Chemically induced phase separation in the preparation of porous epoxy monolith

A methodology for preparing porous epoxy monolith via chemically induced phase separation was proposed. The starting system was a mixture of an epoxy precursor, diglycidyl ether of bisphenol‐A (DGEBA), a curing agent, 4,4′‐diaminodiphenylmethane (DDM), and a thermoplastic polymer, polypropylene carbonate (PPC). As DGEBA was cured with DDM, the system became phase‐separated having PPC particles dispersed in epoxy matrix. After PPC particles were removed by thermal degradation, a porous structure was obtained. The phase separation mechanism was determined by the initial composition and illustrated by a pseudophase diagram. The pore size increased with increasing the concentration of PPC and raising the curing temperature. The intermediate and final morphologies of the system were studied using optical and scanning electron microscopy, respectively. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Curing kinetics of epoxy resins with hyperbranched polyesters as toughening agents

The effects of hyperbranched polyesters on the cure kinetics of diglycidyl ether of bisphenol A (DGEBA) in the presence of m‐phenylene diamine were investigated with nonisothermal differential scanning calorimetry. The results showed that the addition of hyperbranched polyesters enhanced the cure reaction of DGEBA with m‐phenylene diamine, and this resulted in a reduction of the peak temperature of the curing curve and the activation energy because of the low viscosity and large number of terminal hydroxyl groups. However, when linear poly(ethylene glycol) was added, the activation energy of the blends also slightly decreased, whereas the peak temperature of the curing curve increased. The curing kinetics of the blends were calculated by the isoconversional method of Málek. The two‐parameter autocatalytic model (i.e., the ?esták–Berggren equation) was found to be the most adequate for describing the cure kinetics of the studied systems. The obtained nonisothermal differential scanning calorimetry curves showed results in agreement with those theoretically calculated. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2649–2656, 2004     

Advanced flame‐retardant epoxy resins from phosphorus‐containing diol

Phosphorus‐containing epoxy systems were prepared from isobutylbis(hydroxypropyl)phosphine oxide (IHPO) and diglycidyl ether of bisphenol A (DGEBA). Diethyl‐N,N‐bis(2‐hydroxyethyl) aminomethyl phosphonate (Fyrol 6) could not be incorporated into the epoxy backbone by a reaction with either epichlorohydrin or DGEBA because intramolecular cyclization took place. The curing behavior of the IHPO–DGEBA prepolymer with two primary amines was studied, and materials with moderate glass‐transition temperatures were obtained. V‐0 materials were obtained when the resins were tested for ignition resistance with the UL‐94 test. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3510–3515, 2005     

Fracture toughening of epoxy matrices with blends of resins of different molecular weights and other modifiers

The microstructure and fracture behavior of epoxy mixtures containing two monomers of different molecular weights were studied. The variation of the fracture toughness by the addition of other modifiers was also investigated. Several amounts of high‐molecular‐weight diglycidyl ether of bisphenol A (DGEBA) oligomer were added to a nearly pure DGEBA monomer. The mixtures were cured with an aromatic amine, showing phase separation after curing. The curing behavior of the epoxy mixtures was investigated with thermal measurements. A significant enhancement of the fracture toughness was accompanied by slight increases in both the rigidity and strength of the mixtures that corresponded to the content of the high‐molecular‐weight epoxy resin. Dynamic mechanical and atomic force microscopy measurements indicated that the generated two‐phase morphology was a function of the content of the epoxy resin added. The influence of the addition of an oligomer or a thermoplastic on the morphologies and mechanical properties of both epoxy‐containing mixtures was also investigated. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3920–3933, 2004     

Nonaqueous synthesis of nanosilica in epoxy resin matrix and thermal properties of their cured nanocomposites

Nonaqueous synthesis of nanosilica in diglycidyl ether of bisphenol‐A epoxy (DGEBA) resin has been successfully achieved in this study by reacting tetraethoxysilane (TEOS) directly with DGEBA epoxy matrix, at 80 °C for 4 h under the catalysis of boron trifluoride monoethylamine (BF₃MEA). BF₃MEA was proved to be an effective catalyst for the formation of nanosilica in DGEBA epoxy under thermal heating process. FTIR and ²⁹Si NMR spectra have been used to characterize the structures of nanosilica obtained from this direct thermal synthetic process. The morphology of the nanosilica synthesized in epoxy matrix has also been analyzed by TEM and SEM studies. The effects of both the concentration of BF₃MEA catalyst and amount of TEOS on the diameters of nanosilica in the DGEBA epoxy resin have been discussed in this study. From the DSC analysis, it was found that the nanosilica containing epoxy exhibited the same curing profile as pure epoxy resin, during the curing reaction with 4,4′‐diaminodiphenysulfone (DDS). The thermal‐cured epoxy–nanosilica composites from 40% of TEOS exhibited high glass transition temperature of 221 °C, which was almost 50 °C higher than that of pure DGEBA–DDS–BF₃MEA‐cured resin network. Almost 60 °C increase in thermal degradation temperature has been observed during the TGA of the DDS‐cured epoxy–nanosilica composites containing 40% of TEOS. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 757–768, 2006     

