Induced detachment of coalescing droplets on superhydrophobic surfaces

Coalescence of a falling droplet with a stationary sessile droplet on a superhydrophobic surface is investigated by a combined experimental and numerical study. In the experiments, the droplet diameter, the impact velocity, and the distance between the impacting droplets were controlled. The evolution of surface shape during the coalescence of two droplets on the superhydrophobic surface is captured using high speed imaging and compared with numerical results. A two-phase volume of fluid (VOF) method is used to determine the dynamics of droplet coalescence, shape evaluation, and contact line movement. The spread length of two coalesced droplets along their original center is also predicted by the model and compared well with the experimental results. The effect of different parameters such as impact velocity, center to center distance, and droplet size on contact time and restitution coefficient are studied and compared to the experimental results. Finally, the wetting and the self-cleaning properties of superhydrophobic surfaces have been investigated. It has been found that impinging water drops with very small amount of kinetic impact energy were able to thoroughly clean these surfaces.     

特殊浸润性表面的液滴凝结

以铝片为基底, 经电化学腐蚀和沸水处理制备了多级微纳米结构; 通过气相沉积和涂油分别制备了超疏水表面、 疏水超润滑(slippery)表面和亲水slippery表面; 探究了表面不同的特殊浸润性(超亲水、 超疏水、 疏水slippery和亲水slippery)对液滴凝结的影响. 结果表明, 超亲水表面的液滴凝结属于膜状冷凝, 超疏水表面和slippery表面的液滴凝结均属于滴状冷凝. 超疏水表面液滴合并时, 合并的液滴会不定向弹离表面. 疏水slippery表面和亲水slippery表面由于表面浸润性的不同导致液滴成核密度和液滴合并的差异, 亲水slippery表面凝结液滴的最大体积远大于疏水slippery表面凝结液滴的最大体积. 4种表面的雾气收集效率由大到小依次为亲水slippery表面>疏水slippery表面>超亲水表面>超疏水表面.     

Direct observation of internal fluidity in a water droplet during sliding on hydrophobic surfaces

In the current study, we used a high-speed camera system with particle image velocimetry to observe the internal fluidity of water droplets during sliding. The droplets' velocity during sliding was controlled by slipping and rolling motions. On the superhydrophobic surface, with a contact angle of 150 degrees, the droplet fell at high velocity by slipping. However, on a normal hydrophobic surface whose water contact angle was around 100 degrees, both slipping and rolling controlled the droplet's velocity during sliding. In addition, the advancing velocity might be large when the slip velocity is large and the contact area is small.     

Enhanced conversion efficiency and surface hydrophobicity of nano-roughened Teflon-like film coated poly-crystalline Si solar cells

Nano-roughened Teflon-like film coated poly-crystalline Si photovoltaic solar cells (PVSCs) with enhanced surface hydrophobicity and conversion efficiency (η) are characterized and compared with those coated by a Si nanorod array or a standard SiN anti-reflection layer. The Teflon-like film coated PVSC surface reveals a water contact angle increasing from 89.3° to 96.2° as its thickness enlarges from 22 to 640 nm, which is much larger than those of the standard and Si nanorod array coated PVSC surfaces (with angles of 55.6° and 32.8°, respectively). After nano-roughened Teflon-like film passivation, the PVSC shows a comparable η(10.89%) with the standard SiN coated PVSC (η = 11.39%), while the short-circuit current (I(SC)) is slightly reduced by 2% owing to the slightly decreased UV transmittance and unchanged diode performance. In contrast, the Si nanorod array may offer an improved surface anti-reflection with surface reflectance decreasing from 30% to 5% at a cost of optical scattering and randomized deflection, which simultaneously decrease the optical transmittance from 15% to 3% in the visible region without improving hydrophobicity and conversion efficiency. The Si nanorod array covered PVSC with numerous surface dangling bonds induced by 1 min wet-etching, which greatly reduces the open-circuit voltage (V(OC)) by 10-15% and I(SC) by 30% due to the reduced shunt resistance from 3 to 0.24 k?. The nano-scale roughened Teflon-like film coated on PVSC has provided better hydrophobicity and conversion efficiency than the Si nanorod array covered PVSC, which exhibits superior water repellant performance and comparable conversion efficiency to be one alternative approach for self-cleaning PVSC applications.     

