Composite cathode for IT-SOFC: Sr-doped lanthanum cuprate and Gd-doped ceria

Composite cathodes were synthesized via a citrate combustion method followed by an organic precipitation method. The cathodes were of K₂NiF₄-type crystal structure with x wt.% Ce_0.9Gd_0.1O_1.95 (CGO)–(100 ? x) wt.% La_1.96Sr_0.04CuO_4 + δ (LSC), where x = 0, 10, 20 and 30. The individual structural phases of the composite cathodes were characterized using a third-generation synchrotron source beamline powder X-ray diffractometer (XRD). The porous grain morphology of the CGO–LSC cathode composite for a symmetrical half-cell was determined from cross-sectional scanning electron microscopy images and elemental line profiles. The composite cathode was made of 20 wt.% CGO–80 wt.% LSC (CL20–80) and was coated onto a Ce_0.9Gd_0.1O_1.95 electrolyte. It showed the lowest area specific resistance (ASR) of 0.07 Ω cm² at 750 °C. An electrolyte-supported (300 μm thick) single-cell configuration of CL20–80/CGO/Ni-CGO attained a maximum power density of 626 mW cm^? 2 at 700 °C. The unique composite composition of CL20–80 demonstrates enhanced electrochemical performance and good chemical compatibility with the CGO electrolyte, as compared with the pure LSC (CL0–100) cathode for IT-SOFCs.     

Electrochemical performance of La-doped Sr2MgMoO6−δ in natural gas

Modification of the double perovskite Sr₂MgMoO_6−δ by La substitution has shown that Sr_2−xLa_xMgMoO_6−δ with 0.6 ⩽ x ⩽ 0.8 has better performance as the anode of a solid oxide fuel cell. With a Sr_1.2La_0.8MgMoO_6−δ anode, LSGM electrolyte, SrCo_0.8Fe_0.2O_3−δ cathode, and a La_0.5Ce_0.4O_1.7−δ buffer layer between the anode and the electrolyte, a maximum power density of 550 mW/cm² has been obtained for a SOFC operating on wet methane (3%H₂O) at 800 °C. The performance of the SOFC using C₂H₆ fuel, like that of CH₄, changes little on switching from dry C₂H₆ to 3% H₂O/C₂H₆, but improvement with wet C₃H₈ shows that some steam will need to be added to a moderately desulfurized natural-gas fuel.     

High performance nanostructured IT-SOFC cathodes prepared by novel chemical method

The electrochemical performance of La_0.4Sr_0.6Co_0.8Fe_0.2O_3−δ (LSCF) cathodes with different nano/microstructures is compared using the area specific resistance (ASR). Cathodes are prepared using two chemical routes, including a novel method to obtain nanosized LSCF oxide. The results clearly point that the intermediate temperature solid oxide fuel cells (IT-SOFC) cathode performance strongly depends on microstructure and that ASR can vary more than two orders of magnitude for identical composition and different morphologies, reaching values as low as 0.05 Ω cm² at 600 °C and 0.4 Ω cm² at 450 °C using the novel chemical route, which are even lower than the best known cathodes for IT-SOFC.     

Redox behavior and transport properties of La0.5−2xCexSr0.5+xFeO3−δ and La0.5−2ySr0.5+2yFe1−yNbyO3−δ perovskites

The effects of doping the mixed-conducting (La,Sr)FeO_3−δ system with Ce and Nb have been examined for the solid-solution series, La_0.5−2xCe_xSr_0.5+xFeO_3−δ (x = 0–0.20) and La_0.5−2ySr_0.5+2yFe_1−yNb_yO_3−δ (y = 0.05–0.10). Mössbauer spectroscopy at 4.1 and 297 K showed that Ce⁴⁺ and Nb⁵⁺ incorporation suppresses delocalization of p-type electronic charge carriers, whilst oxygen nonstoichiometry of the Ce-containing materials increases. Similar behavior was observed for La_0.3Sr_0.7Fe_0.90Nb_0.10O_3−δ at 923–1223 K by coulometric titration and thermogravimetry. High-temperature transport properties were studied with Faradaic efficiency (FE), oxygen-permeation, thermopower and total-conductivity measurements in the oxygen partial pressure range 10⁻⁵–0.5 atm. The hole conductivity is lower for the Ce- and Nb-containing perovskites, primarily as a result of the lower Fe⁴⁺ concentration. Both dopants decrease oxide-ion conductivity but the effect of Nb-doping on ionic transport is moderate and ion-transference numbers are higher with respect to the Nb-free parent phase, 2.2 × 10⁻³ for La_0.3Sr_0.7Fe_0.9Nb_0.1O_3−δ cf. 1.3 × 10⁻³ for La_0.5Sr_0.5FeO_3−δ at 1223 K and atmospheric oxygen pressure. The average thermal expansion coefficients calculated from dilatometric data decrease on doping, varying in the range (19.0–21.2) × 10⁻⁶ K⁻¹ at 780–1080 K.     

