Thermally Driven Structure and Performance Evolution of Atomically Dispersed FeN4 Sites for Oxygen Reduction

FeN₄ moieties embedded in partially graphitized carbon are the most efficient platinum group metal free active sites for the oxygen reduction reaction in acidic proton‐exchange membrane fuel cells. However, their formation mechanisms have remained elusive for decades because the Fe?N bond formation process always convolutes with uncontrolled carbonization and nitrogen doping during high‐temperature treatment. Here, we elucidate the FeN₄ site formation mechanisms through hosting Fe ions into a nitrogen‐doped carbon followed by a controlled thermal activation. Among the studied hosts, the ZIF‐8‐derived nitrogen‐doped carbon is an ideal model with well‐defined nitrogen doping and porosity. This approach is able to deconvolute Fe?N bond formation from complex carbonization and nitrogen doping, which correlates Fe?N bond properties with the activity and stability of FeN₄ sites as a function of the thermal activation temperature.     

Hierarchically Ordered Porous Carbon with Atomically Dispersed FeN4 for Ultraefficient Oxygen Reduction Reaction in Proton‐Exchange Membrane Fuel Cells

The low catalytic activity and poor mass transport capacity of platinum group metal free (PGM‐free) catalysts seriously restrict the application of proton‐exchange membrane fuel cells (PEMFCs). Catalysts derived from Fe‐doped ZIF‐8 could in theory be as active as Pt/C thanks to the high intrinsic activity of FeN₄; however, the micropores fail to meet rapid mass transfer. Herein, an ordered hierarchical porous structure is introduced into Fe‐doped ZIF‐8 single crystals, which were subsequently carbonized to obtain an FeN₄‐doped hierarchical ordered porous carbon (FeN₄/HOPC) skeleton. The optimal catalyst FeN₄/HOPC‐c‐1000 shows excellent performance with a half‐wave potential of 0.80 V in 0.5 m H₂SO₄ solution, only 20 mV lower than that of commercial Pt/C (0.82 V). In a real PEMFC, FeN₄/HOPC‐c‐1000 exhibits significantly enhanced current density and power density relative to FeN₄/C, which does not have an optimized pore structure, implying an efficient utilization of the active sites and enhanced mass transfer to promote the oxygen reduction reaction (ORR).     

On the Influence of Oxygen on the Degradation of Fe‐N‐C Catalysts

Fe‐N‐C catalysts containing atomic FeN_x sites are promising candidates as precious‐metal‐free catalysts for oxygen reduction reaction (ORR) in proton exchange membrane fuel cells. The durability of Fe‐N‐C catalysts in fuel cells has been extensively studied using accelerated stress tests (AST). Herein we reveal stronger degradation of the Fe‐N‐C structure and four‐times higher ORR activity loss when performing load cycling AST in O₂‐ vs. Ar‐saturated pH 1 electrolyte. Raman spectroscopy results show carbon corrosion after AST in O₂, even when cycling at low potentials, while no corrosion occurred after any load cycling AST in Ar. The load‐cycling AST in O₂ leads to loss of a significant fraction of FeN_x sites, as shown by energy dispersive X‐ray spectroscopy analyses, and to the formation of Fe oxides. The results support that the unexpected carbon corrosion occurring at such low potential in the presence of O₂ is due to reactive oxygen species produced between H₂O₂ and Fe sites via Fenton reactions.     

Elucidating the Structural Composition of an Fe–N–C Catalyst by Nuclear‐ and Electron‐Resonance Techniques

Fe–N–C catalysts are very promising materials for fuel cells and metal–air batteries. This work gives fundamental insights into the structural composition of an Fe–N–C catalyst and highlights the importance of an in‐depth characterization. By nuclear‐ and electron‐resonance techniques, we are able to show that even after mild pyrolysis and acid leaching, the catalyst contains considerable fractions of α‐iron and, surprisingly, iron oxide. Our work makes it questionable to what extent FeN₄ sites can be present in Fe–N–C catalysts prepared by pyrolysis at 900 °C and above. The simulation of the iron partial density of phonon states enables the identification of three FeN₄ species in our catalyst, one of them comprising a sixfold coordination with end‐on bonded oxygen as one of the axial ligands.     

