Development of internal fine structure in stretched rubber vulcanizates

Small‐angle X‐ray scattering (SAXS) pattern and tensile stress during relaxation of stretched rubber vulcanizates (synthetic polyisoprene) were measured simultaneously at room temperature and at 0 °C. The samples were quickly stretched to the prefixed strain and then allowed to relax for 1 h. In every SAXS pattern, the intensity distribution was elongated along the equator, indicating the formation of structures elongated in the stretching direction. The so‐called two‐spots pattern corresponding to the long period of stacked lamellar crystals did not appear even when the critical strain to induce crystallization was exceeded. On the other hand, even below the critical strain, additional development of equatorial streaks was detected in the differential SAXS patterns. This result suggests the growth of the density fluctuation elongated in the stretching direction, which is not directly related to strain‐induced crystallization. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Structure Evolution upon Uniaxial Drawing Skin‐ and Core‐Layers of Injection‐Molded Isotactic Polypropylene by In Situ Synchrotron X‐ray Scattering

The structure evolution of the oriented layer (skin) and unoriented layer (core) from injection‐molded isotactic polypropylene samples upon uniaxial drawing is probed by in situ synchrotron X‐ray scattering. The X‐ray data analysis approach, called “halo method”, is used to semiquantitatively identify the transformation process of crystal phase upon uniaxial drawing. The results verify the validation of the stress‐induced crystal fragmentation and recrystallization process in the deformation of the injection‐molded samples under different temperatures. Furthermore, the end of strain softening region in the engineering stress‐strain curves explicitly corresponds to the transition point from the stress‐induced crystal fragmentation to recrystallization process. Basically, the skin and core layers of the injection‐molded parts share the similar deformation mechanism as aforementioned. The stretching temperature which dramatically affects the relative strength between the entanglement‐induced tie chains and the adjacent crystalline lamellae determines the crystal structural evolution upon drawing. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013, 51, 1618–1631     

Structure development and physical properties achieved in the drawing and/or annealing of PEN fibers

As‐spun poly(ethylene‐2,6‐naphthalate) (PEN) fibers (i.e., precursors) prepared from high molecular weight polymer were drawn and/or annealed under various conditions. Structure and property variations taking place during the treatment process were followed via wide‐angle X‐ray scattering (WAXS), small‐angle X‐ray scattering, differential scanning calorimetry (DSC), and mechanical testing. Both the WAXS and DSC measurements of the cold‐drawn samples stretched from a low‐speed‐spun amorphous fiber indicate that strain‐induced crystallization can occur at a temperature below the glass‐transition temperature and that the resultant crystal is in the α‐form modification. In contrast, when the same precursor was subjected to constrained annealing, its amorphous characteristics remained unchanged even though the annealing was performed at 200 °C. These results may imply that the application of stretching stress is more important than elevated temperatures in producing α‐form crystallization. The crystalline structure of the hot‐drawn samples depends significantly on the morphology of the precursor fibers. When the precursor was wound at a very low speed and in a predominantly amorphous state, hot drawing induced the formation of crystals that were apparently pure α‐form modification. For the β‐form crystallized precursors wound at higher speeds, a partial crystalline transition from the β form to the α form was observed during the hot drawing. In contrast with the mechanical properties of the as‐spun fibers, those of the hot‐drawn products are not improved remarkably because the draw ratio is extremely limited for most as‐spun fibers in which an oriented crystalline structure has already formed. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1424–1435, 2000     

The effect of low-temperature crystallization on the mechanical behavior of rubber

In cold climates the correct performance of rubber components such as seismic isolators depends on them maintaining their elastic properties when exposed to prolonged periods at low temperatures. The high damping compounds developed for seismic isolation are normally especially prone to crystallization when exposed to subzero temperatures for periods of a few weeks. The effect of low-temperature crystallization on the mechanical stiffening of natural rubber is evaluated. The relationship between the shear modulus and amount of crystallization is measured using a technique in which the dimensional change and stiffness are monitored simultaneously. The relationship is found to be approximately independent of the crosslink density and the temperature of crystallization. It appears not to be realistically modeled by considering the crystals to behave as rigid filler particles but good qualitative agreement with experiment was obtained by modeling the crystals as a network of threads. Partially crystalline rubbers are found to yield under the application of a large stress like other partially crystalline polymers. Mechanisms for suppressing crystallization in rubber are discussed and the low-temperature stiffening of specially formulated rubber compounds for seismic isolation is presented. These results show that carefully formulated high damping natural rubber compounds can give adequate performance at low temperatures. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2181–2190, 2004     

Effects of molecular characteristics and processing conditions on melt‐drawing behavior of ultrahigh molecular weight polyethylene