Synthesis and characterization of an epoxy based thermoset containing a fluorinated thermoplastic

A novel fluorinated thermoplastic (FT) was synthesized from diglycidyl ether of bisphenol A (DGEBA), and 3‐(trifluoromethyl)aniline. FT was found to be miscible with DGEBA as shown by the existence of a single glass transition temperature (T_g) within the whole composition range. On the basis of several experimental techniques, it was found that upon heating etherification reaction takes place between FT and DGEBA. A DGEBA‐aromatic diamine (4,4′‐methylenebis(3‐chloro 2,6‐diethylaniline) formulation was modified with the FT. The influence of FT on the epoxy‐amine kinetics was investigated. Both structural parameters, gelation, and vitrification, were found to be affected by etherification reaction between epoxy and hydroxyls groups belonging to FT. The presence of ether linkages induced system stoichiometry modification. In addition, the curing conditions influence on FT migration towards the surface was studied on samples prepared with 20 wt % of modifier. SEM–EDX analysis confirmed that modified systems exhibits notable fluorine enrichment within the uppermost 200 μm. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2781–2792, 2007     

Synthesis and properties of flame‐retardant benzoxazines by three approaches

We propose three approaches to obtain flame‐retardant benzoxazines. In the first approach, we synthesize a novel benzoxazine (dopot‐m) from a phosphorus‐containing triphenol (dopotriol), formaldehyde, and methyl amine. Dopot‐m is copolymerized with a commercial benzoxazine [6′,6‐bis(3‐phenyl‐3,4‐dihydro‐2H‐1,3‐benzoxazineyl)methane (F‐a)] or diglycidyl ether of bisphenol A (DGEBA). The thermal properties and flame retardancy of the F‐a/dopot‐m copolymers increase with the content of dopot‐m. As for the dopot‐m/DGEBA curing system, the glass‐transition temperature of the dopot‐m/DGEBA copolymer is 252 °C, which is higher than that of poly(dopot‐m). The 5% decomposition temperature of the dopot‐m/DGEBA copolymer increases from 323 to 351 °C because of the higher crosslinking density caused by the reaction of phenolic OH and epoxy. In the second approach, we incorporate the element phosphorus into benzoxazine via the curing reaction of dopotriol and F‐a. After the curing, the thermal properties of the F‐a/dopotriol copolymers are almost the same as those of neat poly(F‐a), and this implies that we can incorporate the flame‐retardant element phosphorus into the polybenzoxazine without sacrificing any thermal properties. In the third approach, we react dopo with electron‐deficient benzoxazine to incorporate the element phosphorus. After the curing, the glass‐transition temperatures of polybenzoxazines decrease slightly with the content of dopo, mainly because of the smaller crosslinking density of the resultant polybenzoxazines. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3454–3468, 2006     

Copolymerization of diglycidyl ether of bisphenol A with γ‐butyrolactone catalyzed by ytterbium triflate: Shrinkage during curing

Diglycidyl ether of bisphenol A (DGEBA) was cured with γ‐butyrolactone (γ‐BL) with ytterbium triflate as a catalyst. The curing was studied with differential scanning calorimetry, Fourier transform infrared (FTIR), and thermomechanical analysis. FTIR studies confirmed that four elemental reactions took place during the curing process: the formation of a spiroorthoester (SOE) by the reaction of DGEBA with γ‐BL, the homopolymerization of SOE, the homopolymerization of DGEBA, and the copolymerization of SOE and DGEBA. Moderate proportions of γ‐BL produced materials with higher glass‐transition temperatures, and the curing occurred with lower shrinkage after gelation because of the polymerization of SOE, with near‐zero shrinkage during the final stages of the curing. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2794–2808, 2003     