Bottom‐Up Fabrication of a Sandwich‐Like Carbon/Graphene Heterostructure with Built‐In FeNC Dopants as Non‐Noble Electrocatalyst for Oxygen Reduction Reaction

High‐performance non‐noble electrocatalysts for oxygen reduction reaction (ORR) are the prerequisite for large‐scale utilization of fuel cells. Herein, a type of sandwiched‐like non‐noble electrocatalyst with highly dispersed FeN_x active sites embedded in a hierarchically porous carbon/graphene heterostructure was fabricated using a bottom‐up strategy. The in situ ion substitution of Fe³⁺ in a nitrogen‐containing MOF (ZIF‐8) allows the Fe‐heteroatoms to be uniformly distributed in the MOF precursor, and the assembly of Fe‐doped ZIF‐8 nano‐crystals with graphene‐oxide and in situ reduction of graphene‐oxide afford a sandwiched‐like Fe‐doped ZIF‐8/graphene heterostructure. This type of heterostructure enables simultaneous optimization of FeN_x active sites, architecture and interface properties for obtaining an electron‐catalyst after a one‐step carbonization. The synergistic effect of these factors render the resulting catalysts with excellent ORR activities. The half‐wave potential of 0.88 V vs. RHE outperforms most of the none‐noble metal catalyst and is comparable with the commercial Pt/C (20 wt %) catalyst. Apart from the high activity, this catalyst exhibits excellent durability and good methanol‐tolerance. Detailed investigations demonstrate that a moderate content of Fe dopants can effectively increase the intrinsic activities, and the hybridization of graphene can enhance the reaction kinetics of ORR. The strategy proposed in this work gives an inspiration towards developing efficient noble‐metal‐free electrocatalysts for ORR.     

Bioinspired Single-Atom Sites Enable Efficient Oxygen Activation for Switching Anodic/Cathodic Electrochemiluminescence

Exploring advanced co-reaction accelerators with superior oxygen reduction activity that generate rich reactive oxygen species (ROS) has attracted great attention in boosting luminol-O₂ electrochemiluminescence (ECL). However, tuning accelerators for efficient and selective catalytic O₂ activation to switch anodic/cathodic ECL is very challenging. Herein, we report that enzyme-inspired Fe-based single-atom catalysts with axial N/C coordination structures (FeN₅, FeN₄© SACs) can generate specific ROS for cathodic/anodic ECL conversion. Mechanistic studies reveal that FeN₅ sites prefer to produce highly active hydroxyl radicals and afford direct cathodic luminescence by promoting the cleavage of O−O bonds through N-induced electron redistribution. In contrast, FeN₄© sites tend to produce superoxide radicals, resulting in inefficient anodic ECL. Benefiting from the enhanced cathodic ECL, FeN₅ SAC-based immunosensor was constructed for the sensitive detection of cancer biomarkers.     

Unraveling the Nature of Sites Active toward Hydrogen Peroxide Reduction in Fe‐N‐C Catalysts

Fe‐N‐C catalysts with high O₂ reduction performance are crucial for displacing Pt in low‐temperature fuel cells. However, insufficient understanding of which reaction steps are catalyzed by what sites limits their progress. The nature of sites were investigated that are active toward H₂O₂ reduction, a key intermediate during indirect O₂ reduction and a source of deactivation in fuel cells. Catalysts comprising different relative contents of FeN_x C_y moieties and Fe particles encapsulated in N‐doped carbon layers (0–100 %) show that both types of sites are active, although moderately, toward H₂O₂ reduction. In contrast, N‐doped carbons free of Fe and Fe particles exposed to the electrolyte are inactive. When catalyzing the ORR, FeN_x C_y moieties are more selective than Fe particles encapsulated in N‐doped carbon. These novel insights offer rational approaches for more selective and therefore more durable Fe‐N‐C catalysts.     

Construction of Highly Active Metal-Containing Nanoparticles and FeCo-N4 Composite Sites for the Acidic Oxygen Reduction Reaction

Metal-containing nanoparticles (M-NPs) in metal/nitrogen-doped carbon (M-N-C) catalysts have been considered hostile to the acidic oxygen reduction reaction (ORR). The relation between M-NPs and the active sites of metal coordinated with nitrogen (MN_x) is hard to establish in acid medium owing to the poor stability of M-NPs. Herein, we develop a strategy to successfully construct a new FeCo-N-C catalyst containing highly active M-NPs and MN₄ composite sites (M/FeCo-SAs-N-C). Enhanced catalytic activity and stability of M/FeCo-SAs-N-C is shown experimentally. Calculations reveal that there is a strong interaction between M-NPs and FeN₄ sites, which can favor ORR by activating the O−O bond, thus facilitating a direct 4 e⁻ process. Those findings firstly shed light on the highly active M-NPs and FeN₄ composite sites for catalyzing acid oxygen reduction reaction, and the relevant reaction mechanism is suggested.     