The effects of molecular characteristics and processing conditions on melt‐drawing behavior of ultrahigh molecular weight polyethylene (UHMW‐PE) are discussed, based on a combination of in situ X‐ray measurement and stress–strain behavior. The sample films of metallocene‐ and Ziegler‐catalyzed UHMW‐PEs with a similar viscosity average MW of ～10⁷ were prepared by compression molding at 180 °C. Stress profiles recorded at 160 °C above the melting temperature of 135 °C exhibited a plateau stress region for both films. The relative change in the intensities of the amorphous scattering recorded on the equator and on the meridian indicated the orientation of amorphous chains along the draw axis with increasing strain. However, there was a substantial difference in the subsequent crystallization into the hexagonal phase, reflecting the molecular characteristics, that is, MW distribution of each sample film. Rapid crystallization into the hexagonal phase occurred at the beginning point of the plateau stress region in melt‐drawing for metallocene‐catalyzed UHMW‐PE film. In contrast, gradual crystallization into the hexagonal phase occurred at the middle point of the plateau stress region for the Ziegler‐catalyzed film, suggesting an ease of chain slippage during drawing. These results demonstrate that the difference in the MW distribution due to the polymerization catalyst system dominates the phase development mechanism during melt‐drawing. The effect of the processing conditions, that is, the including strain rate and drawing temperature, on the melt‐drawing behavior is also discussed. The obtained results indicate that the traditional temperature–strain rate relationship is effective for transient crystallization in to the hexagonal phase during melt‐drawing, as well as for typically oriented crystallization during ultradrawing in the solid state. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2455–2467, 2006     

Confirmation of a nanohybrid shish‐kebab (NHSK) structure in composites of PET and MWCNTs

Here, the confirmation of an oriented nanohybrid shish‐kebab (NHSK) crystalline structure in a series of composites of poly(ethylene terephthalate) (PET) and multiwall carbon nanotubes (MWCNTs) is reported. The combined use of small‐ and wide‐angle X‐ray scattering (SAXS/WAXS) and thermal analysis has been used to investigate the morphology development in PET‐MWCNT nanocomposites under hot isothermal crystallization conditions. The MWCNTs act as both heterogeneous nucleating agents and surfaces (oriented shish structures) for the epitaxial growth of PET crystallites (kebabs) giving an oriented crystalline morphology. In contrast, the PET homopolymer does not show any residual oriented crystalline morphology during isothermal crystallization but gave a sporadic nucleation of a classic unoriented lamellar structure with slower crystallization kinetics. The results provide a valuable insight into the role of MWCNTs as nanoparticulate fillers in the morphology development and subsequent modification of physical properties in engineering polymers. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 132–137     

Poly(ethylene terephthalate) modified with aromatic bisester diamides: Thermal and oxygen barrier properties

The synthesis and properties of poly(ethylene terephthalate) (PET) copolymers containing four bisester diamide structural units are reported. Two of the bisester diamides consist of three para‐substituted aromatic rings, and the other two consist of three meta‐substituted aromatic rings. The copolymers have been characterized by nuclear magnetic resonance, differential scanning calorimetry, and dilute solution viscometry. Three of the copolymers can be compression‐molded into amorphous films for oxygen barrier testing, and one of these three films can be oriented for additional barrier testing. The three amorphous films all have lower permeabilities than unoriented PET. However, this difference diminishes upon the orientation of the polymer films. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1668–1681, 2004     

Strain‐induced crystallization of natural rubber with high strain rates

Strain‐induced crystallization (SIC) of natural rubber (NR) samples with different strain rates at a fixed strain was investigated by synchrotron radiation X‐ray diffraction measurements, which provided the evolution trends of crystal sizes and crystallinity during the SIC process. It was found that the Avrami index was about 1 during the crystallization of NR after the cessation of stretch, which demonstrated that sporadic nucleation occurred during SIC process. The increase of the crystallinity was attributed to the increase of the number of new crystallites rather than the growth of the crystal size. An unexpected relationship between the final crystallinity and the strain rates was observed. The increase of physical crosslink points originated from either entanglement or crystallite was considered as the reason that leads to the nonmonotonic variation of the final crystallinity with strain rates. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Solvent‐induced crystallization in poly(ethylene terephthalate) during mass transport

