal recirculation region, which response strongly differs depending upon the injector used to stabilize the flame.     

The impact of N2 micro-jets on the V-to-M flame shape transition in a premixed swirl burner

Injection of N₂ through micro-jets located on the dump plane of a lean premixed swirl stabilized combustor is investigated as a new method for mitigating combustion instabilities. This study focuses on the chemical and fluid dynamic processes by which the N₂ micro-jets impact the flame dynamics. An experimental and numerical investigation is performed to characterize the combustion instability during the V-to-M flame shape transition in a swirl burner fueled with premixed CH₄/air, at an equivalence ratio of 0.62. Reasonable agreements have been found between the experimental measurements and simulation results. Both of them present that the flame changes from V-shape to M-shape periodically, and a low-frequency instability around 10 Hz is observed accordingly. It is confirmed that intermittent flame extinction in the outer recirculation zone (ORZ) is the source of the combustion instability. Furthermore, injection of N₂ through micro-jets located on the combustor dump plane, into the outer recirculation zone, results in a stable V shape flame. It is clearly seen that the ORZ dilution can eliminate the combustion instability without inhibiting the combustion efficiency. A special focus is placed on the impact of the diluent injection on the local flame-flow interaction. The nitrogen micro-jets increase the local nitrogen concentration by 7% on average, lowering the flame speed and extinction strain rates by 27% and 17% respectively. Moreover, the micro-jets increase the turbulence intensity in the ORZ, leading to a significant increase in the Karlovitz number and transferring the local combustion regime from the thin reaction zone regime to the broken reaction zone regime. Hence, the nitrogen micro-jets impact on both the turbulence and the chemical reaction rates prevents flame propagation into the ORZ and results in a stable flame.     

Prediction of soot and thermal radiation in a model gas turbine combustor burning kerosene fuel spray at different swirl levels

Combustion of kerosene fuel spray has been numerically simulated in a laboratory scale combustor geometry to predict soot and the effects of thermal radiation at different swirl levels of primary air flow. The two-phase motion in the combustor is simulated using an Eulerian–Lagragian formulation considering the stochastic separated flow model. The Favre-averaged governing equations are solved for the gas phase with the turbulent quantities simulated by realisable k–? model. The injection of the fuel is considered through a pressure swirl atomiser and the combustion is simulated by a laminar flamelet model with detailed kinetics of kerosene combustion. Soot formation in the flame is predicted using an empirical model with the model parameters adjusted for kerosene fuel. Contributions of gas phase and soot towards thermal radiation have been considered to predict the incident heat flux on the combustor wall and fuel injector. Swirl in the primary flow significantly influences the flow and flame structures in the combustor. The stronger recirculation at high swirl draws more air into the flame region, reduces the flame length and peak flame temperature and also brings the soot laden zone closer to the inlet plane. As a result, the radiative heat flux on the peripheral wall decreases at high swirl and also shifts closer to the inlet plane. However, increased swirl increases the combustor wall temperature due to radial spreading of the flame. The high incident radiative heat flux and the high surface temperature make the fuel injector a critical item in the combustor. The injector peak temperature increases with the increase in swirl flow mainly because the flame is located closer to the inlet plane. On the other hand, a more uniform temperature distribution in the exhaust gas can be attained at the combustor exit at high swirl condition.     

NH3/H2预混旋流火焰稳定性及燃烧极限实验研究

采用叶轮型旋流燃烧器,选取氢气作为燃料添加剂,研究了掺氢比对氨气旋流火焰稳定性的影响,分析了不同旋流数、叶片数、当量比以及预混气总流量条件下,旋流火焰形态变化。测定并分析了不同参数对旋流火焰燃烧极限范围的影响。结果表明,随掺氢比的增大,火焰逐渐由“V”型转化为稳定的“M”型,燃烧反应愈发充分;高旋流数(1.27)或低叶片数(6片)相比低旋流数(0.42)或高叶片数(8片)更有利于旋流火焰的稳定和燃烧的充分进行;相比富燃,贫燃有利于形成稳定的旋流火焰;预混气总流量较大时,火焰高度较高.对于燃烧极限,掺氢比越高,极限范围越大;总流量的变化对贫燃极限影响较小,对富燃极限影响较大;高旋流数(1.27)条件下,燃烧极限范围较大。     

