基于自适应条纹投影的彩色物体三维形貌测量

针对三维形貌测量技术中彩色物体表面反射率的非均匀性影响测量结果的问题,提出一种基于自适应条纹投影的三维形貌测量技术,该方法可避免彩色物体表面反射率非均匀的影响,提高系统的测量精度。彩色相机采集RGB光强图像,并根据物体表面颜色的反射特性计算每个像素点的最优投射光强和颜色;采集水平和垂直的正弦条纹序列,利用计算所得绝对相位值将相机图像坐标系中每一个像素点的最优投射光强和颜色映射到投影仪像素坐标系;投射自适应条纹序列进而测量彩色物体的三维形貌。实验结果表明,该方法能够有效测量彩色物体三维形貌,具有很高的测量精度。     

基于双声光偏转器的变频三维数字成像

提出了一种基于双声光偏转器的时序变频三维数字成像系统.此系统可以实时产生并投射具有不同空间频率的条纹结构光序列照明被测物体,可以以视频速率完成任意形状物体的三维传感.整体系统采用全固态结构,无任何机械运动部件,具有高精度、全场测量、动态可编程、普适性好等特点.给出了该三维数字成像系统对一个台阶状物体形貌测量的应用实例.结果证明DAOP对于解决具有复杂几何形状或拓扑结构物体的三维形貌测量问题是一种有效技术.     

频闪激光光栅条纹实时投射系统

设计了一种高速扫描频闪激光光栅条纹实时投射系统。系统通过现场可编程门阵列(FPGA)实时监测光电探测器信号并控制激光器的调制输出,使高速旋转的多面棱镜与线激光器调制信号精确配合产生稳定、清晰、精密的频闪激光光栅条纹。系统结合了光栅条纹整体投射和线激光光源高精度的特性,具有刷新速度快、条纹分布精度高的特点,且亮度、频率、脉宽、相移可动态编程实时控制。应用该系统对微小尺寸器件进行了测量,获得了准确反映被测器件三维形貌的相位和特征点数据。该系统在高精度快速三维形貌测量中,尤其是工业现场精密器件在线三维检测场合具有广泛的应用前景。     

采用剪切干涉和虚拟光栅的三维形貌检测

本文提出一种新型三维形貌测量方法,该方法通过投影装置将剪切干涉条纹投射到物体表面,以获取调制光栅图。采用相位法,由计算机生成虚拟接收光栅,从一幅调制光栅图重建物体形貌。文中给出了实验结果和性能分析。     

光载波条纹图的计算机辅助分析——阶梯形虚拟光栅解调法

本文提出一种两维光测条纹图的相位测量技术--阶梯形虚光栅解调算法。此法只需要获取一幅光载波条纹图,由计算机产生两个由N(整数)个象素构成、透射函数呈阶梯形分布、彼此间有一定相位差的两个虚光栅(参考信号),通过在整数域的运算实现对条纹图和虚光栅的相乘型叠加,低通滤波后得到两个相位差已知的叠栅函数,然后从两个相差为已知值的正弦信号中提取相位信息。理论分析和计算机模拟表明,具有相当高的测量精度,计算简便快捷。文中还给出了阶梯虚光栅解调法在投影光栅法三维形貌测量中的应用实例。     

声光栅正弦结构光投射器的光学系统设计

针对一种新型的声光波干涉测量技术,对声光栅正弦结构光投射器的三维测量工作原理进行了系统的分析,讨论了影响投射器光学系统结构的因素和影响接收屏上的光照度的因素,并进行了光学系统设计。在优化设计过程中,采用了限制光线最大入射角的方法,达到控制投射系统的球差和保证接收屏上照明均匀的要求。所设计的声光栅正弦光投射器具有很好的成像质量。应用该系统对在500mm处的石膏像上投射干涉条纹,可以得到能量比较均匀、变形量很小的干涉条纹图,利用该条纹图和相关的算法可以对具有复杂几何形状的物体进行有效的三维测量。     

基于自适应条纹投影的高反光物体三维面形测量

结构光投影方法在三维形貌测量中应用广泛,但是由于被测物体表面反射率变化范围较大,过度曝光会导致相位信息无法获取。而传统的高动态范围扫描技术步骤复杂,耗时较长。文中提出一种自适应条纹投影技术,向待测物体表面投射较高灰度级的条纹图,判断并标记过度曝光点。降低投射强度后通过非线性最小二乘法拟合来确定每个饱和像素点最适合的最大输入灰度,用重新生成的自适应条纹图来采集图像并进行相位计算和三维形貌恢复。通过实验验证,该方法可以对物体表面的高反光区域进行有效测量,避免过度饱和,仿真误差在0.02 mm范围内,实测误差约为0.14 mm,实际实验对过曝点的补偿率可达到99%。     