Surface modification of La0.3Sr0.7CoO3−δ ceramic membranes

The dependence of oxygen permeability of dense La_0.3Sr_0.7CoO_3−δ ceramics on membrane thickness indicates significant surface exchange limitations to the permeation fluxes, which suggests a possibility to increase membrane performance by surface activation. The cobaltite membranes with various porous layers applied onto the permeate-side surface were tested at 850–1120 K. Silver-modified La_0.3Sr_0.7CoO_3−δ membranes showed enhanced permeation at temperatures above 950 K; deposition of porous layers of PrO_x and Pr_0.7Sr_0.3CoO_3−δ had no positive effect. The maximum oxygen permeability at 850–1120 K was observed in the case of porous La_0.3Sr_0.7CoO_3−δ layers with surface density about 10 mg cm⁻². These results suggest that the surface exchange of lanthanum–strontium cobaltite membranes under an oxygen chemical potential gradient is limited by both oxygen sorption at the surface and ion diffusion through the surface oxide layers. Oxygen permeability of La_0.3Sr_0.7CoO_3−δ ceramics was found to increase with increasing grain size due to decreasing grain-boundary resistance to ionic transport.     

Improved electrochemical performance of SrCo0.8Fe0.2O3−δ–La0.45Ce0.55O2−δ composite cathodes for IT-SOFC

The performance of the SrCo_0.8Fe_0.2O_3−δ(SCF)–La_0.45Ce_0.55O_2−δ(LDC) composite cathodes was studied in this paper. The composite cathodes were prepared by screen-printing, and then sintered at 1200 °C for 2 h. Electrochemical impedance spectroscopy (EIS) and cathodic polarization test were carried out to investigate the electrochemical properties of the composite cathodes. The results showed that the composite cathodes had superior electrochemical performance compared to that of the pure SCF cathodes. Through optimizing the structures of composite cathodes, the cathodic overpotential of triple-layer SCF–LDC composite cathodes was only 23 mV at 0.3 A cm⁻². The specific ohmic resistance, charge transfer resistance and gas phase diffusion resistance of the triple-layer SCF–LDC cathodes were the lowest for the SCF–LDC composite cathodes, and they were 0.1 Ω cm², 0.01 Ω cm² and 0.1 Ω cm² respectively at 800 °C. The changes were attributable to the enlargement of triple phases boundary (tpb) and enhancement of the adhesion between electrode and electrolyte by adding LDC to the cathode material.     

Chemical and physical properties of complex perovskites in the La0.8Sr0.2MnO3−δ–La0.8Sr0.2CuO2.4+δ–La0.8Sr0.2FeO3−δ system

Perovskites resulting from discrete changes in composition within the quasi-ternary system La_0.8Sr_0.2MnO_3−δ–La_0.8Sr_0.2CuO_2.4+δ–La_0.8Sr_0.2FeO_3−δ were investigated under constant experimental conditions with the objective of obtaining an overview of the variation of the properties relevant for possible future applications. Nineteen nominal perovskite compositions within this system were systematically selected and synthesized under identical conditions by the Pechini method. The experimental data obtained on quantitative chemical analysis, powder X-ray diffraction, electrical conductivity and thermal expansion are presented collectively for the first time to facilitate comparisons. The formation and distribution of the different crystallographic phases at 950 °C within this quasi-ternary system are shown. The DC electrical conductivity is strongly influenced by the Cu content and increases up to 276 S cm⁻¹ for La_0.8Sr_0.2CuO_2.4+δ. The thermal expansion is dominated by the Cu/Mn ratio and is almost independent of the Fe content.     

Effects of CuO addition to anode on the electrochemical performances of cathode-supported solid oxide fuel cells

A cathode-supported electrolyte film was fabricated by tape casting and co-sintering techniques. (La_0.8Sr_0.2)_0.95MnO₃ (LSM95), LSM95/Zr_0.89Sc_0.1Ce_0.01O_2?x (SSZ), and SSZ were used as materials of cathode substrate, cathode active layer, and electrolyte, respectively. CuO–NiO–SSZ composite anode was deposited on SSZ surface by screen-printing and sintered at 1250 °C for 2 h. The effects of CuO addition to NiO–SSZ anode on the performance of cathode-supported SOFCs were investigated. CuO can effectively improve the sintering activity of NiO–SSZ. The assembled cells were electrochemically characterized with humidified H₂ as fuel and O₂ as oxidant. With 4 wt.% CuO addition, the ohmic resistance decreased from 3 to 0.46 Ω cm², and at the same time the polarization resistance decreased from 3.4 to 0.74 Ω cm². In comparison with the cell without CuO, the maximum power density at 850 °C increased from 0.054 to 0.446 W cm^?2 with 4 wt.% CuO addition.     