受限空间内旋流回流区特性

为了研究受限空间内旋流回流区的三维结构特性,采用realizable k-ε模型模拟了旋流数等于0.884时,不同受限空间内的旋流流场.受限率是影响回流区形态的重要因素,受限率大于6时,中心回流区与下游回流区是两个独立的区域,有两对涡结构;受限率在3~6之间时,中心回流区与下游回流区合并到一起,存在两对独立的涡结构;受限率小于3时,流场截面内形成一个气泡状的中心回流区,有唯一的一对涡结构.受限率在3附近时,存在一个过渡状态,回流区的形成过程与其他工况明显不同,先后出现了多螺旋、单螺旋、双螺旋的涡核进动形式,其中单螺旋和双螺旋的涡核进动方向与多螺旋涡核进动方向相反.      

湿空气扩散燃烧火焰结构特性研究

利用二维粒子成像速度仪(PIV)对钝体燃烧器中的甲烷／湿空气扩散燃烧的速度场进行测量,考察其火焰的结构特性及其内部流动状况。通过对湿空气燃烧流场与普通燃烧流场的对比分析表明,湿空气燃烧情况下,两种燃烧状态的火焰(回流燃烧火焰和中心射流主导火焰)相互转换的燃空速度比(γ)值要比普通燃烧的小;湿空气燃烧使得喷嘴后的同流空气的速度降低,空气的回流作用减弱,燃料更容易冲出回流区,火焰的稳定性能变差。     

Scaling relations for the length of coaxial oxy-flames with and without swirl

An extensive experimental study is carried out to analyze scaling laws for the length of methane oxy-flames stabilized on a coaxial injector. The central methane fuel stream is diluted with N₂, CO₂ or He. The annular air stream is enriched with oxygen and can be impregnated with swirl. Former studies have shown that the stoichiometric mixing length of relatively short flames is controlled by the mixing process taking place in the vicinity of the injector outlet. This property has been used to derive scaling laws at large values of the stoichiometric mixture fraction. It is shown here that the same relation can be extended to methane oxy-flames characterized by small values of the stoichiometric mixture fraction. Flame lengths are determined with OH* chemiluminescence measurements over more than 1000 combinations of momentum ratio, annular swirl level and composition of the inner and outer streams of the coaxial injector. It is found that the lengths of all the flames investigated without swirl collapse on a single line, whose coefficients correspond to within 15% of flame lengths obtained for fuel and oxidizer streams at much larger stoichiometric mixture fractions. This relation is then extended to the case of swirling flames by including the contribution of the tangential velocity in the flow entrainment rate and is found to well reproduce the mixing degree of the two co-axial streams as long as the flow does not exhibit a vortex breakdown bubble. At higher swirl levels, when the flow features a central recirculation region, the flame length is found to also directly depend on the oxygen enrichment in the oxidizer stream.     

Near blowout dynamics of a premixed,swirl stabilized flame

This paper analyzes the flame dynamics of near LBO (lean blowoff) swirl stabilized flames, using simultaneous OH and CH₂O (formaldehyde) PLIF (planar laser induced fluorescence) measurements. Prior studies have shown that recirculation stabilized flames approach blowoff through two distinct stages – “stage 1” characterized by local extinction, where the overall flame and flow field remain largely unchanged, and “stage 2”, characterized by a fundamental change in the flow field, accompanied by violent flame flapping and wake disruption. This paper quantifies extinction spots along the flame edge, and entrained reactants within the combustion product region to analyze these stages in greater detail. Extinction spots were quantified by the overlapping regions of OH and CH₂O – numerous such spots were found near blowoff. The entraining of unburnt reactants into the recirculation zone was quantified by detecting low intensity OH pockets that were not surrounded by CH₂O. As expected, the flame near blowoff displayed significantly more entrained reactant pockets relative to a stable flame. Unexpectedly however, the volume of these pockets is tiny compared to the products, even on the edge of blowoff. Once they enter the wake, they are short-lived, suggesting that they are diluted and/or quickly react. This was surprising given the non-trivial baseflow and flame position disruption at these conditions, suggesting a striking similarity between the average composition of the wake, to that of a stable flame.     

