In vitro corrosion and biocompatibility study of phytic acid modified WE43 magnesium alloy

Phytic acid (PA) conversion coating on WE43 magnesium alloy was prepared by the method of immersion. The influences of phytic acid solution with different pH on the microstructure, properties of the conversion coating and the corrosion resistance were investigated by SEM, FTIR and potentiodynamic polarization method. Furthermore, the biocompatibility of different pH phytic acid solution modified WE43 magnesium alloys was evaluated by MTT and hemolysis test. The results show that PA can enhance the corrosion resistance of WE43 magnesium especially when the pH value of modified solution is 5 and the cytotoxicity of the PA coated WE43 magnesium alloy is much better than that of the bare WE43 magnesium alloy. Moreover, all the hemolysis rates of the PA coated WE43 Mg alloy were lower than 5%, indicating that the modified Mg alloy met the hemolysis standard of biomaterials. Therefore, PA coating is a good candidate to improve the biocompatibility of WE43 magnesium alloy.     

Fabrication and characterization of rod-like nano-hydroxyapatite on MAO coating supported on Mg-Zn-Ca alloy

The poor corrosion resistance of magnesium alloys is a dominant problem that limits their clinical application. In order to solve this challenge, micro-arc oxidation (MAO) was used to fabricate a porous coating on magnesium alloys and then electrochemical deposition (ED) was done to fabricate rod-like nano-hydroxyapatite (RNHA) on MAO coating. The cross-section morphology of the composite coatings and its corresponding energy dispersion spectroscopy (EDS) surficial scanning map of calcium revealed that HA rods were successfully deposited into the pores. The three dimensional morphology and scanning electron microscopy (SEM) image of the composite coatings showed that the distribution of the HA rods was dense and uniform. Atomic force microscope (AFM) observation of the composite coatings showed that the diameters of HA rods varied from 95 nm to 116 nm and the root mean square roughness (RMS) of the composite coatings was about 42 nm, which were favorable for cellular survival. The bonding strength between the HA film and MAO coating increased to 12.3 MPa, almost two times higher than that of the direct electrochemical deposition coating (6.3 MPa). Compared with that of the substrate, the corrosion potential of Mg-Zn-Ca alloy with composite coatings increased by 161 mV and its corrosion current density decreased from 3.36 × 10⁻⁴ A/cm² to 2.40 × 10⁻⁷ A/cm² which was due to the enhancement of bonding strength and the deposition of RNHA in the MAO pores. Immersion tests were carried out at 36.5 ± 0.5 °C in simulated body fluid (SBF). It was found that RNHA can induce the rapid precipitation of calcium orthophosphates in comparison with conventional HA coatings. Thus magnesium alloy coated with the composite coatings is a promising candidate as biodegradable bone implants.     

Study of molybdenum/lanthanum-based composite conversion coatings on AZ31 magnesium alloy

The molybdenum/lanthanum-based (Mo/La) composite conversion coating on AZ31 magnesium alloy was investigated and the corrosion resistance was evaluated as well. The morphology, composition and corrosion resistance of the coating were studied by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and potentiodynamic polarization analysis, respectively. The results revealed that the conversion coating consisted of spherical nodular particles, which was mainly composed of Mo, La, O and Mg. After conversion treatment the corrosion potential shifts about 500 mV positively, and the corrosion current density decreases two orders of magnitude. The corrosion resistance of AZ31 alloy is remarkably improved by Mo/La composite conversion coating.     

In vitro corrosion behavior of Ti-O film deposited on fluoride-treated Mg-Zn-Y-Nd alloy

In this paper, a new composite coating was fabricated on magnesium alloy by a two-step approach, to improve the corrosion resistance and biocompatibility of Mg-Zn-Y-Nd alloy. First, fluoride conversion layer was synthesized on magnesium alloy surface by immersion treatment in hydrofluoric acid and then, Ti-O film was deposited on the preceding fluoride layer by magnetron sputtering. FE-SEM images revealed a smooth and uniform surface consisting of aggregated nano-particles with average size of 100 nm, and a total coating thickness of ∼1.5 μm, including an outer Ti-O film of ∼250 nm. The surface EDS and XRD data indicated that the composite coating was mainly composed of crystalline magnesium fluoride (MgF₂), and non-crystalline Ti-O. Potentiodynamic polarization tests revealed that the composite coated sample have a corrosion potential (E_corr) of −1.60 V and a corrosion current density (I_corr) of 0.17 μA/cm², which improved by 100 mV and reduced by two orders of magnitude, compared with the sample only coated by Ti-O. EIS results showed a polarization resistance of 3.98 kΩ cm² for the Ti-O coated sample and 0.42 kΩ cm² for the composite coated sample, giving an improvement of about 100 times. After 72 h immersion in SBF, widespread damage and deep corrosion holes were observed on the Ti-O coated sample surface, while the integrity of composite coating remained well after 7 d. In brief, the data suggested that single Ti-O film on degradable magnesium alloys was apt to become failure prematurely in corrosion environment. Ti-O film deposited on fluoride-treated magnesium alloys might potentially meet the requirements for future clinical magnesium alloy stent application.     