Electrochemical performances of LaBaCuFeO5+x and LaBaCuCoO5+x as potential cathode materials for intermediate-temperature solid oxide fuel cells

Layered perovskite-structure oxides LaBaCuFeO_5+x (LBCFO) and LaBaCuCoO_5+x (LBCCO) were prepared and the electrical conductivity and electrochemical performance were investigated as potential cathode materials for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The electrical conductivity of LBCCO is much higher than that of LBCFO. Area specific resistances of LBCFO and LBCCO cathode materials on Ce_0.8Sm_0.2O_1.9 (SDC) electrolyte are as low as 0.21 Ω cm² and 0.11 Ω cm² at 700 °C, respectively. The maximum power density of the LBCFO/SDC/Ni-SDC and LBCCO/SDC/Ni-SDC cells with 300 μm thick electrolytes attains 557 mW cm^?2 and 603 mW cm^?2 at 800 ^oC, respectively. Preliminary results demonstrated that the layered perovskite-structure oxides LBCFO and LBCCO are very promising cathode materials for application in IT-SOFCs.     

A novel anode supported BaCe0.7Ta0.1Y0.2O3−δ electrolyte membrane for proton-conducting solid oxide fuel cell

A novel composition of BaCe_0.7Ta_0.1Y_0.2O_3−δ (BCTY10) electrolyte membrane was successfully fabricated on porous NiO-BCTY10 anode substrate. The anode was prepared through a route combining a solid state reaction and a wet chemical method. After sintering at 1450 °C for 5 h, the BCTY10 membrane showed adequate chemical stability against CO₂ and H₂O. With a mixture of La_0.7Sr_0.3FeO_3−δ (LSF) and BaCe_0.7Zr_0.1Y_0.2O_3−δ (BZCY7) as cathode, a single fuel cell with 25 μm thick BCTY10 electrolyte generated maximum power densities of 195, 137, 84, 44 mW/cm² at 700, 650, 600 and 550 °C, respectively. The interface resistance of the cell under open circuit condition was also investigated.     

Novel SrSc0.2Co0.8O3−δ as a cathode material for low temperature solid-oxide fuel cell

The SrSc_0.2Co_0.8O_3−δ (SSC) perovskite was investigated as a cathode material for low temperature solid-oxide fuel cell. The material showed an almost linear thermal expansion from room temperature to 1000 °C in air with the average thermal expansion coefficient of only 16.9 × 10⁻⁶ K⁻¹. The Sc-doping made the absence of Co⁴⁺ in SSC, which resulted in not only dramatically reduced thermal expansion coefficient but also extremely high oxygen vacancies concentrations in the lattice at low temperature. The area specific polarization resistance was 0.206 Ω cm² for SSC at 550 °C, which is about 52% lower than the value of a Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3−δ-based cathode. A peak power density as high as 564 mW cm⁻² was obtained at 500 °C based on a 20 μm thick Sm_0.2Ce_0.8O_1.9 electrolyte by adopting SSC cathode.     

Barium carbonate nanoparticle as high temperature oxygen reduction catalyst for solid oxide fuel cell

BaCO₃ nanoparticles are demonstrated as outstanding electrocatalysts to enhance the high temperature oxygen reduction reaction (ORR) in solid oxide fuel cells (SOFCs). BaCO₃ nanoparticles are formed from thermal decomposition of barium acetate, Ba(Ac)₂ infiltrated to porous cathode skeleton and shows good chemical compatibility with cathode materials. BaCO₃ nanoparticles can greatly reduce the area specific resistance (ASR) of typical SOFC cathode materials, including La_0.8Sr_0.2FeO_3 -δ (LSF), La_0.6Sr_0.4Co_0.2Fe_0.8O_3 -δ (LSCF) and La_0.8Sr_0.2MnO_3 -δ (LSM). For example at 700 °C, ASR for LSF on yttria-stabilized zirconia (YSZ) electrolyte decreases from 2.95 Ω cm² to 0.77 Ω cm² when 12.9 wt.% BaCO₃ nanoparticles are deposited on the surface of the porous LSF electrode. Impedance spectra analysis shows that the decrease in ASR mainly comes from the reduction of the low frequency resistance. Furthermore, BaCO₃ nanoparticles are found to greatly enhance the oxygen chemical exchange coefficient. Most importantly, it has been found that the catalytic activity of BaCO₃ nanoparticles is even higher than those of the precious metals such as Pd, Rh, Pt and Ag, infiltrated into LSF, LSCF and LSM electrodes supported on YSZ electrolytes.     