Multi-scale structured, superhydrophobic and wide-angle, antireflective coating in the near-infrared region

Superhydrophobic self-cleaning surfaces were produced with simultaneous wide-angle optical transmittance in the near-infrared region and antireflection properties from combination of multi-scale surface topology based on silica nanoparticles, index grading and interference.     

Hydrodynamic interactions of evaporating droplet with droplet of nonvolatile substance

The hydrodynamic interactions of freely evaporating or growing droplet (suspended in gaseous medium) in the supersaturated vapor with the droplet of nonvolatile substance or spherical solid particle are theoretically studied with allowance for effects that are linear with respect to the Knudsen number. The process of interaction between the volatile droplet and the infinite plane surface of nonvolatile liquid or solid is considered as a limiting case. Numerical estimates of the velocities of the steady motion of evaporating droplets of water and castor oil are reported. For the droplet of water and spherical solid particle, the effect of the heat conductivity of the latter on the velocity of particle motion is considered. Analogous estimates are obtained for a water droplet that evaporates near the infinite solid surface of castor oil or solid. The effects of the droplet size and the heat conductivity of wall on the rate of the evaporation of water droplet are analyzed.     

Partial dewetting of polyethylene thin films on rough silicon dioxide surfaces

The effect of roughness on the dewetting behavior of polyethylene thin films on silicon dioxide substrates is presented. Smooth and rough silicon dioxide substrates of 0.3 and 3.2-3.9 nm root-mean-square roughness were prepared by thermal oxidation of silicon wafers and plasma-enhanced chemical vapor deposition on silicon wafers, respectively. Polymer thin films of approximately 80 nm thickness were deposited by spin-coating on these substrates. Subsequent dewetting and crystallization of the polyethylene were observed by hot-stage optical microscopy in reflection mode. During heating, the polymer films melt and dewet on both substrates. Further observations after cooling indicate that, whereas complete dewetting occurs on the smooth substrate surface, partial dewetting occurs for the polymer film on the rough surface. The average thickness of the residual film on the rough surface was determined by ellipsometry to be a few nanometers, and the spatial distribution of the polymer in the cavities of the rough surface could be obtained by X-ray reflectometry. The residual film originates from the impregnation of the porous surface by the polymer fluid, leading to the observed partial dewetting behavior. This new type of partial dewetting should have important practical consequences, as most real surfaces exhibit significant roughness.     

Preparation of superhydrophobic paper mulch and study on its anti-UV performance

In order to improve the shortcomings of paper mulch, such as the low water resistance and weather fastness in practical application, the paper mulch with a superhydrophobic structure was prepared by depositing zinc oxide layer and silicon dioxide layer on the surface of paper mulch by the solution impregnation method, the paper mulch surface treatment method is simple and environmentally friendly. The surface chemical composition and surface morphology of paper mulch before and after UV aging were characterized, respectively. The wetting property, bouncing property, and mechanical stability of paper-based film were studied. The results showed that the static contact angle of the superhydrophobic paper mulch was as high as 161.77°, and the average sliding angle was only 3.5°, which also showed excellent droplet bounce performance and mechanical stability. After UV aging experiment, the static contact angle of super-hydrophobic paper mulch was increased to 163.64°, and the sliding angle was reduced to 2.5°. Its excellent performance could still be maintained, showing excellent UV resistance, which improved the weather fastness and water resistance of paper mulch to a certain extent, and laid a foundation for the next large-scale field test.     