pH值对AZ31镁合金表面植酸转化膜在模拟体液耐腐蚀性能的影响

采用沉积的方法在镁合金AZ31表面制备植酸转化膜并研究了pH值的影响. 利用极化曲线和电化学阻抗谱方法测定其耐腐蚀性能,用扫描电子显微镜观察转化膜的表面微观结构,用能谱测定转化膜的组成元素. 在理论上通过热力学的方法分析最佳pH值. 植酸转化膜可以提高镁合金AZ31的耐腐蚀性能. 当植酸溶液的pH=5时腐蚀效率达到了89.19%,此时腐蚀电位正移了156 mV,腐蚀电流密度与没有处理的试样相比减小了约一个数量级. 热力学分析表明植酸转化膜的耐腐蚀性能不仅受植酸根离子和镁离子浓度的影响,也与氢气释放的速率有关.     

Chemical nature of phytic acid conversion coating on AZ61 magnesium alloy

Phytic acid (PA) conversion coating on AZ61 magnesium alloy was prepared by the method of deposition. The influences of pH, time and PA concentration on the formation process, microstructure and properties of the conversion coating were investigated. Scanning electron microscopy (SEM) was used to observe the microstructure. The chemical nature of conversion coating was investigated by energy dispersive X-ray spectroscopy (EDS) and Fourier transform infrared spectroscopy (FTIR) techniques. The corrosion resistance was examined by means of potentiodynamic polarization method. The adhesive ability was tested by score experiments. The results showed that the growth and microstructure of the conversion coatings were all obviously affected by pH, time and PA concentration. In 0.5 mg/ml PA solution with a pH of 5, an optimization conversion coating formed after 20 min immersion time by deposition of PA on AZ61 magnesium alloy surface through chelating with Al³⁺. It made the corrosion potential E_corr of sample shifted positively about 171 mV than that of the untreated sample, and the adhesive ability reached to Grade 1 (in accordance with GB/T 9286).     

Mechanical and corrosion resistance of hydrophilic sphene/titania composite coatings on titanium and deposition and release of cefazolin sodium/chitosan films

The mechanical and corrosion resistance of hydrophilic sphene/titania composite coatings on titanium formed by a hybid technique of microarc oxidation (MAO) and heat-treatment were investigated. The results indicated that the heat-treatment could improve the hardness, elastic modulus, elastic recovery and corrosion resistance of the MAO coatings, and reinforce the interface bonding between MAO coatings and titanium. A cefazolin sodium/chitosan drug film was prepared on the coating surfaces. The drug load procedures such as the addition of chitosan obviously increased the sustained-release ability of drug films. In addition, the increase of cefazolin sodium concentration could increase the accumulative release concentration of cefazolin sodium. The sustaining-release ability of drug films deposited on the MAO and heat-treated MAO coatings is similar. In the interior of drug film, the physical and chemical bonding reactions such as Coulombic interactions, van der Waals force and H-bonding etc. could be produced, through the chemical group interactions such as -OH and -NH₂ groups of chitosan with -CO of cefazolin sodium.     

Preparation and properties of composite ceramic coating containing Al2O3–ZrO2–Y2O3 on AZ91D magnesium alloy by plasma electrolytic oxidation

A composite ceramic coating containing Al₂O₃–ZrO₂–Y₂O₃ was successfully prepared on AZ91D magnesium alloy by plasma electrolytic oxidation (PEO) technique in an alkaline aluminate electrolyte. The morphology, elemental and phase composition, corrosion behavior and thermal stability of the uncoated and coated samples were studied by environmental scanning electron microscopy (ESEM), energy dispersive X-ray spectrometer (EDS), X-ray diffractometer (XRD), electrochemical corrosion test, high temperature oxidation test and thermal shock test. The results showed that the composite ceramic coating was composed of Al₂O₃, c-ZrO₂, t-ZrO₂, Y₂O₃ and some magnesium compounds, such as MgO, MgF₂ and MgAl₂O₄. After PEO treatment, the corrosion potential of AZ91D alloy was increased and the corrosion current density was significantly reduced. Besides, the coated magnesium alloys also showed excellent high temperature oxidation resistance and thermal shock resistance at 500 °C environment.     