Hierarchically Ordered Porous Carbon with Atomically Dispersed FeN4 for Ultraefficient Oxygen Reduction Reaction in Proton-Exchange Membrane Fuel Cells

The low catalytic activity and poor mass transport capacity of platinum group metal free (PGM-free) catalysts seriously restrict the application of proton-exchange membrane fuel cells (PEMFCs). Catalysts derived from Fe-doped ZIF-8 could in theory be as active as Pt/C thanks to the high intrinsic activity of FeN₄; however, the micropores fail to meet rapid mass transfer. Herein, an ordered hierarchical porous structure is introduced into Fe-doped ZIF-8 single crystals, which were subsequently carbonized to obtain an FeN₄-doped hierarchical ordered porous carbon (FeN₄/HOPC) skeleton. The optimal catalyst FeN₄/HOPC-c-1000 shows excellent performance with a half-wave potential of 0.80 V in 0.5 m H₂SO₄ solution, only 20 mV lower than that of commercial Pt/C (0.82 V). In a real PEMFC, FeN₄/HOPC-c-1000 exhibits significantly enhanced current density and power density relative to FeN₄/C, which does not have an optimized pore structure, implying an efficient utilization of the active sites and enhanced mass transfer to promote the oxygen reduction reaction (ORR).     

A Graphene‐Supported Single‐Atom FeN5 Catalytic Site for Efficient Electrochemical CO2 Reduction

Electrochemical conversion of CO₂ into valued products is one of the most important issues but remains a great challenge in chemistry. Herein, we report a novel synthetic approach involving prolonged thermal pyrolysis of hemin and melamine molecules on graphene for the fabrication of a robust and efficient single‐iron‐atom electrocatalyst for electrochemical CO₂ reduction. The single‐atom catalyst exhibits high Faradaic efficiency (ca. 97.0 %) for CO production at a low overpotential of 0.35 V, outperforming all Fe‐N‐C‐based catalysts. The remarkable performance for CO₂‐to‐CO conversion can be attributed to the presence of highly efficient singly dispersed FeN₅ active sites supported on N‐doped graphene with an additional axial ligand coordinated to FeN₄. DFT calculations revealed that the axial pyrrolic nitrogen ligand of the FeN₅ site further depletes the electron density of Fe 3d orbitals and thus reduces the Fe–CO π back‐donation, thus enabling the rapid desorption of CO and high selectivity for CO production.     

Chemical Vapor Deposition for Atomically Dispersed and Nitrogen Coordinated Single Metal Site Catalysts

Atomically dispersed and nitrogen coordinated single metal sites (M-N-C, M=Fe, Co, Ni, Mn) are the popular platinum group-metal (PGM)-free catalysts for many electrochemical reactions. Traditional wet-chemistry catalyst synthesis often requires complex procedures with unsatisfied reproducibility and scalability. Here, we report a facile chemical vapor deposition (CVD) strategy to synthesize the promising M-N-C catalysts. The deposition of gaseous 2-methylimidazole onto M-doped ZnO substrates, followed by an in situ thermal activation, effectively generated single metal sites well dispersed into porous carbon. In particular, an optimal CVD-derived Fe-N-C catalyst exclusively contains atomically dispersed FeN₄ sites with increased Fe loading relative to other catalysts from wet-chemistry synthesis. The catalyst exhibited outstanding oxygen-reduction activity in acidic electrolytes, which was further studied in proton-exchange membrane fuel cells with encouraging performance.     

On the Influence of Oxygen on the Degradation of Fe-N-C Catalysts

Fe-N-C catalysts containing atomic FeN_x sites are promising candidates as precious-metal-free catalysts for oxygen reduction reaction (ORR) in proton exchange membrane fuel cells. The durability of Fe-N-C catalysts in fuel cells has been extensively studied using accelerated stress tests (AST). Herein we reveal stronger degradation of the Fe-N-C structure and four-times higher ORR activity loss when performing load cycling AST in O₂- vs. Ar-saturated pH 1 electrolyte. Raman spectroscopy results show carbon corrosion after AST in O₂, even when cycling at low potentials, while no corrosion occurred after any load cycling AST in Ar. The load-cycling AST in O₂ leads to loss of a significant fraction of FeN_x sites, as shown by energy dispersive X-ray spectroscopy analyses, and to the formation of Fe oxides. The results support that the unexpected carbon corrosion occurring at such low potential in the presence of O₂ is due to reactive oxygen species produced between H₂O₂ and Fe sites via Fenton reactions.     