Sliding behavior of water droplets on flat polymer surface

Flat films of methyl methacrylate-fluoroalkyl methacrylate copolymers were prepared, and their hydrophobicity was investigated. It was revealed that the F concentration directly affects the static hydrophobicity on the flat polymer surface in a systematic manner. Furthermore, the sliding behavior of a water droplet on these surfaces depends on the static hydrophobicity; the sliding motion changes from constant velocity to constant acceleration with an increase in the water contact angle.     

Sliding of water droplets on hydrophobic surfaces with various hydrophilic region sizes

Four patterned surfaces with hydrophilic areas of different sizes were prepared using photolithography with a smooth octadecyltrimethoxysilane (ODS) hydrophobic coating. The hydrophilic area in the surfaces was aligned hexagonally with a constant area fraction. The sliding angle and contact angle hysteresis of the water droplets increased concomitantly with increasing pattern size. The increase of the contact line distortion between defects at the receding side plays an important role in this trend. The droplet sliding velocity also increased concomitantly with increasing pattern size. This trend was simulated by a simple flow model. The contribution of the interface between the ODS region and the hydrophilic area was deduced from this trend. This study demonstrated the different size dependency of the chemical surface defects for sliding behavior between the critical moment at which a droplet slides down and the period when a droplet is sliding.     

Droplet size effects on film drainage between droplet and substrate

When a droplet approaches a solid surface, the thin liquid film between the droplet and the surface drains until an instability forms and then ruptures. In this study, we utilize microfluidics to investigate the effects of film thickness on the time to film rupture for water droplets in a flowing continuous phase of silicone oil deposited on solid poly(dimethylsiloxane) (PDMS) surfaces. The water droplets ranged in size from millimeters to micrometers, resulting in estimated values of the film thickness at rupture ranging from 600 nm down to 6 nm. The Stefan-Reynolds equation is used to model film drainage beneath both millimeter- and micrometer-scale droplets. For millimeter-scale droplets, the experimental and analytical film rupture times agree well, whereas large differences are observed for micrometer-scale droplets. We speculate that the differences in the micrometer-scale data result from the increases in the local thin film viscosity due to confinement-induced molecular structure changes in the silicone oil. A modified Stefan-Reynolds equation is used to account for the increased thin film viscosity of the micrometer-scale droplet drainage case.     

Counterion-Dictated Self-Cleaning Behavior of Polycation Coating upon Water Action: Macroscopic Dissection of Hydration of Anions

The counterions of polydiallyldimethylammonium (PDADMA) coatings were altered by incubation in aqueous solutions of different electrolytes. Oil de-wetting on the resulting polycationic surfaces upon water action exhibited a straightforward connection with the Jones–Dole viscosity B-coefficient (Bη) sign of surface counteranions. Upon water action, surface counteranions with negative Bη render PDADMA coatings oil-adhering, but those with positive Bη furnish PDADMA coatings with excellent self-cleaning. The oil-adhering PDADMA surfaces can become self-cleaning upon water action in response to the Bη of surface counteranions sign-switching with increasing water temperature. Courtesy of surface counter-anions with Bη>0, self-cleaning PDADMA coatings enable not only conversion of conventional meshes into self-cleaning membranes for oil/water separation, but also regioselective maneuver of oil flow on polycationic surfaces according to the Bη sign of surface counteranions patterned atop.     

Low voltage electrowetting using thin fluoroploymer films

This paper investigates the nonideal electrowetting behavior of thin fluoroploymer films. Results are presented for a three phase system consisting of: (1) an aqueous water droplet containing sodium dodecyl sulfate (SDS), (2) phosphorous-doped silicon topped with SiO2 and an amorphous fluoroploymer (aFP) insulating top layer on which the droplet is situated, and (3) a dodecane oil that surrounds the droplet. The presented measurements indicate that the electrowetting equation is valid down to a 6 nm thick aFP film on a 11 nm thick SiO2. At this dielectric thickness, a remarkable contact angle change of over 100 degrees can be achieved with an applied voltage less than 3 V across the system. The data also shows that for this water/surfactant/oil system, contact angle saturation is independent of the electric field, and is reached when the surface energy of the solid-water interface approaches zero.     