Solvent transport in poly(ethylene terephthalate) (PET) and related phase transformation were investigated. The data of mass sorption were analyzed according to Harmon's model for Case I (Fickian), Case II (swelling), and anomalous transport. This transport process in PET is accompanied by the induced crystallization of the original amorphous state. The transformation was examined by wide‐angle X‐ray scattering, small‐angle X‐ray scattering, differential scanning calorimetry, and Fourier transform infrared spectroscopy. During this process, the matrix is under a strain state that causes different kinetic paths of crystallization as compared with that by thermal annealing. This state of strain assists the development of the solvent‐induced crystallization. The model regarding crystallization was proposed in terms of the study of long period L, the crystal thickness l_c, and the thickness of amorphous layer l_a obtained from the one‐dimensional correlation function and interface distribution function. Different kinetic paths were discovered for different crystallization processes. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1444–1453, 2002     

Multi‐scaled microstructures in natural rubber characterized by synchrotron X‐ray scattering and optical microscopy

Multi‐scaled microstructures induced by natural impurities (i.e., proteins, phospholipids, carbohydrates) in natural rubber (NR) were investigated by synchrotron small‐angle X‐ray scattering (SAXS), wide‐angle X‐ray diffraction (WAXD), and optical microscopy using several kinds of untreated and chemically treated un‐vulcanized samples. These microstructures include large aggregates (size less than 50 μm), well‐defined crystals (size less than a few 10 μm), and micelles (size much less than 10 μm). In un‐vulcanized NR samples, even though the concentrations of natural impurities are relatively low, the dispersion of these microstructures significantly affects the mechanical properties. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2456–2464, 2008     

Effects of the oriented mesophase on the cold crystallization of syndiotactic polystyrene and its blend with poly(2,6‐dimethyl‐1,4‐phenylene oxide)

The effects of molecular orientation on the crystallization and polymorphic behaviors of syndiotactic polystyrene (sPS) and sPS/poly(2,6‐dimethyl‐1,4‐phenylene oxide) (PPO) blends were studied with wide‐angle X‐ray diffraction (WAXD) and differential scanning calorimetry. The oriented amorphous films of sPS and sPS/PPO blends were crystallized under constraint at crystallization temperatures ranging from 140 to 240°C. The degree of crystallinity was lower in the cold‐crystallized oriented film than in the cold‐crystallized isotropic film. This was in contrast to the case of the cold crystallization of other polymers such as poly(ethylene terephthalate) and isotactic polystyrene, in which the molecular orientation induced crystallization and accelerated crystal growth. It was thought that the oriented mesophase was obtained in drawn films of sPS and that the crystallization of sPS was suppressed in that phase. The WAXD measurements showed that the crystal phase was more ordered in an sPS/PPO blend than in pure sPS under the same annealing conditions. The crystalline order recovered in the cold‐crystallized sPS/PPO blends in comparison with the cold‐crystallized pure sPS because of the decrease in the mesophase content. The crystal forms depended on the crystallization temperature, blend composition, and molecular orientation. Only the α′‐crystalline form was obtained in cold‐crystallized pure sPS, regardless of molecular orientation, whereas α′, α″, and β′ forms coexisted in the cold‐crystallized sPS/PPO blends prepared at higher crystallization temperatures (200–240°C). The β′‐form content was much lower in the oriented sPS/PPO blend than in the isotropic blend sample at the same temperature and composition. It was concluded that the oriented mesophase suppressed the crystallization of the stable β′ form more than that of the metastable α′ and α″ forms during the cold crystallization of sPS/PPO blends. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1665–1675, 2003     

Transport properties of uniaxially oriented aliphatic polyketone

The oxygen, carbon dioxide, and water‐transport properties of a uniaxially oriented aliphatic polyketone were determined. The polyketone was drawn to 5–10 times its original length. The transport properties were related to changes in crystallinity estimated by differential scanning calorimetry and density measurements and by changes in the molecular and crystal orientation assessed by, respectively, infrared and X‐ray spectroscopy. The film structures were characterized by confocal scanning laser microscopy and scanning electron microscopy. Stress‐strain tests on the drawn specimens enabled the impacts of orientation on the transport and mechanical properties to be compared. A draw‐induced increase in crystallinity and molecular orientation yielded permeabilities at a draw ratio of 10 that were 30–40% of the original value, and the percentage decrease was basically independent of the type of gas/vapor molecule. Also, the diffusivities of oxygen and carbon dioxide decreased by an order of magnitude. The fact that the amorphous permeability was peaking at a draw ratio of about 5 was a consequence of a peak in amorphous solubility, which was very high for oxygen and absent for water. It was suggested that the peak in solubility was mainly caused by the destruction of the polymer hydrogen‐bond network during drawing and crystal reorientation. The impact of structural reorganization within the polymer and presence of surface valleys seemed to have less impact on the mechanical properties than on the transport properties. This suggested that transport data are more sensitive than mechanical data in probing material defects and changes in molecular packing and morphology. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 947–955, 2004     