Non-PGM Electrocatalysts for PEM Fuel Cells: A DFT Study on the Effects of Fluorination of FeNx-Doped and N-Doped Carbon Catalysts

Fluorination is considered as a means of reducing the degradation of Fe/N/C, a highly active FeN_x-doped disorganized carbon catalyst for the oxygen reduction reaction (ORR) in PEM fuel cells. Our recent experiments have, however, revealed that fluorination poisons the FeN_x moiety of the Fe/N/C catalytic site, considerably reducing the activity of the resulting catalyst to that of carbon only doped with nitrogen. Using the density functional theory (DFT), we clarify in this work the mechanisms by which fluorine interacts with the catalyst. We studied 10 possible FeN_x site configurations as well as 2 metal-free sites in the absence or presence of fluorine molecules and atoms. When the FeN_x moiety is located on a single graphene layer accessible on both sides, we found that fluorine binds strongly to Fe but that two F atoms, one on each side of the FeN_x plane, are necessary to completely inhibit the catalytic activity of the FeN_x sites. When considering the more realistic model of a stack of graphene layers, only one F atom is needed to poison the FeN_x moiety on the top layer since ORR hardly takes place between carbon layers. We also found that metal-free catalytic N-sites are immune to poisoning by fluorination, in accordance with our experiments. Finally, we explain how most of the catalytic activity can be recovered by heating to 900 °C after fluorination. This research helps to clarify the role of metallic sites compared to non-metallic ones upon the fluorination of FeN_x-doped disorganized carbon catalysts.     

Non-planar Nest-like [Fe2S2] Cluster Sites for Efficient Oxygen Reduction Catalysis

Metal-nitrogen-carbon catalysts, as promising alternative to platinum-based catalysts for oxygen reduction reaction (ORR), are still highly expected to achieve better performance by modulating the composition and spatial structure of active site. Herein, we constructed the non-planar nest-like [Fe₂S₂] cluster sites in N-doped carbon plane. Adjacent double Fe atoms effectively weaken the O−O bond by forming a peroxide bridge-like adsorption configuration, and the introduction of S atoms breaks the planar coordination of Fe resulting in greater structural deformation tension, lower spin state, and downward shifted Fe d-band center, which together facilitate the release of OH* intermediate. Hence, the non-planar [Fe₂S₂] cluster catalyst, with a half-wave potential of 0.92 V, displays superior ORR activity than that of planar [FeN₄] or [Fe₂N₆]. This work provides insights into the co-regulation of atomic composition and spatial configuration for efficient oxygen reduction catalysis.     

Stability of Fe‐N‐C Catalysts in Acidic Medium Studied by Operando Spectroscopy

Fundamental understanding of non‐precious metal catalysts for the oxygen reduction reaction (ORR) is the nub for the successful replacement of noble Pt in fuel cells and, therefore, of central importance for a technological breakthrough. Herein, the degradation mechanisms of a model high‐performance Fe‐N‐C catalyst have been studied with online inductively coupled plasma mass spectrometry (ICP‐MS) and differential electrochemical mass spectroscopy (DEMS) coupled to a modified scanning flow cell (SFC) system. We demonstrate that Fe leaching from iron particles occurs at low potential (<0.7 V) without a direct adverse effect on the ORR activity, while carbon oxidation occurs at high potential (>0.9 V) with a destruction of active sites such as FeN_xC_y species. Operando techniques combined with identical location‐scanning transmission electron spectroscopy (IL‐STEM) identify that the latter mechanism leads to a major ORR activity decay, depending on the upper potential limit and electrolyte temperature. Stable operando potential windows and operational strategies are suggested for avoiding degradation of Fe‐N‐C catalysts in acidic medium.     

Self‐Assembled Amphiphilic Water Oxidation Catalysts: Control of O−O Bond Formation Pathways by Different Aggregation Patterns

The oxidation of water to molecular oxygen is the key step to realize water splitting from both biological and chemical perspective. In an effort to understand how water oxidation occurs on a molecular level, a large number of molecular catalysts have been synthesized to find an easy access to higher oxidation states as well as their capacity to make O?O bond. However, most of them function in a mixture of organic solvent and water and the O?O bond formation pathway is still a subject of intense debate. Herein, we design the first amphiphilic Ru‐bda (H₂bda=2,2′‐bipyridine‐6,6′‐dicarboxylic acid) water oxidation catalysts (WOCs) of formula [Ru^II(bda)(4‐OTEG‐pyridine)₂] ( 1 , OTEG=OCH₂CH₂OCH₂CH₂OCH₃) and [Ru^II(bda)(PySO₃Na)₂] ( 2 , PySO₃^?=pyridine‐3‐sulfonate), which possess good solubility in water. Dynamic light scattering (DLS), scanning electron microscope (SEM), critical aggregation concentration (CAC) experiments and product analysis demonstrate that they enable to self‐assemble in water and form the O?O bond through different routes even though they have the same bda^2? backbone. This work illustrates for the first time that the O?O bond formation pathway can be regulated by the interaction of ancillary ligands at supramolecular level.     