尾缘吹气式稳定器近尾迹流动研究

本文在低速风洞中,利用在线式互相关ＰＩＶ系统,对尾缘吹气式火焰稳定器及Ｖ型火焰稳定器的近尾迹流动进行了测量,分析了瞬态场尾流结构,表明了可控横向射流与主流的相互作用形成可变回流区的特点及其与钝体回流区在流场结构上的不同,为揭示气动稳定器的稳焰机理及燃烧性能的进一步研究提供了重要的理论依据。     

Simultaneous OH-PLIF and PIV measurements in a gas turbine model combustor

In highly turbulent environments, combustion is strongly influenced by the effects of turbulence chemistry interactions. Simultaneous measurement of the flow field and flame is, therefore, obligatory for a clear understanding of the underlying mechanisms. In the current studies simultaneous PIV and OH-PLIF measurements were conducted in an enclosed gas turbine model combustor for investigating the influence of turbulence on local flame characteristics. The swirling CH₄/air flame that was investigated had a thermal power of 10.3 kW with an overall equivalence ratio of ϕ=0.75 and exhibited strong thermoacoustic oscillations at a frequency of approximately 295 Hz. The measurements reveal the formation of reaction zones at regions where hot burned gas from the recirculation zones mixes with the fresh fuel/air mixture at the nozzle exit. However, this does not seem to be a steady phenomenon as there always exist regions where the mixture has failed to ignite, possibly due to the high local strain rates present, resulting in small residence time available for a successful kinetic runaway to take place. The time averaged PIV images showed flow fields typical of enclosed swirl burners, namely a big inner recirculation zone and a small outer recirculation zone. However, the instantaneous images show the existence of small vortical structures close to the shear layers. These small vortical structures are seen playing a vital role in the formation and destruction of reaction zone structures. One does not see a smooth laminar flame front in the instantaneous OH-PLIF images, instead isolated regions of ignition and extinction highlighting the strong interplay between turbulence and chemical reactions. PACS 33.20.-t; 33.50.-j; 47.27.-i; 47.32.Ef; 47.70.Pq; 82.33.Vx; 82.40.-g     

Simultaneous TR-SPIV and CH* chemiluminescence during precursor to LBO in a lean premixed swirl dump combustor

Blowout process in premixed swirl dump combustors is known to have temporary partial extinction followed by re-ignition events as precursors. This re-ignition process is investigated using high-speed CH* chemiluminescence and simultaneous TR-SPIV. It was found that during the extinction phase, the flame split into two zones, causing fresh mixture to enter the inner recirculation zone. The sudden loss of heat release causes the flow field to change such that the stagnation point moves further downstream, causing high negative velocity paths in the flow. The flame that was convected downstream, now uses these negative velocity paths to consume the fresh mixture that entered the IRZ. This is the re-ignition phase of the precursor event.     

H2/air旋流预混燃烧的流场特性和火焰结构分析

本文采用完全可压缩的N-S方程,对当量比为1.0的H₂/air旋流预混火焰进行了直接数值模拟研究。氢气和空气的化学反应采用9种组分19步的详细机理。模拟结果表明,强旋流流场中存在回流区,碗形旋流火焰稳定在回流区的外围。在火焰面上沿火焰法向提取了局部火焰结构,将局部湍流火焰结构与层流预混火焰的火焰结构进行了比较,发现局部湍流火焰比层流预混火焰更薄,燃烧强度更高。     

On formation of a stagnation zone in the flow between conical flame and flat obstacle

The structure of a jet flow formed by the combustion products of conical propane-air flame and impinging onto a normally oriented flat cooled surface is studied experimentally. The velocity field is measured by the particle image velocimetry technique. Based on the non-intrusive measurements, formation of a recirculation zone in the flow between the flame cone and surface has been detected for the first time. Mechanism for the observed phenomenon is proposed. Presence of the low-intensity recirculation bubble on the jet axis can explain the effect of a heat transfer decrease near the stagnation point on the surface, observed in the previous studies.     