Higher order structural analysis of stereocomplex‐type poly(lactic acid) melt‐spun fibers

The higher order structure of stereocomplex‐type poly(lactic acid) melt‐spun fibers of an equimolar blend of poly(L ‐lactic acid) and poly(D ‐lactic acid) was analyzed with wide‐angle X‐ray diffraction (WAXD) and birefringence measurements. Two different crystalline structures were observed in the fibers: α‐form homocrystals and stereocomplex crystals. The weight fractions of the two crystals were estimated with the WAXD integrated intensity data. The crystalline orientation factors were obtained from the WAXD measurements. Well‐oriented homocrystals formed during a drawing process at the crystallization temperature of the homocrystal. Drawing above this temperature caused the stereocomplex crystal to be formed. The crystalline orientation tended to be lower with increasing drawing temperatures. Through the combination of the intrinsic birefringence and the fractions of the α‐form homocrystals and stereocomplex crystals, the birefringence of the amorphous phase was evaluated. The amorphous birefringence stayed positive and decreased with increasing drawing temperature. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 218–228, 2007     

Analysis of the complex thermal behavior of poly(L‐lactic acid) film. I. Samples crystallized from the glassy state

The melting behavior of poly(L ‐lactic acid) film crystallized from the glassy state, either isothermally or nonisothermally, was studied by wide angle X‐ray diffraction (WAXD), small angle X‐ray scattering (SAXS), differential scanning calorimetry (DSC), and temperature‐modulated differential scanning calorimetry (TMDSC). Up to three crystallization and two melting peaks were observed. It was concluded that these effects could largely be accounted for on the basis of a “melt‐recrystallization” mechanism. When molecular weight is low, two melting endotherms are readily observed. But, without TMDSC, the double melting phenomena of high molecular weight PLLA is often masked by an exotherm just prior to the final melting, as metastable crystals undergo melt‐recrystallization during heating in the DSC. The appearance of a double cold‐crystallization peak during the DSC heating scan of amorphous PLLA film is the net effect of cold crystallization and melt‐recrystallization of metastable crystals formed during the initial cold crystallization. Samples cold‐crystallized at 80 and 90 °C did not exhibit a long period, although substantial crystallinity developed. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3200–3214, 2006     

Rheooptical investigation of the crystallization of poly(ethylene terephthalate) under tensile strain

The crystallization of poly(ethylene terephthalate) under uniaxial tensile strain at different extension rates was investigated with optical polarimetry in a temperature range between the glass-transition temperature and the quiescent crystallization temperature. The evolution of the optical properties of the polymer, including the turbidity, birefringence, and dichroism, were monitored simultaneously with the mechanical parameters. To complete the semicrystalline microstructure characterization of the polymer under strain, an online wide-angle X-ray diffraction (WAXD) technique was used in separate experiments, which were performed under the same thermomechanical conditions. For real-time measurements, a high-energy synchrotron radiation source was used. The optical properties provided information about both the crystalline and amorphous phases, whereas the WAXD patterns essentially gave information about the crystalline phase. The two experimental techniques were then used in a complementary way to characterize the semicrystalline microstructure. Significant deviations from the stress-optical rule were found. This was attributed to both transient effects and the appearance of crystallites, which consisted of highly oriented molecular segments that could contribute to the optical anisotropy but not necessarily to the stress. The behavior of the optical dichroism was found to be qualitatively different from that of the birefringence. The latter monotonically increased with the strain, whereas the former first increased with the strain, passed through a maximum, and then decreased to a steady-state value. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1915–1927, 2004     

Diffusion of oxygen and carbon dioxide in thermally crystallized syndiotactic polystyrene

The diffusion, solubility, and permeability behavior of oxygen and carbon dioxide were studied in amorphous and semicrystalline syndiotactic polystyrene (s‐PS). The crystallinity was induced in s‐PS by crystallization from the melt and cold crystallization. Crystalline s‐PS exhibited very different gas permeation behavior depending on the crystallization conditions. The behavior was attributed to the formation of different isomorphic crystalline forms in the solid‐state structure of this polymer. The β crystalline form was virtually impermeable for the transport of oxygen and carbon dioxide. In contrast, the α crystalline form was highly permeable for the transport of oxygen and carbon dioxide. High gas permeability of the α crystals was attributed to the loose crystalline structure of this crystalline form containing nanochannels oriented parallel to the polymer chain direction. A model describing the diffusion and permeability of gas molecules in the composite permeation medium, consisting of the amorphous matrix and the dispersed crystalline phase with nanochannels, was proposed. Cold crystallization of s‐PS led to the formation of a complex ordered phase and resulted in complex permeation behavior. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2519–2538, 2001     