Cellular uptake and radiosensitization of SR-2508 loaded PLGA nanoparticles

SR-2508 (etanidazole), a hypoxic radiosensitizer, has potential applications in radiotherapy. The poly(d,l-lactide-co-glycolide)(PLGA) nanoparticles containing SR-2508 were prepared by w/o/w emulsification-solvent evaporation method. The physicochemical characteristics of the nanoparticles (i.e. encapsulation efficiency, particle size distribution, morphology, in vitro release) were studied. The cellular uptake of the nanoparticles for the two human tumor cell lines: human breast carcinoma cells (MCF-7) and human carcinoma cervices cells (HeLa), was evaluated by fluorescence microscopy and transmission electronic microscopy. Cell viability was measured by the ability of single cell to form colonies in vitro. The prepared nanoparticles were spherical in shape with size between 90 nm and 190 nm. The encapsulation efficiency was 20.06%. The drug release pattern exhibited an initial burst followed by a plateau for over 24 h. The cellular uptake of nanoparticles was observed. Co-culture of MCF-7 and HeLa cells with SR-2508 loaded nanoparticles showed that released SR-2508 retained its bioactivity and effectively sensitized two hypoxic tumor cell lines to radiation. The radiosensitization of SR-2508 loaded nanoparticles was more significant than that of free drug.     

A method to select the optimal equivalent electrical circuit applied to study corrosion system of composite coating on magnesium alloy

Mg-Al layered double hydroxides/micro-arc oxidation (Mg-Al LDHs/MAO) composite coating on AZ31 magnesium alloy is fabricated by hydrothermal treatment. Corrosion system is described by ideal equivalent circuit, in which each layer or interface is regarded as the corresponding electronic component. The optimal equivalent circuit is determined by the minimum total error area of electrical parameters. Error areas of phase angle and modulus for experimental and fitting data are calculated for the selected four different kinds of circuit models such as EC1, EC2, EC3 and EC4. The results show that circuit model EC2 is the best because its total error is 1/2, 2/19 and 1/15 of error values for other three kinds of circuit models, respectively. This work reveals that the optimal equivalent electrical circuit can well reflect corrosion system of Mg-Al LDHs/MAO composite coating with the help of electrochemical impedance spectroscopy (EIS) and scanning electron microscope (SEM).     

Preparation and properties of titanium oxide film on NiTi alloy by micro-arc oxidation

Titanium oxide ceramic coatings were prepared by micro-arc oxidation (MAO) in galvanostatic regime on biomedical NiTi alloy in H₃PO₄ electrolyte using DC power supply. The surface of the coating exhibited a typical MAO porous and rough structure. The XPS analysis indicated that the coatings were mainly consisted of O, Ti, P, and a little amount of Ni, and the concentration of Ni was greatly reduced compared to that of the NiTi substrate. The TF-XRD analysis revealed that MAO coating was composed of amorphous titanium oxide. The coatings were tightly adhesive to the substrates with the bonding strength more than 45 MPa, which was suitable for medical applications. The curves of potentiodynamic porlarization indicated that the corrosion resistance of NiTi alloy was significantly improved due to titanium oxide formation on NiTi alloy by MAO.     

Encapsulating doxorubicin-intercalated lamellar nanohydroxyapatite into PLGA nanofibers for sustained drug release

In this work, doxorubicin (DOX) was intercalated into layered nanohydroxyapatite (LHAp). The drug loaded LHAp (DOX@LHAp) was then mixed with poly(lactic-co-glycolic acid) (PLGA) and electrospun to yield DOX@LHAp/PLGA composite scaffolds. As control, needle-like nanohydroxyapatite (nHAp) was also used to make an DOX@nHAp/PLGA composite scaffold and bare DOX was used to fabricate DOX/PLGA scaffold. The morphology, release behavior of DOX, and capability to inhibit cancer cells were assessed. The addition of DOX-loaded nHAp to PLGA causes a slight decrease in the average fiber diameter of DOX@LHAp/PLGA as compared to PLGA. The in vitro drug release tests reveal a much faster release of DOX from DOX/PLGA than DOX@LHAp/PLGA. Moreover, DOX@LHAp/PLGA displays a more sustainable release over DOX@nHAp/PLGA due to the storage of DOX in the gallery of LHAp, which is further proved by their cancer cell inhibition results. We believe that the DOX@LHAp/PLGA scaffold has potential as an implantable drug delivery system.     

