Mechanism of the formation of stable microspheres by precipitation copolymerization of styrene and divinylbenzene

Fully crosslinked, stable poly(styrene‐co‐divinylbenzene) microspheres were prepared by precipitation polymerization, and a new mechanism is proposed, based on the morphology, circularity, and specific surface area. Once the stable particles were generated by aggregation of the primary nucleus particles, they grew in size by absorbing oligomeric species without generating substantial pores. The investigation was carried out characterizing the particles in the polymerization time and in various concentrations of the polymerization ingredients. Particle size continuously grew, but the uniformity and circularity of the microspheres were reduced with polymerization time because of the higher reactivity of divinylbenzene. The measured specific surface areas of the microspheres all were less than 10 m²/g, which showed good agreement with calculated values under an assumption of no pores on the surface of the microspheres. Thus, the specific surface area of the microspheres supported the proposed mechanism. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3967–3974, 2004     

Preparation of monodisperse poly(St‐co‐PETEA) microspheres by precipitation polymerization using ethanol as solvent

Precipitation polymerization of styrene (St) was carried out with pentaerythritol tetraacrylate (PETEA) to produce monodisperse crosslinked microspheres. A much safer ethanol replaced acetonitrile as a solvent in precipitation polymerization of monodisperse crosslinked poly(St‐co‐PETEA) microspheres. Monodisperse crosslinked microspheres with high monomer conversion were achieved within 4 hr. Uniform and well‐separated monodisperse were obtained in ethanol when PETEA concentration varied from 30 vol% to 90 vol% and the particle diameter decreased from 0.75 to 0.58 µm. The particle yield increased from 36.51 to 64.38% by increase in the initiator loading from 1 to 8 wt%. No coagulum occurred between particles when the polymerization time varied from 2 to 10 hr. Copyright © 2010 John Wiley & Sons, Ltd.     

Synthesis and characterization of micrometer‐sized particles of narrow size distribution with chloromethyl functionality on the basis of single‐step swelling of uniform polystyrene template microspheres

Polystyrene template microspheres of 1.4 ± 0.1 μm were prepared by dispersion polymerization of styrene in a mixture of ethanol and 2‐methoxy ethanol. These template particles were then swelled at room temperature in a single step with emulsion that was prepared in sodium dodecyl sulfate aqueous solution from a swelling solvent (dibutyl phthalate) containing the initiator (benzoyl peroxide) and monomer(s) (chlormethylstyrene, divinylbenzene, or ethylene dimethacrylate). Composite uniform particles composed of the template polystyrene and noncrosslinked or crosslinked polychloromethylstyrene were prepared by polymerizing the monomer(s) within the swelled particles at 73 °C. Crosslinked uniform polychloromethylstyrene particles of higher surface area were formed by dissolving the template polystyrene polymer of the composite particles. The influence of various reaction parameters, such as dibuthyl phthalate concentration, chloromethylstyrene concentration, crosslinker type and concentration, and so forth on the molecular weight, size, size distribution, shape, morphology, surface area, and decomposition temperature of the particles was investigated. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1342–1352, 2002     

Synthesis of core‐shell poly(divinylbenzene) microspheres via reversible addition fragmentation chain transfer graft polymerization of styrene

Styrene has been grafted from crosslinked poly(divinylbenzene) core microspheres by both reversible addition fragmentation chain transfer (RAFT) polymerization and conventional free radical polymerization. The core microspheres were prepared by precipitation polymerization. Crosslinked poly(DVB) core microspheres containing double bonds on the particle surface can be used directly to graft polymers from the surface by RAFT without prior modification of the core microspheres. The RAFT agent 1‐phenylethyl dithiobenzoate (PEDB) was used: Particle sizes increased from 2 μm up to 3.06 μm, and the particle weight increased by up to 6.5%. PEDB controls the particle weight gain, the particle volume, and the molecular weight of the soluble polymer. PEDB was also used to synthesize core poly(DVB) RAFT microspheres that contain residual RAFT end groups on the surface and within the particle. Styrene was subsequently grafted from the surface of these core poly(DVB) RAFT microspheres. The generated microspheres were characterized by ¹H‐NMR spectroscopy, focused ion beam (FIB) milling, Coulter particle sizing, and size exclusion chromatography. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5067–5076, 2004     