Effect of chain entanglements on plastic deformation behavior of ultra‐high molecular weight polyethylene

Samples of ultra‐high molecular weight polyethylene, in which the chain topology within the amorphous component was altered using two‐stage processing, including crystallization at high pressure in the first step, were produced and their deformation behavior in the plane‐strain compression was studied. Deformation and recovery experiments demonstrated that the state of the molecular network governed by entanglement density is one of the primary parameters controlling the response of the material on the imposed strain, especially at moderate and high strains. Any change in the concentration of entanglements markedly influences the shape of the true stress–true strain curve. The strain hardening modulus decreases while the onset of strain hardening increases with a decrease of the entanglement density within the amorphous component. Density of entanglements also influences the amount of rubber‐like recoverable deformation and permanent plastic flow. In material of the reduced concentration of entanglements permanent flow appears easier and sets in earlier than in the material with a higher entanglement density, becoming a favorable deformation mechanism at moderate strains. As a result, strong strain hardening is postponed to higher strain when compared with the samples of equilibrium entanglement density. In the samples of an increased entanglement density the molecular network becomes stiffer, with a reduced ability of strain induced disentangling of chains. Consequently, there is a less permanent flow and strain hardening begins earlier than in the reference material of an unaltered chain topology. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 276–285, 2010     

Structure formation during isothermal crystallization of oriented isotactic polystyrene

Isothermal crystallization from the glassy state of oriented isotactic polystyrene (iPS) was studied using in situ Fourier transform infrared (FTIR) spectroscopy and in situ wide‐angle X‐ray diffraction (WAXD) studies. The oriented amorphous films of iPS were prepared by rolling the amorphous iPS film to a draw ratio of 3 or 4. In situ FTIR was used to investigate the ordering process of polymer chains prior to crystallization by measuring the change in the dichroic ratio with time, while in situ WAXD studies were used to investigate the development of the crystalline structure. The studies showed that the orientation process and the conformation change preceded crystallization. This observation suggests that polystyrene chains undergo an ordering process during the induction period of crystallization. The degree of orientation markedly increases with time in the induction period, suggesting that heat treatment of oriented amorphous materials under constraint provides a useful method for processing highly oriented materials. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2912–2921, 2000     

Investigation of the deformation of homogeneous poly(ethylene‐co‐1‐octene) by wide‐ and small‐angle X‐ray scattering using synchrotron radiation

The deformation behavior of homogeneous ethylene‐1‐octene copolymers was investigated as a function of the crystallinity and the crystal size and perfection, respectively, by wide‐ and small‐angle X‐ray scattering using synchrotron radiation. The crystallinity and the crystal size and perfection, respectively, are controlled by the copolymer composition and the condition of melt crystallization. The deformation includes rotation of crystals, followed by plastic deformation and complete melting of the initial crystal population, and final formation of microfibrils. The process of rotation, plastic deformation, and melting of crystals of the initial structure is completed at lower strain if the size and perfection of the crystals, respectively, decrease, that is, if crystals thermally melt at lower temperature. The kinetics of the fibrillation of the initial structure seems independent of the crystal symmetry, that is, rotation and melting of pseudohexagonal and orthorhombic polyethylene crystals (as evident in low‐crystalline specimens) are similar. The structure of the microfibrils, before and after stress release, is almost independent of the condition of prior melt crystallization, which supports the notion of complete melting of the initial crystal population. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1919–1930, 2002     

Temperature and aging dependence of strain‐induced crystallization and cavitation in highly crosslinked and filled natural rubber

We have investigated the structural changes occurring in highly crosslinked and carbon‐black filled natural rubber under uniaxial extension by small‐ and wide‐angle X‐ray scattering using synchrotron radiation. The experiments focused on strain‐induced crystallization (SIC) and nanocavitation and were carried out on a model series of materials as a function of temperature and aging conditions. We find that for all materials both SIC and cavitation decrease markedly with temperature and aging. However, the presence of carbon black filler shifts the ceiling temperature where SIC is observed to at least 120°C, presumably by a nucleating effect, maintaining the high strength of the elastomers. Interestingly, although in pure elastomers, the cavitation strength decreases with temperature, we find that in these filled elastomers the critical stress for the onset of cavitation increases significantly with temperature strongly suggesting that cavitation is due to the local confinement between fillers and supporting the idea of a glassy layer near the filler. Aging for 10 days at 110°C in oxygen‐free conditions decreases both SIC and cavitation and reduces the strength of the elastomer at high temperature. This is attributed to the formation of sulfur side chains hindering the crystallization. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 780–793