Time‐resolved method for the measurement of volume changes during polymerization

A new laser scanning dilatometer, based on a simplified capillary‐type dilatometer using a laser scan micrometer for the detection of changes of the sample dimension, is described. The method can be applied to time‐resolved measurements of volume changes for transparent and nontransparent samples. The time resolution of the setup is below 1 s, the absolute error in determining the volume change is below 0.0004 cm³, and the accuracy of the measured shrinkage is better than 0.2 vol. %. The operation temperature ranges from room temperature to 160 °C. The setup has been applied to the investigation of the volume shrinkage during the curing of epoxy resins [diglycidyl ether of bisphenol A (DGEBA)] without and with fillers. Furthermore, the effect of a phase transformation on the volume has been demonstrated by the melting of a crystalline phase (succinic anhydride) dispersed in a DGEBA matrix due to the heat of reaction. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2314–2325, 2005     

New poly(ether‐ester) thermosets obtained by cationic curing of DGEBA and 7,7‐dimethyl‐6,8‐dioxaspiro[3.5] nonane‐5,9‐dione with several Lewis acids as initiators

Scandium, ytterbium, and lanthanum triflates and boron trifluoride monoethylamine were used as cationic initiators to cure a mixture 2:1 (mol/mol) of diglycidylether of bisphenol A (DGEBA) and 7,7‐dimethyl‐6,8‐dioxaspiro[3.5]nonane‐5,9‐dione (MCB). The evolution of the epoxy and lactone during curing and the linear ester groups in the final materials were evaluated by Fourier Transform Infrared in the attenuated‐total‐reflection mode. The kinetic parameters of the curing process were calculated from DSC analysis applying isoconversional procedures. The shrinkage on curing and the thermal degradability of the materials on varying the initiator used were evaluated. The expandable character of MCB was confirmed. The materials obtained were more degradable than conventional epoxy resins due to the tertiary ester groups incorporated in the network by copolymerization. © 2008 Wiley Periodicals, Inc J Polym Sci Part A: Polym Chem 46: 1229–1239, 2008     

Synthesis and characterization of secondary‐amine‐functional microparticles

Secondary‐amine‐functional microparticles were prepared in the range of 50–250 μm through the suspension polymerization of styrene, divinylbenzene (DVB), and 2‐(tert‐butylamino)ethyl methacrylate (tBAEMA). This study focused on the effects of the DVB, tBAEMA, initiator, and stabilizer concentrations and shaking rate on the experimental amine content, swelling ratio, average particle size, and particle size distribution. The suspension polymerization experiments were carried out in two different systems. In the first system, an organic phase, including the monomers and initiator, was dispersed in an aqueous medium in the presence of Al₂(SO₄)₃. Al₂(SO₄)₃, in the presence of an amine monomer (pH ～ 10), formed colloidal Al(OH)₃, which built a nonsticky layer on the surface of the polymerizing droplets that prevented them from coalescing and aggregating. Individual and spherical particles within the range of 50–200 μm were obtained by this polymerization method. The second method was similar to the first polymerization protocol, except that a certain amount of sodium dodecyl sulfate was added as a costabilizer in the presence of Al₂(SO₄)₃. In these experiments, individual and spherical particles were obtained within the range of 130–250 μm. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem: 3708–3719, 2004     

Influence of lanthanide triflate compounds on formation of networks from DGEBA and γ‐butyrolactone

Diglycidylether of bisphenol A (DGEBA) was cured with γ‐butyrolactone (γ‐BL) using different lanthanide triflates as catalysts. Fourier transform infrared spectroscopy was used to study the different evolutions of the four elemental processes that took place during curing with lanthanum and ytterbium triflates. The greatest differences among the lanthanides were in oxophilicity and Lewis acidity. Differences in the coordination ability of the metal to the monomers were shown and according to the Pearson theory, were related to their different characteristics. Differences in the reactivity of the systems were related to the differences in the Lewis acidity of the initiators. The evolution of the contraction during curing using different lanthanide triflates was monitored by thermomechanical analysis. All systems showed that contraction took place in two stages and that there was an intermediate region, associated with gelation, with no contraction. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3782–3791, 2004     

Toughness mechanism in polypropylene composites: Polypropylene toughened with elastomer and calcium carbonate