Experimental investigation of 40 kWth methane-assisted and self-sustained pulverized biomass flames

This paper presents an assessment of the effects of methane assistance on pulverized biomass swirl flames specifically regarding flow fields and flame structure. Experiments are carried out using a pilot-scale down-fired cylindrical combustion chamber equipped with a swirl burner and biomass/methane fuel mixtures. Studied conditions have an identical thermal output of 40 kW, with the thermal output share of methane gradually decreasing from 50% to 0% while the biomass share (walnut shells) increased from 50% to 100% (self-sustained condition). A detailed flow field characterization of the respective flames is conducted by in-flame, two-dimensional laser Doppler velocimetry measurements. These measurements are complemented by narrow-band flame imaging conducted at two different wavelengths (OH* and CH* radical band heads). Results show that the methane flames have a significant influence on the ignition and the determination of the flame flow field structure, including higher peak and overall velocities, as well as major changes in the ratio of tangential over axial velocity component. Further on, flame attachment of the self-sustained flame can be permanently achieved by the initial, short-term assistance of a methane flame with comparatively low thermal output. These observations are analysed and discussed, where higher measured velocities and overall changes in the flame structure between the self-sustained and the methane-assisted flames are attributed to important local expansion and momentum changes of the combustion gases introduced by the combustion of methane.     

Large eddy simulation of bluff-body stabilized swirling non-premixed flames

Large eddy simulations (LES) using a subgrid mixing and combustion model are carried out to study two bluff-body stabilized swirling non-premixed flames (SM1 and SMA2). The similarities and differences between the two flames are highlighted and discussed. Flow features, such as, the recirculation zone (RZ) size and the flame structure are captured accurately in both cases. The SM1 flame shows a toroidal RZ just behind the bluff body and a vortex breakdown bubble (VBB) downstream. In addition, a highly rotational non-recirculating region in-between the RZ and VBB is observed as well. On the other hand, the SMA2 shows a single elongated recirculation zone downstream the bluff body. Flame necking is observed downstream the bluff body for the SM1 flame but not for the SMA2 flame. The time-averaged velocity and temperature comparison also shows reasonable agreement. The study shows that the sensitivity of the flame structure to inflow conditions can be captured in the present LES without requiring any model changes.     

Control of oscillating combustion and noise based on local flame structure

To control combustion oscillations, the characteristics of an oscillating swirl injection premixed flame have been investigated, and control of oscillating combustion and noise based on local flame structure has been conducted. The r.m.s. value of pressure fluctuations and noise level show significantly large values between = 0.8 and 1.1. The beating of pressure fluctuations is observed for the large oscillating flame conditions in this combustor. Relationship between beating of pressure fluctuations and local flame structure was observed by the simultaneous measurement of CH/OH planar laser induced fluorescence and pressure fluctuations. The local flame structure and beating of pressure fluctuations are related and the most complicated flame is formed in the middle pressure fluctuating region of beating. The beating of pressure fluctuations, which plays important roles in noise generation and nitric oxide emission in this combustor, could be controlled by injecting secondary fuel into the recirculating region of oscillating flames. Injecting secondary fuel prevented lean blowout, and low NO_x combustion was also achieved even for the case of pure methane injection as a secondary fuel. By injecting secondary fuel into the recirculating region near the swirl injector, the flame lifted from the swirl injector and its reaction region became uniform and widespread, hence resulting in low nitric oxide emission. Secondary mixture injection, fuel diluted with air, is not effective for control of combustion oscillations suppression and lean blowout prevention.     

Heat recirculation effects on flame propagation and flame structure in a mesoscale tube

Heat recirculation effects on flame propagation and flame structure are theoretically and experimentally examined in a mesoscale tube as the simplest model of heat-recirculating burners. Solutions for steady propagation are obtained using a one-dimensional two-temperature approximation. The results show that the low heat diffusivities of common solid materials permit significant heat recirculation through the wall only for a slowly-propagating condition, otherwise the flame behaves almost like a freely-propagating nonadiabatic flame. This limited heat recirculation sharply pinches and stretches two well-known branches of the freely-propagating nonadiabatic flame, resulting in the appearance of two slow-propagation branches. On the upper slow-propagation branch flames can reach superadiabatic temperatures and on the lower one, which is stretched from the classical unstable lower branch, flames can be stable. As the tube inner diameter decreases, another burning regime appears where flames are barely sustained by the heat recirculation. Further reduction of the tube inner diameter makes no flame exist. It is also revealed that a flame in a mesoscale tube has two length scales, i.e. the conventional flame thickness and a convective preheat zone thickness, and that the latter should be much larger than the former for significant heat recirculation. It is theoretically predicted that a heat-recirculating, even superadiabatic, flame with positive propagation velocity against the gas flow can exist in a mesoscale tube. It is also found that a flame transition from one branch to another in a given tube is well described by only one dimensionless parameter. Finally, these theoretical results show good qualitative agreements with experiments, especially for the transition behaviours.