Precipitation polymerization in acetonitrile and 1‐propanol mixture: synthesis of monodisperse poly(styrene‐co‐divinylbenzene) microspheres with clean and smooth surface

Precipitation polymerization of styrene (St)–divinylbenzene (DVB) has been carried out using acetonitrile/1‐propanol mixture as the reaction media and 2,2′‐azobisisobutyronitrile (AIBN) as initiator. Monodisperse micron‐sized poly(St‐co‐DVB) microspheres with clean and smooth surface were synthesized in the absence of any stabilizing agent such as surfactants or steric stabilizers. The effects of various polymerization parameters such as 1‐propanol fraction in the reaction media, initiator and total monomer concentration, DVB content, polymerization time and polymerization temperature on the morphology, particle size and size distribution were investigated. It was found that smoothly shaped stable particles were obtained when less than 70 vol% of 1‐propanol was used in the media. The particle size increased with the AIBN concentration, whereas the change of uniformity was less obvious. Monodisperse microspheres were obtained when the total monomers loading ranged from 0.5 to 3 vol%. The particle diameter ranged from 2.73 to 1.87 µm with an increasing DVB content and the uniformity was enhanced. In addition, the yield of microspheres increased with the increasing total monomer, initiator, and DVB concentration and polymerization time. Copyright © 2010 John Wiley & Sons, Ltd.     

Efficient synthesis of monodisperse,highly crosslinked,and “living” functional polymer microspheres by the ambient temperature iniferter‐induced “living” radical precipitation polymerization

The facile and efficient one‐pot synthesis of monodisperse, highly crosslinked, and “living” functional copolymer microspheres by the ambient temperature iniferter‐induced “living” radical precipitation polymerization (ILRPP) is described for the first time. The simple introduction of iniferter‐induced “living” radical polymerization (ILRP) mechanism into precipitation polymerization system, together with the use of ethanol solvent, allows the direct generation of such uniform functional copolymer microspheres. The polymerization parameters (including monomer loading, iniferter concentration, molar ratio of crosslinker to monovinyl comonomer, and polymerization time and scale) showed much influence on the morphologies of the resulting copolymer microspheres, thus permitting the convenient tailoring of the particle sizes by easily tuning the reaction conditions. In particular, monodisperse poly(4‐vinylpyridine‐co‐ethylene glycol dimethacrylate) microspheres were prepared by the ambient temperature ILRPP even at a high monomer loading of 18 vol %. The general applicability of the ambient temperature ILRPP was confirmed by the preparation of uniform copolymer microspheres with incorporated glycidyl methacrylate. Moreover, the “livingness” of the resulting polymer microspheres was verified by their direct grafting of hydrophilic polymer brushes via surface‐initiated ILRP. Furthermore, a “grafting from” particle growth mechanism was proposed for ILRPP, which is considerably different from the “grafting to” particle growth mechanism in the traditional precipitation polymerization. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Uniform nonspherical latex particles as model interpenetrating polymer networks

Polystyrene/polystyrene latex interpenetrating polymer networks (IPNs) were prepared by seeded emulsion polymerization of styrene–divinylbenzene mixtures in crosslinked monodisperse polystyrene particles. The resulting latexes comprised uniform nonspherical particles, e.g., ellipsodal and egg-like singlets, symmetry and asymmetric doublets, and ice cream cone-like and popcorn-like multiplets. The nonspherical particles, which were formed by separation of the second-stage monomer from the crosslinked seed network during swelling and polymerization, are excellent models for studying phase separation in IPN's. The degree of phase separation increased with increasing degree of crosslinking of the seed particles, monomer/polymer swelling ratio, polymerization temperature, and seed particle size, and with decreasing divinylbenzene concentration in the swelling monomer. The results were consistent with a thermodynamic analysis based on the elastic-retractile force of the polymer network, the monomer/polymer mixing force, and interfacial tension force.     