Unravelling the Structure of Electrocatalytically Active Fe–N Complexes in Carbon for the Oxygen Reduction Reaction

Non‐precious Fe/N co‐modified carbon electrocatalysts have attracted great attention due to their high activity and stability in oxygen reduction reaction (ORR). Compared to iron‐free N‐doped carbon electrocatalysts, Fe/N‐modified electrocatalysts show four‐electron selectivity with better activity in acid electrolytes. This is believed relevant to the unique Fe–N complexes, however, the Fe–N structure remains unknown. We used o,m,p‐phenylenediamine as nitrogen precursors to tailor the Fe–N structures in heterogeneous electrocatalysts which contain FeS and Fe₃C phases. The electrocatalysts have been operated for 5000 cycles with a small 39 mV shift in half‐wave potential. By combining advanced electron microscopy and Mössbauer spectroscopy, we have identified the electrocatalytically active Fe–N₆ complexes (FeN₆, [Fe^III(porphyrin)(pyridine)₂]). We expect the understanding of the FeN₆ structure will pave the way towards new advanced Fe–N based electrocatalysts.     

Unraveling the Nature of Sites Active toward Hydrogen Peroxide Reduction in Fe-N-C Catalysts

Fe-N-C catalysts with high O₂ reduction performance are crucial for displacing Pt in low-temperature fuel cells. However, insufficient understanding of which reaction steps are catalyzed by what sites limits their progress. The nature of sites were investigated that are active toward H₂O₂ reduction, a key intermediate during indirect O₂ reduction and a source of deactivation in fuel cells. Catalysts comprising different relative contents of FeN_xC_y moieties and Fe particles encapsulated in N-doped carbon layers (0–100 %) show that both types of sites are active, although moderately, toward H₂O₂ reduction. In contrast, N-doped carbons free of Fe and Fe particles exposed to the electrolyte are inactive. When catalyzing the ORR, FeN_xC_y moieties are more selective than Fe particles encapsulated in N-doped carbon. These novel insights offer rational approaches for more selective and therefore more durable Fe-N-C catalysts.     

New polynuclear 4,4ˈ-bis-1,2,4-triazole Fe(II) spin crossover compounds

Two novel polynuclear Fe(II) spin crossover materials of formula 〚Fe(btr)₃〛 〚Fe(btr)₂(H₂O)₂〛(anion)₄, where btr = 4,4′-bis–1,2,4-triazole and anion = BF₄^–, PF₆^–, have been prepared and their spin transition characteristics studied over the temperature range 5–300 K. They both reveal incomplete spin crossover behaviour. Two different Fe(II) lattice sites of the FeN₆ and FeN₄O₂ type are distinguished by ⁵⁷Fe Mössbauer spectroscopy. The first site is responsible for the SC behaviour whereas the second one remains high-spin throughout the whole temperature range. This explains why it is not possible to switch all the Fe(II) ions to the low-spin state by application of hydrostatic pressure for the BF₄^– derivative. The temperature dependence of the population of these sites has been carefully analysed by Mössbauer spectroscopy.     

catena‐Poly[[diaquadiisothiocyanatoiron(II)]‐μ‐4,4′‐bi‐1,2,4‐triazole]: a one‐dimensional coordination polymer

In the title complex, [Fe(NCS)₂(C₄H₂N₆)₂(H₂O)₂]_n, the Fe^II atom is on an inversion centre and the 4,4′‐bi‐1,2,4‐triazole (btr) group is bisected by a twofold axis through the central N—N bond. The coordination geometry of the Fe^II atom is elongated distorted FeN₄O₂ octahedral, where the cation is coordinated by two N atoms from the triazole rings of two btr groups, two N atoms from NCS⁻ ligands and two water molecules. Btr is a bidentate ligand, coordinating one Fe^II atom through a peripheral N atom of each triazole ring, leading to a one‐dimensional polymeric (chain) structure extending along [101]. The chains are further connected through a network of O—H...N and C—H...S hydrogen bonds.