Polypropylene (PP) was modified with elastomer or CaCO₃ particles of two different sizes (1 μm and 50 nm) in various volume fractions. The dispersion morphology and mechanical properties of the two systems were investigated as functions of the particle size and volume fraction of the modifier. The brittle‐to‐tough transition occurred when the matrix ligament thickness was less than the critical ligament thickness, which was about 0.1 μm for the PP used here, being independent of the type of modifier. At the same matrix ligament thickness, the improvement of the toughness was obviously higher with the elastomer rather than with CaCO₃, but adding CaCO₃ increased the modulus of PP. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1656–1662, 2004     

A polymer of bisphenol A and bisphenol A diglycidyl ether and its blends with poly(styrene‐co‐acrylonitrile): In situ polymerization preparation,morphology, and mechanical properties

The poly(hydroxy ether of bisphenol A)‐based blends containing poly(acrylontrile‐co‐styrene) (SAN) were prepared through in situ polymerization, i.e., the melt polymerization between the diglycidy ether of bisphenol A (DGEBA) and bisphenol A in the presence of poly(acrylontrile‐co‐styrene) (SAN). The polymerization reaction started from the initial homogeneous ternary mixture of SAN/DGEBA/bisphenol A, and the phenoxy/SAN blends with SAN content up to 20 wt % were obtained. Both the solubility behavior and Fourier transform infrared (FTIR) spectroscopy studies demonstrate that no intercomponent reaction occurred in the reactive blend system. Differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and scanning electronic microscopy (SEM) were employed to characterize the phase structure of the as‐polymerized blends. All the blends display the separate glass transition temperatures (T_g's); i.e., the blends were phase‐separated. The morphological observation showed that all the blends exhibited well‐distributed phase‐separated morphology. For the blends with SAN content less than 15 wt %, very fine SAN spherical particles (1–3 μmm in diameter) were uniformly dispersed in a continuous matrix of phenoxy and the fine morphology was formed through phase separation induced by polymerization. Mechanical tests show that the blends containing 5–15 wt % SAN displayed a substantial improvement of tensile properties and Izod impact strength, which were in marked contrast to those of the materials prepared via conventional methods. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 525–532, 1999     

Carbonyldiimidazole‐accelerated efficient cure of epoxidized soybean oil with dicyandiamide

This study investigates the curing of epoxidized soybean oil (ESO) using dicyandiamide (DICY) and combinations of DICY with several accelerators as curing agents. The differential scanning calorimetry (DSC) results indicated that carbonyldiimidazole (CDI) is a highly efficient accelerator for the ESO‐DICY curing system. CDI accelerated ESO‐DICY curing system can gel within a short period of 13 min at 190 °C. The activation energies of the ESO‐DICY curing systems with and without CDI are 95 and 121 kJ mol^?1, respectively. Similar acceleration effect was observed in the ESO‐diglycidyl ether of biphenyl A (DGEBA) blending formulations. When the molar part of the glycidyl epoxy groups of DGEBA was equal to the internal epoxy groups of ESO in the mixture, gelation of the DICY curing system accelerated by CDI was achieved in 3 min at 160 °C. Furthermore, the DSC results with FTIR analysis suggest that the stoichiometric curing molar ratio was 3 ESO epoxy units per 1 DICY molecule. Two epoxy units reacted with DICY to give secondary alcohols, while the other one linked to the nitrile group. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 375–382     

Epoxy resin containing polyphenylsilsesquioxane: Preparation,morphology, and thermomechanical properties

Polyphenylsilsesquioxane (PPSQ) was incorporated into an epoxy resin to prepare organic–inorganic composites, and two strategies were adopted to afford composites with different morphologies. Phase separation induced by polymerization occurred in the physical blending system. However, nanostructured composites were obtained when a catalytic amount of aluminum triacetylacetonate was added to mediate the reaction between PPSQ and diglycidyl ether of bisphenol A (DGEBA). The intercomponent reaction significantly suppressed the phase separation on the micrometer scale. Organic–inorganic composites with different morphologies displayed quite different thermomechanical properties. Both differential scanning calorimetry and dynamic mechanical analysis showed that the nanostructured composites possessed higher glass‐transition temperatures than the phase‐separated composites with the same loading of PPSQ, although the intercomponent reaction between PPSQ and DGEBA reduced the crosslinking density of the epoxy matrix. This result was ascribed to the presence of nanosized PPSQ domains in the nanostructured composites, which acted as physical crosslinking sites and thus reinforced the epoxy networks. The nanoreinforcement of the PPSQ domains afforded the enhanced dynamic storage modulus for the nanostructured composites in comparison with the phase‐separated composites with a PPSQ concentration less than 15 wt %. In terms of thermogravimetric analysis, the organic–inorganic composites displayed improved thermal stability and flame retardancy. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1093–1105, 2006     