Solute Permeability of Certain Polymeric Films Applied on Aspirin Crystals to Form Microcapsules

A study was carried out to investigate the solute permeability of various polymer films applied on aspirin crystal to form microcapsules. The coating materials were an acrylate methacrylate (AMA), poly 3‐hydroxybutyrate‐hydroxyvalerate (Biopol^®) and poly (lactic‐glycolic) acid (PLGA). Organic solutions of the polymers were applied on the aspirin crystals (core) by a spray coating technique in a Wurster column. The microcapsule surfaces were investigated using scanning electron microscopy (SEM), while permeability studies were carried out on single microcapsules serving as micro dialysis cells. The amount of drug (m) permeating through the applied films in time (t) was analysed on the basis of Fickian diffusion. The SEM revealed numerous surface pores of size range 2.4 to 24 μm for the AMA films, while the PLGA and Biopol films, on the other hand, exhibited very few surface pores of size range 2.2 to 18 μm. However, the AMA films were more spongy than the PLGA and Biopol. The AMA films displayed a retarded release while the PLGA or Biopol films displayed a burst release, attributable to the differences in the film's porous structure. The Permeability coefficient (P) depended on the core weight of the single microcapsules, decreasing with increase in core weight. Thus, for an ensemble of the microcapsules the permeability coefficients of the films of the component microcapsules will have a distribution of P values even though the coating material is the same. This finding is important in the simulation of drug release from coated multiparticulate systems.     

Studies on influence of zinc immersion and fluoride on nickel electroplating on magnesium alloy AZ91D

The effect of zinc immersion and the role of fluoride in nickel plating bath were mainly investigated in nickel electroplating on magnesium alloy AZ91D. The state of zinc immersion, the composition of zinc film and the role of fluoride in nickel plating bath were explored from the curves of open circuit potential (OCP) and potentiodynamic polarization, the images of scanning electron microscopy (SEM) and the patterns of energy dispersive X-ray (EDX). Results show that the optimum zinc film mixing small amount of Mg(OH)₂ and MgF₂ is obtained by zinc immersion for 30-90 s. The corrosion potential of magnesium alloy substrate attached zinc film will be increased in nickel plating bath and the quantity of MgF₂ sandwiched between magnesium alloy substrate and nickel coating will be reduced, which contributed to produce nickel coating with good performance. Fluoride in nickel plating bath serves as an activator of nickel anodic dissolution and corrosion inhibitor of magnesium alloy substrate. 1.0-1.5 mol dm⁻³ of F⁻ is the optimum concentration range for dissolving nickel anode and protecting magnesium alloy substrate from over-corrosion in nickel plating bath. The nickel coating with good adhesion and high corrosion resistance on magnesium alloy AZ91D is obtained by the developed process of nickel electroplating. This nickel layer can be used as the rendering coating for further plating on magnesium alloys.     

Influence of K2TiF6 in electrolyte on characteristics of the microarc oxidation coating on aluminum alloy

Black and gray microarc oxidation (MAO) coatings were prepared in a phosphate electrolyte with and without K₂TiF₆ on 2A70 aluminum alloy, respectively. Voltage–time curves were recorded during the MAO process. The effects of K₂TiF₆ on the morphology, composition, abrasive resistance and corrosion resistance of MAO coatings were investigated. The results showed that the MAO coating produced in the electrolyte with K₂TiF₆ was thicker, and more uniform than that produced in the electrolyte without K₂TiF₆. Ti was detected in the surface of the MAO coating formed in the electrolyte with K₂TiF₆. The results of abrasive resistance and corrosion resistance showed that the MAO coating formed in the electrolyte with K₂TiF₆ exhibited better abrasive resistance and corrosion resistance.     

Antibacterial polymeric coatings grown by matrix assisted pulsed laser evaporation

We report on a simple and environmental friendly method to produce composite biocompatible antibacterial coatings consisting of silver nanoparticles (AgNPs, size 40 nm) combined with polymer blends (polyethylene glycol/poly(lactide-co-glycolide), PEG/PLGA blends). The PEG/PLGA&AgNPs coatings were produced by Matrix Assisted Pulsed Laser Evaporation, using a Nd:YAG laser with λ=266 nm. The AgNPs were deposited either on top of a PEG/PLGA layer (i.e., bilayered coating), or simultaneously with the polymers (i.e., blended coating). In both cases, chemical analysis indicated that the polymers preserved their integrity, with no evidence of chemical interaction with the AgNPs. Morphological investigations evidenced homogenous distribution of individual AgNPs on the surface of the coatings, with no signs of aggregation. The size of the AgNPs was ～40 nm, consistent with size of the as-received ones. The presence of AgNPs in the coatings was confirmed by the absorption band at ～420 nm and their stability was checked by monitoring this absorption versus time. After exposure to air, the AgNPs from the bilayered coating showed signs of oxidation. In the blended coating, the oxidation of the AgNPs was prevented by the neighboring polymer molecules. Finally, preliminary investigations confirmed the bacterial killing activity of the coatings against Escherichia coli.     