Synthesis of the raspberry‐like PS/PAN particles with anisotropic properties via seeded emulsion polymerization initiated by γ‐ray radiation

We herein report a facile method to prepare the submicron‐sized raspberry‐like polystyrene/polyacrylonitrile particles with anisotropic properties and controllable structure via γ‐radiation‐induced seeded emulsion polymerization under ambient pressure and at room temperature, in which the monodisperse crosslinked styrene‐divinylbenzene‐acrylic acid terpolymer (P(S‐DVB‐AA)) particles were used as seed particles and acrylonitrile (AN) as the second monomer. The influence of the weight ratio of polymer/monomer, the absorbed dose rate, the absorbed dose, and the dispersion medium on the morphology of the as‐prepared particles was investigated. The final products were thoroughly characterized by Fourier transform infrared spectroscopy (FTIR), field‐emission scanning electron microscopy, and transmission electron microscopy. The results showed that the raspberry‐like particles could be fabricated in high yield. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

苯乙烯/二乙烯基苯在乙醇/乙二醇单甲醚中分散共聚合速率及粒子大小的研究

以乙醇 乙二醇单甲醚 (EOH EGME)为介质 ,羟丙基纤维素 (HPC)为稳定剂 ,偶氮二异丁腈 (AIBN)为引发剂进行了苯乙烯和二乙烯基苯的分散共聚合研究 .制得粒径在 6～ 10 μm范围内的单分散交联聚苯乙烯微球 (CPS) .探讨了不同介质配比 ,以及苯乙烯、二乙烯基苯、引发剂的浓度对微球大小、粒径分布、聚合速率及稳定性的影响 .当苯乙烯和AIBN浓度增加时 ,聚合速率和平均粒子尺寸增加 ,而粒子分布变宽 ,粒子数先增加 ,而后降低 .随着EOH EGME比例的增加 ,平均粒子尺寸增加 ,而分布指数降低 ,稳定剂增加 ,粒子尺寸降低和粒子数增加 ,但对聚合速率及粒子分布影响不太明显 .另外还探讨了单体和交联剂的后滴加法对微球大小、粒径分布的影响     

Effects of the reaction parameters on the properties of thermosensitive poly(N‐isopropylacrylamide) microspheres prepared by precipitation and dispersion polymerization

Poly(N‐isopropylacrylamide) (PNIPAAm)‐based microspheres were prepared by precipitation and dispersion polymerization. The effects of several reaction parameters, such as the type and concentration of the crosslinker (N,N′‐methylenebisacrylamide or ethylene dimethacrylate), medium polarity, concentration of the monomer and initiator, and polymerization temperature, on the properties were examined. The hydrogel microspheres were characterized in terms of their chemical structure, size and size distribution, and morphological and temperature‐induced swelling properties. A decrease in the particle size was observed with increasing polarity of the reaction medium or increasing concentration of poly(N‐vinylpyrrolidone) as a stabilizer in the dispersion polymerization. The higher the content was of the crosslinking agent, the lower the swelling ratio was. Too much crosslinker gave unstable dispersions. Although the solvency of the precipitation polymerization mixture controlled the PNIPAAm microsphere size in the range of 0.2–1 μm, a micrometer range was obtained in the Shellvis 50 and Kraton G 1650 stabilized dispersion polymerizations of N‐isopropylacrylamide in toluene/heptane. Typically, the particles had fairly narrow size distributions. Copolymerization with the functional glycidyl methacrylate monomer afforded microspheres with reactive oxirane groups. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 968–982, 2006     

Synthesis of highly crosslinked monodisperse polymer particles: Effect of reaction parameters on the size and size distribution

Monodisperse polystyrene particles crosslinked with different concentrations of divinylbenzene were synthesized in the 3.2–9.1 μm size range by dispersion polymerization in an isopropyl alcohol/toluene mixed‐dispersion medium with poly(N‐vinylpyrrolidone) as a steric stabilizer and 2,2′‐azobisisobutyronitrile as a radical initiator. The effects of the reaction parameters such as the crosslinking agent concentration, media solvency (controlled by varying the amount of toluene addition), the initiator concentration, and the stabilizer concentration on the particle size and size distribution were investigated with reference particles with a monodisperse size distribution and crosslinked by 1.5 wt % divinylbenzene. The appropriate increase in media solvency was a prerequisite for preparing crosslinked particles without coagulated and/or odd‐shaped particles. The investigation of the effects of the polymerization parameters also shows that only specific sets of conditions produce particles with a monodisperse size distribution. The glass‐transition temperatures of the particles increased with increasing divinylbenzene concentration. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4368–4377, 2002     

Use of a new methacrylic monomer, 4,4′‐di(2‐hydroxy‐3‐methacryloyloxypropoxy)benzophenone,in the synthesis of porous microspheres