A Simple Nanocellulose Coating for Self-Cleaning upon Water Action: Molecular Design of Stable Surface Hydrophilicity

Coating solid surfaces with cellulose nanofibril (CNF) monolayers via physical deposition was found to keep the surfaces free of a variety of oils, ranging from viscous engine oil to polar n-butanol, upon water action. The self-cleaning function was well correlated with the unique molecular structure of the CNF, in which abundant surface carboxyl and hydroxy groups are uniformly, densely, and symmetrically arranged to form a polar corona on a crystalline nanocellulose strand. This isotropic core–corona configuration offers new and easily adoptable guidance to design self-cleaning surfaces at the molecular level. Thanks to its excellent self-cleaning behavior, the CNF coating converted conventional meshes into highly effective membranes for oil–water separation with no prior surface treatment required.     

Silver mirror reaction as an approach to construct superhydrophobic surfaces with high reflectivity

Superhydrophobic surfaces with high reflectivity might provide a promising self-cleaning approach in a wide variety of optical applications ranging from traffic to solar energy industries. However, the contradiction between the hierarchical micronanostructure and the high reflectivity is a challenge for superhydrophobic materials with high reflectivity. Here we report a facile method to fabricate a superhydrophobic silver film with reflectivity as high as that of polished silicon by carefully controlling the seed-induced silver mirror reaction.     

微结构与表面修饰对二氧化硅多孔薄膜疏水性能的影响

通过引入聚乙二醇(PEG)改性传统二氧化硅(SiO2)溶胶,得到了粒径分布较宽且粒径可控的溶胶。比较了六甲基二硅氮烷(HMDS)溶胶内修饰和薄膜表面修饰以及溶胶粒径对SiO2薄膜疏水性能的影响。采用动态光散射粒度仪定量测试了二氧化硅溶胶老化过程中粒度的变化,用原子力显微镜、接触角测试仪、红外光谱仪、紫外-可见-近红外分光光度计分别对薄膜的表面形貌、表观静态接触角、薄膜成分及透光率等进行了测量。结果表明:PEG的添加可有效增大溶胶粒度从而增大薄膜的粗糙度,提高薄膜的疏水性。表面修饰效果受修饰方式和SiO2粒径影响,粒径较小时有利于溶胶内修饰,粒径较大时有利于对薄膜修饰。经过表面修饰剂(HMDS)的气氛处理得到了接触角为152°的超疏水薄膜,而且相比溶胶内修饰可以减小薄膜透光率的损失。     

Evaporative properties and pinning strength of laser-ablated, hydrophilic sites on lotus-leaf-like, nanostructured surfaces

Wetting, evaporative, and pinning strength properties of hydrophilic sites on superhydrophobic, nanostructured surfaces were examined. Understanding these properties is important for surface characterization and designing features in self-cleaning, lotus-leaf-like surfaces. Laser-ablated, hydrophilic spots between 250 mum and 2 mm in diameter were prepared on silicon nanowire (NW) superhydrophobic surfaces. For larger circumference pinning sites, initial contact angle measurements resemble the contact angle of the surface within the pinning site: 65-69 degrees . As the drop volume is increased, the contact angles approach the contact angle of the NW surface without pinning sites: 171-176 degrees . The behavior of water droplets on the pinning sites is governed by how much of the water droplet is being influenced by the superhydrophobic NW surfaces versus the hydrophilic areas. During the evaporation of sinapic acid solution, drops are pinned by the spots except for the smaller circumference sites. Pinning strengths of the hydrophilic sites are a linear function of the pinning spot circumference. Protein samples prepared and deposited on the pinning sites for analysis by matrix-assisted laser desorption ionization indicate an improvement in sensitivity from that of a standard plate analysis by a factor of 5.     