基于相位标靶的投影仪畸变测量与校正

针对传统的投影仪畸变标定方法系统结构和理论推导复杂等问题,提出一种基于相位标靶的投影仪畸变测量和校正方法。该方法以附有全息投影膜的液晶显示屏作为相位标靶,液晶显示屏依次显示水平和垂直方向的正弦条纹图像,投影仪向相位标靶依次投射水平和垂直方向的正弦条纹图像,并分别计算显示条纹和反射条纹的绝对相位。利用两组相位在相机像素上的对应关系,将投影仪投射相位转换到液晶显示屏相位坐标系中,从而测得投影仪的畸变。根据采集的相位空间关系进行畸变校正,使投影仪投射的等相位线在相位标靶上呈直线分布。实验结果证明,该方法可测量并校正投影仪的畸变,不受相机成像质量的影响,可为条纹投影三维形貌测量技术提升投影质量。     

利用双频外差和时空相位展开实现三维测量

为了使用高频条纹实现对物体三维形貌高精度快速测量,提出了一种利用双频外差和时空相位展开实现三维测量的方法。该方法仅投影两套高频条纹图片,利用双频外差方法计算出一个频率较低的截断相位分布,经空间相位展开得到其对应的连续相位,用于指导高频条纹截断相位展开,获得三维重建需要的绝对相位分布。该方法对双频外差后的低频截断相位上进行空间相位展开,降低了空间相位展开难度,增加了双频条纹投影三维测量的适用范围。实验结果表明该方法的STD误差为0.06 mm。该方法利用两套高频正弦条纹、不增加投影第三个频率条纹图的情况下,实现了高精度快速三维形貌测量。     

结构光饱和区域分区投射优化补偿方法

结构光在三维形貌测量中应用十分广泛,但对于表面反射率较高的物体,对其投影一定强度的结构光,易在被测物表面形成局部亮度饱和,使得该区域在重建过程中出现较大误差甚至无法重建。为了提高表面高反射率物体的三维重建质量,提出了一种基于分区投射的结构光饱和区域主动补偿方法。首先通过投射区域格雷编码灰度图计算饱和区域在投影平面的位置。然后增加过渡补偿区域,平滑降低饱和区域的条纹光栅投射强度。最后,通过实验对饱和区域分区投射优化补偿方法进行了验证。结果表明,所提方法能够减少计算补偿区域所需投影图片的数量,实现饱和区域边界平滑过渡,提高计算效率,有效抑制亮度饱和引起的重建误差,提高三维重建精度。     

傅里叶变换轮廓术中相位失真的预矫正方法

介绍了一种基于傅里叶变换轮廓术的三维面形测量系统中相位失真的预矫正方法。由于投影系统和成像系统的空间三角位置关系、投影仪的发散照明和两套系统蕴含的光学畸变,投影一幅相位与空间坐标成理想线性关系的标准正弦光场,拍摄到的条纹相位和空间坐标不再呈线性分布,引起相位失真,甚至会影响系统测量精度。该方法借鉴反向条纹投影的思想,计算拍摄光场的非线性相位分布与理想的线性相位分布之间的关系,预先矫正,反算出一个新的待投影光场。实验结果表明这种方法能有效地减小该类相位失真所导致的测量误差,获得了更好的测量结果．     

Evaluation of absolute phase for 3D profile measurement using fringe projection

A new method of absolute phase evaluation for three-dimensional (3D) profile measurement using fringe projection is presented, which combines the gray code and the phase shift technique. Two kinds of fringe patterns are projected onto the object surface respectively, one is sinusoidal intensity distribution used for phase demodulation and the other is gray code fringe pattern for unwrapping. These images are acquired by camera and stored into computer. The absolute phase is obtained by analyzing these images. The validity of this method is verified experimentally. The method is superior to other phase unwrapping methods.     

A novel 3D measuring method for discontinuous object by non-integral twin-frequency grating

A new 3D shape measurement method based on non-integral twin-frequency grating projection is proposed. In this paper, the projected composite grating is composed of two sinusoidal gratings, and the quotient of whose frequencies is not an integer. By using appropriate phase-shifting algorithms, two wrapped phases can be obtained from sixteen frames of the distorted grating patterns. In aid of appropriate phase unwrapping method, the unwrapped phase of high frequency fringe is obtained only from the relation of the two wrapped phases by a pixel-to-pixel phase unwrapping technique. Therefore the unwrapped phase of high frequency fringe pattern is independent of the low frequency fringe pattern, different from traditional integral twin-frequency grating projection methods in which the phase unwrapping error of low frequency fringe pattern may be propagated onto the unwrapped phase of high frequency fringe pattern. The new theory proves that the proposed method is applicable to measure discontinuous object, and has considerable measurement accuracy.     

Sinusoidal fringe projection system based on compact and non-mechanical scanning low-coherence Michelson interferometer for three-dimensional shape measurement

We report a sinusoidal fringe projection system based on superluminiscent diode (SLD) as a broad-band light source in conjunction with an acousto-optic tunable filter (AOTF) as frequency tuning device for three-dimensional shape measurement. The present system is based on a compact low-coherence Michelson interferometer system. The conventional interferometric system was modified in which one side of the beam splitter was coated with aluminum oxide which is used as reference mirror. With this modified version, interference fringes can easily be obtained by simply placing the external mirror in contact on the other side of beam splitter. Sinusoidal fringes with multiple spatial-carrier frequency can be generated in real-time using the present system by means of changing the radio-frequency signal to AOTF electronically without mechanically moving any component in the system. The present system was tested by projecting the sinusoidal fringes on a step-like object and 3D shape of the object was reconstructed using Fourier transform fringe analysis technique. The main advantages of the proposed system are completely non-mechanical scanning, easy to align, high stability because of its nearly common-path geometry and compactness.     