Infiltrated Sr2Fe1.5Mo0.5O6/La0.9Sr0.1Ga0.8Mg0.2O3 electrodes towards high performance symmetrical solid oxide fuel cells fabricated by an ultra-fast and time-saving procedure

Herein, the Sr₂Fe_1.5Mo_0.5O₆ (SFM) precursor solution is infiltrated into a tri-layered “porous La_0.9Sr_0.1Ga_0.8Mg_0.2O₃ (LSGM)/dense LSGM/porous LSGM” skeleton to form both SFM/LSGM symmetrical fuel cells and functional fuel cells by adopting an ultra-fast and time-saving procedure. The heating/cooling rate when fabricating is fixed at 200 °C/min. Thanks to the unique cell structure with high thermal shock resistance and matched thermal expansion coefficients (TEC) between SFM and LSGM, no SFM/LSGM interfacial detachment is detected. The polarization resistances (Rp) of SFM/LSGM composite cathode and anode at 650 °C are 0.27 Ω·cm² and 0.235 Ω·cm², respectively. These values are even smaller than those of the cells fabricated with traditional method. From scanning electron microscope (SEM), a more homogenous distribution of SFM is identified in the ultra-fast fabricated SFM/LSGM composite, therefore leading to the enhanced performance. This study also strengthens the evidence that SFM can be used as high performance symmetrical electrode material both running in H₂ and CH₄. When using H₂ as fuel, the maximum power density of “SFM-LSGM/LSGM/LSGM-SFM” functional fuel cell at 700 °C is 880 mW cm^− 2. By using CH₄ as fuel, the maximum power densities at 850 and 900 °C are 146 and 306 mW cm^− 2, respectively.     

Mechanochemical synthesis and ionic conductivity of lanthanum phosphosilicate oxyapatites

Lanthanum phosphosilicate apatites with the chemical formula Sr_10–xLa_x(PO₄)_6–x(SiO₄)_xO, where 0 ≤ x ≤ 6, usually prepared by a solid-state reaction at about 1400 °C, were synthesized via the mechanochemical method at room temperature. The samples were characterized using powder X-ray diffraction, infrared spectroscopy and thermal analysis. The results showed that the prepared products were carbonated apatites and no secondary phase was detected. The realization of the milling under a controlled atmosphere can lead to oxyapatites containing no carbonates. The ionic conductivity of the Sr₆La₄(PO₄)₂(SiO₄)₄O sample was investigated by using impedance spectroscopy. The highest ionic conductivity value of 1.522 × 10⁻⁶ S·cm⁻¹ was found at 800 °C. In the investigated temperature range, the activation energy is of 0.85 eV.     

Solution synthesis and electrical properties of K2NiF4 type LaSrAlO4

K₂NiF₄ type LaSrAlO₄ was synthesised by sol–gel and combustion methods at 1300 °C and characterised by X-ray diffraction (XRD). DC electrical conductivity studies revealed that LaSrAlO₄ is an n-type conductor at low oxygen partial pressures and a p-type conductor at near atmospheric pressures with conductivity of the order of 10⁻⁴ S cm⁻¹. Dilatometric measurements indicated a nonlinear increase in the thermal expansion coefficient, corroborated by a nonlinear expansion along the a axis determined by high temperature XRD. Attempts to synthesise oxygen excess La_1+xSr_1−xAlO_4+δ phases by varying the La:Sr ratio always resulted in a La₂O₃ secondary impurity phase.     

Preparation of an extremely dense BaCe0.8Sm0.2O3−δ thin membrane based on an in situ reaction

The thin membrane of BaCe_0.8Sm_0.2O_3−δ (BCS) with high quality was successfully fabricated on porous NiO–BCS anode substrate through a novel in situ reaction method. The key part of this method is to directly spray well-mixed suspension of BaCO₃, CeO₂ and Sm₂O₃ instead of pre-synthesized BCS ceramic powder on the anode substrate. After sintering at 1400 °C for 5 h, the extremely dense electrolyte membrane in the thickness of 10 μm is obtained. A single cell was assembled with La_0.7Sr_0.3FeO_3−σ as cathode and tested with humidified hydrogen as fuel at 650 °C. The open circuit voltage (OCV) and maximum power density respectively reach 1.04 V and 535 mW/cm². Interface resistance of cell under open circuit condition was also investigated.     