Temperature induced formation of particle coated non-spherical droplets

Herein we offer a simple method to produce non-spherical emulsion droplets stabilized by freshly formed Mg(OH)(2) nanoparticles (MPs). The non-spherical degree of droplets as a function of experiment conditions was investiged and the origins of the presence of non-spherical droplets were discussed. The results of optical microscope images show that stable spherical droplets can be fused into non-spherical at given aging temperature. It is also recognized that particle concentration, oil/water ratio and aging time significantly affect droplet fusion and excess particles that are not adsorbed on the oil/water interface are helpful in restraining droplet fusion. Based on the TEM, XRD and Fluorescence confocal microscopy results, the origins of droplet fusion are inferred from the presence of vacant holes in the particle layer. Because of Oswald ripening, particles on droplet surfaces grow larger than the freshly precipitated ones under a given aging temperature. The growth of particles results in the reduction of total cover area of particle layer and thus creates vacant holes in the particle layer which would cause partial coalescence of droplets once they collide. Thus, these findings can offer a simple alternative to obtain a large amount of non-spherical emulsion droplets but also can help the preparation of non-spherical colloid particles.     

Directional self-cleaning superoleophobic surface

In this work, we report the creation of a grooved surface comprising 3 μm grooves (height ～4 μm) separated by 3 μm from each other on a silicon wafer by photolithography. The grooved surface was then modified chemically with a fluorosilane layer (FOTS). The surface property was studied by both static and dynamic contact angle measurements using water, hexadecane, and a polyethylene wax ink as the probing liquids. Results show that the grooved surface is both superhydrophobic and superoleophobic. Its observed contact angles agree well with the calculated Cassie-Baxter angles. More importantly, we are able to make a replica of the composite wax ink-air interface and study it by SEM. Microscopy results not only show that the droplet of the wax ink "sits" on air in the composite interface but also further reveal that the ink drop actually pins underneath the re-entrant structure in the side wall of the grooved structure. Contact angle measurement results indicate that wetting on the grooved surface is anisotropic. Although liquid drops are found to have lower static and advancing contact angles in the parallel direction, the drops are found to be more mobile, showing smaller hysteresis and lower sliding angles (as compared to the FOTS wafer surface and a comparable 3-μm-diameter pillar array FOTS surface). The enhanced mobility is attributable to the lowering of the resistance against an advancing liquid because 50% of the advancing area is made of a solid strip where the liquid likes to wet. This also implies that the contact line for advancing is no longer smooth but rather is ragged, having the solid strip area leading the wetting and the air strip area trailing behind. This interpretation is supported by imaging the geometry of the contact lines using molten ink drops recovered from the sliding angle experiments in both the parallel and orthogonal directions. Because the grooved surface is mechanically stronger against mechanical abrasion, the self-cleaning effect exhibited in the parallel direction suggests that groove texturing is a viable approach to create mechanically robust, self-cleaning, superoleophobic surfaces.     

CFD simulation and analysis of emulsion droplet formation from straight-through microchannels

We recently proposed a technique for preparing monodisperse emulsions with a coefficient of variation below 5% from a silicon array of micrometer-sized channels perpendicular to the plate surface, named a straight-through microchannel (MC). This study involved three-dimensional computational fluid dynamics (CFD) simulations to calculate the formation of an oil-in-water (O/W) emulsion droplet from straight-through MCs with circular and elliptic cross sections. The CFD results demonstrated that the oil phase that passed through the elliptic MCs exceeding a threshold aspect ratio between 3 and 3.5 was cut off spontaneously into a small droplet with a diameter of approximately 40 microm. Sufficient space for water at the channel exit had to be maintained for successful droplet formation. The formation and shrinkage of a neck inside the channel caused an increased pressure difference inside the channel and an increased velocity value near the neck. The pressure and velocity values at the neck drastically changed, and the neck was cut off instantaneously just before the completion of droplet formation. This process was triggered by a gradually increased pressure difference between the circular neck and inflating oil phase. The findings obtained in this paper provide useful numerical and visual information about the droplet formation phenomena from the straight-through MCs. The CFD results were verified by the experimental results, showing that the CFD approach can help design a suitable channel structure.