A new aromatic, tetrafunctional methacrylate monomer, 4,4′‐di(2‐hydroxy‐3‐methacryloyloxypropoxy)benzophenone, and its application to the synthesis of porous microspheres are presented. This new monomer was copolymerized with divinylbenzene in the presence of pore‐forming diluents. The properties of the obtained highly crosslinked microspheres were investigated as column packing for high‐performance liquid chromatography. Their porous structures in both dry and wet states were studied and compared with those of poly(divinylbenzene) and the less crosslinked copolymer of 2,3‐epoxypropyl methacrylate and divinylbenzene. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 7014–7026, 2006     

Poly(N,N‐diethylacrylamide) microspheres by dispersion polymerization

Poly(N,N‐diethylacrylamide)‐based microspheres were prepared by ammonium persulfate (APS)‐initiated and poly(vinylpyrrolidone) (PVP)‐stabilized dispersion polymerization. The effects of various polymerization parameters, including concentration of N,N′‐methylenebisacrylamide (MBAAm) crosslinker, monomer, initiator, stabilizer and polymerization temperature on their properties were elucidated. The hydrogel microspheres were described in terms of their size and size distribution and morphological and temperature‐induced swelling properties. While scanning electron microscopy was used to characterize the morphology of the microspheres, the temperature sensitivity of the microspheres was demonstrated by dynamic light scattering. The hydrodynamic particle diameter decreased sharply as the temperature reached a critical temperature ～ 30 °C. A decrease in the particle size was observed with increasing concentration of both the APS initiator and the PVP stabilizer. The microspheres crosslinked with 2–15 wt % of MBAAm had a fairly narrow size distribution. It was found that the higher the content of the crosslinking agent, the lower the swelling ratio. High concentration of the crosslinker gave unstable dispersions. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6263–6271, 2008     

Synthesis of snowman‐like magnetic/nonmagnetic nanocomposite asymmetric particles via seeded emulsion polymerization initiated by γ‐ray radiation

We report on the synthesis of snowman‐like magnetic/nonmagnetic nanocomposite asymmetric particles (SMNAPs) via seeded emulsion polymerization initiated by γ‐ray radiation. In situ formation of magnetite in the presence of the emulsified poly(styrene‐divinylbenzene‐acrylic acid) microspheres affords raspberry‐like magnetic nanocomposite particles, which are used as seeds for further seeded emulsion polymerization induced by γ‐ray radiation. We study the effect of the kind of surfactant, the kind and content of second monomer, and the content of swelling agent on the morphologies of the final nanocomposite particles. It is found that SMNAPs can be fabricated in high yield using 12‐acryloxy‐9‐octadecenoic acid as the surfactant and styrene as the second monomer with the addition of 2‐butanone (a swelling agent). The as‐synthesized SMNAPs may serve as magnetically controllable solid surfactants to stabilize O/W immiscible mixtures, which preferentially orientated at the interface. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Synthesis and characterization of spherical and hemispherical polyepoxide micrometer‐sized particles of narrow size distribution by a single‐step swelling of uniform polystyrene template microspheres with glycidyl methacrylate

Polystyrene template microspheres of narrow size distribution were prepared by dispersion polymerization of styrene in a mixture of ethanol and 2‐methoxy ethanol. Spherical and hemispherical polystyrene/poly(glycidyl methacrylate) microspheres of narrow size distribution were prepared by a single‐step swelling of the polystyrene template microspheres with the swelling solvent monomer glycidyl methacylate, followed by polymerization of the monomer within the swollen template microspheres at 73 °C. Uniform polystyrene/poly(glycidyl methacylate‐ethylene glycol dimethacrylate) polyepoxide composite microspheres were synthesized similarly, substituting glycidyl methacylate for glycidyl methacylate and ethylene glycol dimethacrylate. Uniform crosslinked poly(glycidyl methacylate‐ethylene glycol dimethacrylate) polyepoxide microspheres have been prepared by dissolution of the PS template polymer of the former composite microspheres. Particles with different properties, for example size, size distribution, shape, surface morphology, surface area, and so forth, were prepared by changing various parameters belonging to the swelling and/or polymerization steps, for example, volume of the swelling monomer/s and/or the swelling solvent dibutyl phthalate. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4612–4622, 2007     

Synthesis of well‐defined hairy polymer microspheres by precipitation polymerization and surface‐initiated atom transfer radical polymerization