Tuning the localization of finely dispersed cellulose nanocrystal in poly (lactic acid)/bio‐polyamide11 blends

A versatile approach to control the localization of cellulose nanocrystal (CNC) in PLA/PA11 blends is presented. A PEO/CNC mixture with a high level of CNC dispersion is prepared through a combination of high pressure homogenization and freeze‐drying. The prepared PEO/CNC mixture is then incorporated into the PLA/PA11 blends using two different strategies. Typically for CNC/PLA/PA11, the CNCs selectively localize in PA11. However, PEO‐coated CNC particles segregate into PLA irrespective of whether the PEO/CNC mixture is premixed with PLA or PA11. It is suggested that a strong interaction between PEO and CNC particles combined with the PLA/PEO miscibility facilitates the localization of PEO‐coated CNC in the PLA. The localization of PEO‐coated CNC in the PLA has no effect on the morphology of the PLA‐5PEO/PA11 with matrix/dispersed phase form. However, 2 wt % PEO‐coated CNC in the co‐continuous (PLA‐5PEO)/PA11 50/50 vol % blend diminishes the phase thickness from 11 ± 1 to 4 ± 1.5 μm. This is attributed to a retarded relaxation of the PLA phase. This work outlines a strategy to control the CNC localization into a given polymeric phase in a binary polymer–polymer mixture. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 576–587     

Two‐dimensional Fourier transform infrared correlation spectroscopy and evolving factor analysis in the study of cationic curing of DGEBA and γ‐valerolactone mixtures

Generalized two‐dimensional (2D) correlation spectroscopy and evolving factor analysis (EFA) have been applied to the study of cationic curing reaction of mixtures of diglycidyl ether of bisphenol A (DGEBA) and γ‐valerolactone (γ‐VL). The reaction has been monitored by Fourier transform infrared spectroscopy. The reaction periods in which a chemical change takes place are identified using EFA and then the sequence of changes are established by means of the interpretation of the synchronous and asynchronous spectra obtained with 2D correlation spectroscopy. By combining this information, in the curing process, four reactions have been detected: (1) DGEBA and γ‐VL reaction to obtain a spiroorthoester intermediate, (2) homopolymerization of DGEBA, (3) copolymerization of DGEBA with the spiroorthoester intermediate, and (4) homopolymerization of the spiroorthoester. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3886–3899, 2008     

Structured elastomeric submillimeter films displaying magneto and piezo resistivity

Structured elastomer films (100–150 µm) presenting piezo and magneto resistance are described. The films are composites of filler particles, which are both electrically conductive and magnetic, dispersed in an elastomeric matrix. The particles consist of magnetite (6 nm) grouped in silver‐coated aggregates (Fe₃O₄@Ag). The matrix is styrene–butadiene rubber (SBR) in which diethylene glycol (DEG) is added. The particles, SBR and DEG, are dispersed in toluene and then placed between two rare earth magnets. Formation of pseudo‐chains (needles) of inorganic material aligned in the direction of the magnetic field is obtained after solvent evaporation. The addition of DEG is substantial to obtain an electrically conductive material. The electrical conductivity is anisotropic and increases when applying normal stresses and/or magnetic fields in the direction of the needles. The elastomers, particles, and needless were characterized by XRD, SEM, EDS, FTIR, DSC, TGA, VSM, profilometry, and stress–strain analysis. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 574–586     

Amine‐cured epoxy/clay nanocomposites. II. The effect of the nanoclay aspect ratio

The thermophysical and mechanical properties of a nanocomposite material composed of amine‐cured diglycidyl ether of bisphenol A (DGEBA) reinforced with organomontmorillonite clay are reported. The storage modulus at 100 °C, which was above the glass‐transition temperature (T_g), increased approximately 350% with the addition of 10 wt % (6.0 vol %) of clay. Below the T_g, the storage modulus at 30 °C increased 50% relative to the value of unfilled epoxy. It was determined that the T_g linearly increased as a function of clay volume percent. The tensile modulus of epoxy at room temperature increased approximately 50% with the addition of 10 wt % of clay. The reinforcing effect of the organoclay nanoplatelets is discussed with respect to the Tandon–Weng and Halpin–Tsai models. A pseudoinclusion model is proposed to describe the behavior of randomly oriented, uniformly dispersed platelets in nanocomposite materials. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4391–4400, 2004