Fabrication of a large area cathode-supported thin electrolyte film for solid oxide fuel cells via tape casting and co-sintering techniques

A large area cathode-supported electrolyte film, comprising porous (La_0.8Sr_0.2)_0.95MnO₃ (LSM95) cathode substrate, LSM95/Zr_0.89Sc_0.1Ce_0.01O_2?x (SSZ) cathode active layer, and SSZ electrolyte, has been successfully fabricated by tape casting and co-sintering techniques. The interface reaction between cathode and electrolyte was inhibited by using A-site deficient LSM. A dense enough SSZ thin film with a thickness of ～26 μm was obtained at 1250 °C. By using Pt as anode, the obtained single cell reached the maximum power density of 0.54 W cm^?2 at 800 °C in O₂/humidified H₂, with open circuit voltage (OCV) value of 1.08 V.     

Enhancement of electrochemical performance and thermal compatibility of GdBaCo2/3Fe2/3Cu2/3O5+δ cathode on Ce1.9Gd0.1O1.95 electrolyte for IT-SOFCs

Transition-metal doped double-perovskite structure oxides GdBaCo_2/3Fe_2/3Ni_2/3O_5+δ (FN-GBCO), GdBaCo_2/3Fe_2/3Cu_2/3O_5+δ (FC-GBCO), GdBaCoCuO_5+δ (C-GBCO) and pristine GdBaCo₂O_5+δ (GBCO) were synthesized via a citrate combustion method. The thermal-expansion coefficient (TEC) and electrochemical performance of the oxides were investigated as potential cathodes for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The TEC exhibited by the FC-GBCO cathode up to 900 °C is 14.6 × 10^?6 °C^?1, which is lower than the value of GBCO (19.9 × 10^?6 °C^?1). Area specific resistances (ASR) of 0.165 Ω cm² at 700 °C and 0.048 Ω cm² at 750 °C were achieved for the FC-GBCO cathode on a Ce_0.9Gd_0.1O_1.95 (CGO) electrolyte. An electrolyte supported (300 μm thick) single-cell configuration of FC-GBCO/CGO/Ni-CGO attained a maximum power density of 435 mW cm^?2 at 700 °C. The unique composition of GBCO co-doped with Fe and Cu ions in the Co sites exhibited reduced TEC and enhancement of electrochemical performance and good chemical compatibility with CGO, and this composition is proving to be a potential cathode for IT-SOFCs.     

Quantitative three-dimensional microstructure of a solid oxide fuel cell cathode

Solid oxide fuel cells (SOFCs) are being actively developed world wide for clean and efficient electrical generation from fuels such as natural gas, hydrogen, coal, and gasoline. The cathode in state of the art SOFCs is typically a porous composite of electronically-conducting La_1?xSr_xMnO₃ (LSM) and ionically-conducting Y₂O₃-stabilized ZrO₂ (YSZ) that facilitates the critical oxygen reduction reaction. Here we describe the three-dimensional characterization and quantification of key structural parameters from an LSM-YSZ cathode, using imaging and volume reconstruction based on focused ion beam – scanning electron microscopy. LSM-YSZ-pore three-phase boundaries (TPBs) were identified. Approximately 1/3 of the TPBs were found to be electrochemically inactive, as they were on isolated LSM particles, yielding an active TPB density of 4.9 μm^?2. Cathode electrochemical modeling, which included a measured YSZ tortuosity of 3.4, yielded an effective TPB resistance of ≈2.5 × 10⁵ Ω cm at 800 °C.     

A novel single phase cathode material for a proton-conducting SOFC

A novel single phase BaCe_0.5Bi_0.5O_3 ? δ (BCB) was employed as a cathode material for a proton-conducting solid oxide fuel cell (SOFC). The single cell, consisting of a BaZr_0.1Ce_0.7Y_0.2O_3 ? δ (BZCY7)-NiO anode substrate, a BZCY7 anode functional layer, a BZCY7 electrolyte membrane and a BCB cathode layer, was assembled and tested from 600 to 700 °C with humidified hydrogen (～3% H₂O) as the fuel and the static air as the oxidant. An open-circuit potential of 0.96 V and a maximum power density of 321 mW cm^?2 were obtained for the single cell. A relatively low interfacial polarization resistance of 0.28Ω cm² at 700 °C indicated that the BCB was a promising cathode material for proton-conducting SOFCs.