A variety of polymer microspheres were successfully synthesized by the surface‐initiated atom transfer radical polymerization (SI‐ATRP) of monomers by using monodisperse polymer microsphere having benzyl halide moiety as a multifunctional polymeric initiator. First, a series of monodisperse polymer microsphere having benzyl chloride with variable monomer ratio (P(St‐DVB‐VBC)) were synthesized by the precipitation polymerization of styrene (St), divinylbenzene (DVB), and 4‐vinylbenzyl chloride (VBC). Next, hairy polymer microspheres were synthesized by the surface‐initiated ATRP of various monomers with P(St‐DVB‐VBC) microsphere as a multifunctional polymeric initiator. The hair length determined by the SEC analysis of free polymer was increased with the increase of M/I. These hairy polymer microspheres were characterized by SEM, FT‐IR, and Cl content measurements. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1296–1304     

Hollow latex particles as submicrometer reactors for polymerization in confined geometries

A method was developed for free‐radical polymerization in the confines of a hollow latex particle. Hollow particles were prepared via the dynamic swelling method from polystyrene seed and divinylbenzene and had hollows of 500–1000 nm. So that these hollow poly(divinylbenzene) particles could function as submicrometer reactors, the particles were filled with a monomer (N‐isopropylacrylamide) via the dispersion of the dried particles in the molten monomer. The monomer that was not contained in the hollows was removed by washing and gentle abrasion. Free‐radical polymerization was then initiated by γ radiolysis in the solid state. Transmission electron microscopy showed that poly(N‐isopropylacrylamide) formed in the hollow interior of the particles, which functioned as submicrometer reactors. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5706–5713, 2004     

Synthesis and characterization of secondary‐amine‐functional microparticles

Secondary‐amine‐functional microparticles were prepared in the range of 50–250 μm through the suspension polymerization of styrene, divinylbenzene (DVB), and 2‐(tert‐butylamino)ethyl methacrylate (tBAEMA). This study focused on the effects of the DVB, tBAEMA, initiator, and stabilizer concentrations and shaking rate on the experimental amine content, swelling ratio, average particle size, and particle size distribution. The suspension polymerization experiments were carried out in two different systems. In the first system, an organic phase, including the monomers and initiator, was dispersed in an aqueous medium in the presence of Al₂(SO₄)₃. Al₂(SO₄)₃, in the presence of an amine monomer (pH ～ 10), formed colloidal Al(OH)₃, which built a nonsticky layer on the surface of the polymerizing droplets that prevented them from coalescing and aggregating. Individual and spherical particles within the range of 50–200 μm were obtained by this polymerization method. The second method was similar to the first polymerization protocol, except that a certain amount of sodium dodecyl sulfate was added as a costabilizer in the presence of Al₂(SO₄)₃. In these experiments, individual and spherical particles were obtained within the range of 130–250 μm. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem: 3708–3719, 2004     

Structured poly(divinylbenzene‐co‐chloromethylstyrene) microspheres by thermal imprinting precipitation polymerization

The formation of monodisperse, crosslinked, thermally inscribed core‐shell microspheres by free radical precipitation copolymerization of chloromethylstyrene and divinylbenzene in acetonitrile is reported. The radial density profiles of these microspheres match the thermal profiles used during copolymerization: stepping down the polymerization temperature from 75 °C to 65 °C several hours into the copolymerization led to core‐shell microspheres with porous cores and denser shells, while stepping up the polymerization temperature from 68 °C to 78 °C during the polymerization led to formation of microspheres with denser cores and more swellable shells. Microsphere size distributions and internal morphologies were studied using optical and transmission electron microscopy. The change in network swellability with temperature was compared with model studies of aggregation of corresponding nanogels, both in acetonitrile and in related solvent systems, as a function of temperature, indicating the theta‐temperature for this copolymer/solvent system to be around 30 °C. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1159–1166     

Synthesis of SiO2/poly(styrene‐co‐butyl acrylate) nanocomposite microspheres via miniemulsion polymerization

A series of SiO₂/poly(styrene‐co‐butyl acrylate) nanocomposite microspheres with various morphologies (e.g., multicore–shell, normal core–shell, and raspberry‐like) were synthesized via miniemulsion polymerization. The results showed that the morphology of the composite latex particles was strongly influenced by the presence or absence of the soft monomer (butyl acrylate), the particle sizes of the silica, and the emulsifier concentrations. The incorporation of the soft monomer helped in forming the multicore–shell structure. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3202–3209, 2006