Ni-Co-TiO2 nanocomposite coating prepared by pulse and pulse reversal methods using acetate bath

Ni-Co/nano TiO₂ (Ni-Co-TiO₂) composite coatings were prepared under pulse current and pulse reverse current methods using acetate bath. The microstructure and corrosion resistance of the coatings were characterized by means of XRD, SEM and EIS. Both the Ni-Co alloy and composite coatings exhibited single phase of Ni matrix with face centered cubic (fcc) crystal structure. The crystal orientation of the Ni-Co-TiO₂ composite coating was transformed from crystal face (2 0 0) to (1 1 1) compared with Ni-Co alloy coatings. The results showed that the microstructure and performances of the coatings were greatly affected by TiO₂ content on the deposits prepared by PC and PRC methods. The microhardness and corrosion resistance were enhanced in the optimum percentage of TiO₂ composite coatings. The PRC composite coatings were exhibited from compact surface, higher microhardness and good corrosion resistance compared with that of the PC composite coating.     

Nanocomposite of polypyrrole and alumina nanoparticles as a coating filler for the corrosion protection of aluminium alloy 2024-T3

Aluminium (Al) alloys such as 2024-T3 are widely used in industry as low weight construction materials with excellent mechanical properties. Until recently corrosion protection of Al alloys was carried out with coatings containing hexavalent chromium (Cr⁶⁺). However, Cr⁶⁺ is a health and environmental hazard and has to be replaced. Intrinsically conducting polymer (ICP) technology is the promising alternative to chromate coating technology because of good corrosion protection properties of ICPs, their moderate cost and good environmental compatibility. In this paper we report successful attempt of making nanocomposite comprised of alumina nanoparticles modified by polypyrrole for the purpose of corrosion protection of Al alloy. Modified nanoparticles were used as coating filler. Coating was designated to perform as an active barrier to electrolyte diffusion. Properties of the coating were examined by adhesion test, electrochemical impedance spectroscopy, X-rays elemental analysis, scanning electron microscopy, transmission electron microscopy, and Fourier transform infrared spectroscopy.     

Electroless Ni-P/Ni-B duplex coatings for improving the hardness and the corrosion resistance of AZ91D magnesium alloy

The Ni-P/Ni-B duplex coatings were deposited on AZ91D magnesium alloy by electroless plating process and their structure, morphology, microhardness and corrosion resistance were evaluated. The duplex coatings were prepared using dual baths (acidic hypophosphite- and alkaline borohydride-reduced electroless nickel baths) with Ni-P as the inner layer. The coatings were amorphous in as-plated condition and crystallized and produced nickel borides upon heat-treatment. SEM observations showed that the duplex interface on the magnesium alloy was uniform and the compatibility between the layers was good. The Ni-P/Ni-B coatings microhardness and corrosion resistance of having Ni-B coating as the outer layer was higher than Ni-P coatings. The Ni-P/Ni-B duplex coatings on AZ91D magnesium alloy with high hardness and good corrosion resistance properties would expand their scope of applications.     

Ultra-hard ceramic coatings fabricated through microarc oxidation on aluminium alloy

Ultra-hard ceramic coatings with microhardness of 2535 Hv have been synthesized on the Al alloy substrate by microarc oxidation (MAO) technique. The effects of anodic current density (j_a) and the ratio of cathodic to anodic current density (j_c/j_a) on the mechanical and corrosion resistance properties of MAO coatings have been studied by microhardness and pitting corrosion tests, respectively. In addition, the phase composition and microstructure of the coatings were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results show that the coatings prepared at high anodic current density consist mainly of α-Al₂O₃, while those fabricated at low anodic current density are almost composed of γ-Al₂O₃. Microhardness test shows that the coatings have high microhardness, and the highest one is found in the coating formed at j_a = 15 A/dm² and j_c/j_a = 0.7. Pitting corrosion test shows that the structure of coatings is strongly influenced by the varying j_c/j_a.