A novel three-dimensional shape measurement method based on a look-up table

Fringe projection profilometry is widely used for three-dimensional shape measurement. In an oblique-angle projection, the fringe cycle is broadened on the reference plane. Phase errors are mainly caused by the nonlinear gamma of the projector and fringe cycle broadening. This study describes a phase error compensation method to eliminate these phase errors. A look-up table that stores phase errors is constructed for phase error compensation. Based on it, a new height equation is proposed. The experimental results show that the proposed method can compensate for the phase errors of the fringe projection profilometry, thereby improving the measurement accuracy significantly.     

Three dimensional shape measurement using high-order instantaneous moments based fringe projection method

Fringe projection techniques are popular tools for three-dimensional shape measurement in optical metrology. In these techniques, the information about the shape or the surface profile of an object is usually encoded in the phase of a recorded fringe pattern. The paper presents a high-order instantaneous moments based method for phase estimation in fringe projection. The method employs a piecewise polynomial phase approximation approach and uses high-order instantaneous moments to determine the polynomial phase coefficients to estimate the phase. The method's working is demonstrated using simulation examples and its practical applicability is validated through a shape measurement experiment.     

单幅彩色条纹投影的不连续物体表面三维形貌测量

提出了基于单幅彩色条纹投影的不连续物体及动态三维形貌的测量方法。该方法利用计算机产生一幅正弦条纹图和两幅单一强度图分别通过红蓝绿三个通道合成为一幅彩色条纹图,由液晶投影仪投影到被测物体表面,彩色CCD采集变形条纹图并保存在计算机中。通过三色分离,同时获得正弦条纹图和反映表面反射率分布及背景信息图,通过图像除法运算及亚像素精度归一化处理实现物体三维形貌的恢复。对于表面形貌不连续的物体,利用蓝色分量的灰度图像进行二值化处理定位阴影或暗背景,从而引导正确的相位求解。实验验证了该方法对不连续物体动态测量方面的可行性。     

应用神经网络的复杂物体三维测量

将神经网络引入基于结构光投影的复杂物体三维面形测量。在测量过程中,利用神经网络强大的函数逼近能力,得到离散条纹图的连续逼近函数,从中解出物体的相位分布信息,获得物体的三维面形分布。应用神经网络方法,在结构光投影条件下,只需要获取一幅条纹图,便可以完成复杂物体的三维面形测量。该方法相比传统的傅里叶变换轮廓术,不存在滤波操作,不会在测量过程中丢失被测物体的高频分量,具有更高的空间带宽积和灵敏度,能准确测量出复杂物体的细节,更加适用于恢复复杂物体的三维面形。并且该方法在条纹图存在阴影的情况下与傅里叶变换轮廓术相比,能更好地提取出物体的相位信息,恢复物体的三维面形。模拟及实验均验证了该方法的可行性。     

An improved stair phase encoding method for absolute phase retrieval

An improved phase unwrapping method is proposed to reduce the projection fringes in three-dimensional (3D) surface measurement. Color fringe patterns are generated by encoding with sinusoidal fringe and stair phase fringe patterns in red and blue channels. These color fringe patterns are projected onto the tested objects and then captured by a color CCD camera. The recorded fringe patterns are separated into their RGB components. Two groups of four-step phase-shifting fringe patterns are obtained. One group of the stripes are four sinusoidal patterns, which are used to determine the wrapped phase. The other group of stripes are four sinusoidal patterns with the codeword embedded into stair phase, whose stair changes are perfectly aligned with the 2π discontinuities of sinusoidal fringe phase, which are used to determine the fringe order for the phase unwrapping. The experimental results are analyzed and compared with those of the method in Zheng and Da (2012. Opt Express 20(22):24139–24150). The results show that the proposed method needs only four fringe patterns while having less error. It can effectively reduce the number of projection fringes and improve the measuring speed.     

基于二进制条纹加相位编码条纹离焦投影的三维测量方法

复杂表面的精密三维测量在工业无损检测中非常重要。二进制条纹离焦投影方法在快速三维测量中有重要的应用前景,但该方法难以实现复杂表面高精度三维测量。为此,提出了基于二进制条纹加相位编码条纹离焦投影的三维测量方法。由于离焦投影滤除了高次谐波和高频噪声,可以克服投影仪的非线性伽马效应,与传统投影正弦条纹方法相比,提高了其测量精度。针对离焦投影时,随着相位编码条纹频率增大,条纹级次判决困难,出现周期错位,导致相位解包裹出错,提出了相移编码方法来解决以上问题。采用相移编码方法校正周期错位,使条纹级次判决准确,进一步提高其测量精度。实验结果表明,其测量精度可以达到0.044 mm,验证了本方法的有效性和实用性。