Sterically stabilized emulsion polymerization of styrene: Pseudo‐semicontinuous approach

The sterically stabilized emulsion polymerization of styrene initiated by a water‐soluble initiator at different temperatures has been investigated. The rate of polymerization (R_p) versus conversion curve shows the two non‐stationary‐rate intervals typical for the polymerization proceeding under non‐stationary‐state conditions. The shape of the R_p versus conversion curve results from two opposite effects—the increased number of particles and the decreased monomer concentration at reaction loci as the polymerization advances. At elevated temperatures the monomer emulsion equilibrates to a two‐phase or three‐phase system. The upper phase is transparent (monomer), and the lower one is blue colored, typical for microemulsion. After stirring such a multiphase system and initiation of polymerization, the initial coarse polymer emulsion was formed. The average size of monomer/polymer particles strongly decreased up to about 40% conversion and then leveled off. The initial large particles are assumed to be highly monomer‐swollen particles formed by the heteroagglomeration of unstable polymer particles and monomer droplets. The size of the “highly monomer” swollen particles continuously decreases with conversion, and they merge with the growing particles at about 40–50% conversion. The monomer droplets and/or large highly monomer‐swollen polymer particles also serve as a reservoir of monomer and emulsifier. The continuous release of nonionic (hydrophobic) emulsifier from the monomer phase increases the colloidal stability of primary particles and the number of polymer particles, that is, the particle nucleation is shifted to the higher conversion region. Variations of the square and cube of the mean droplet radius with aging time indicate that neither the coalescence nor the Ostwald ripening is the main driving force for the droplet instability. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 804–820, 2003     

Kinetics of dispersion polymerization: Effect of medium composition

The effect of the medium composition (monomer and solvent) on the kinetics of dispersion polymerization of methyl methacrylate (MMA) was studied via reaction calorimetry. It was found that increasing the monomer concentration increased the reaction rate; the exponent of the dependency of the initial reaction rate on the MMA concentration was found to be 0.93. Narrow particle size distributions were achieved at the lower monomer concentrations (0.24–0.81 mol/L) and a minimum size (2.45 μm) was found at an intermediate concentration (0.44 mol/L). The average molecular weight of the PMMA increased and the molecular weight distribution broadened with increasing monomer concentration. During a dispersion polymerization, the MMA concentration was found to decrease linearly with conversion in both phases, whereas the ratio of concentrations in the particles and continuous phase ([M]_p/[M]_c) remained constant (0.47) with partitioning favoring the continuous phase. The average number of free radicals per particle in MMA dispersion polymerization was estimated to be high from the nucleation stage onward (>5000). The increasing rate during the first ～ 40% conversion was primarily caused by the increasing volume of the polymer particle phase. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3638–3647, 2008     

Preparation of polyvinylpyrrodione microspheres by dispersion polymerization

The preparation of polyvinylpyrrolidone (PVP) microspheres in ethyl acetate by dispersion polymerization with N-vinylpyrrolidone (NVP) as initial monomer, poly(N-vinylpyrrolidone-co-vinyl acetate) (P (NVP-co-VAc)) as dispersant, and 2, 2′-azobisisobutyronitrile(AIBN) as initiator is reported. The influences of monomer concentration, dispersant concentration and initiator concentration on the size of PVP microspheres as well as the monomer conversion were studied. The structure and properties of PVP microspheres were analyzed. The results show that the prepared PVP microspheres have a mean diameter of 3-4 μm. With an increase in NVP concentration, the size and the molecular weight of the PVP microspheres as well as the monomer conversion all increase. With increasing P(NVP-co-VAc) concentrations, the PVP molecular weight and monomer conversion both increase while the size of the microspheres becomes smaller. As the concentration of AIBN increases, the microsphere size and monomer conversion increase whereas the PVP molecular weight decreases. The PVP prepared by dispersion polymerization has a crystal structure, and its molecular weight is lower compared to that prepared by solution polymerization. __________ Translated from Acta Polymerica Sinica, 2007, 11 (in Chinese)     

Aqueous polymerization of acrylonitrile initiated by the bromate–thiourea redox system

The aqueous polymerization of acrylonitrile initiated by an acidified bromate–thiourea redox system has been studied under nitrogen atmosphere. The rate of polymerization is independent of thiourea concentration over the range 2–9 × 10^?3M and reaches maximum at 9 × 10^?3M. The rate varies linearly with [monomer]. The initial rate of polymerization as well as the maximum conversion increases within the range of 4–22.5 × 10^?3M KBrO₃, but beyond 22.5 × 10^?3M the rate of polymerization decreases. The initial rate and the limiting conversion increases with increasing polymerization temperature in the range 30–45°C; and beyond 45°C they decrease. The effect of certain neutral salts, water-soluble solvents, and micelles of cationic, anionic, and nonionic surfactants on the rate of polymerization has been investigated.     

Cationic ring‐opening polymerization of ϵ‐thionocaprolactone: Selective formation of polythioester

Cationic ring‐opening polymerization of ϵ‐thionocaprolactone was examined. The corresponding polythioester with the number‐average molecular weight (M_n ) of 57,000 was obtained in the polymerization with 1 mol % of BF₃ · OEt₂ as an initiator in CH₂Cl₂ at 28 °C for 5 h with quantitative monomer conversion. The M_n of the polymer increased with the solvent polarity and monomer‐to‐initiator ratio. No polymerization took place below −30 °C, and the monomer conversion and M_n of the polymer increased with the temperature in the range of −15 to 28 °C. The increase of initial monomer concentration was effective to improve the monomer conversion and the M_n of the obtained polymer. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4057–4061, 2000     

Ultrasonically initiated emulsion polymerization of methyl methacrylate

The ultrasonically initiated emulsion polymerization of methyl methacrylate (MMA) was investigated. Experimental results show that sodium dodecyl sulfonate (SDS) surfactant plays a very important role in obtaining a high polymer yield, because in the absence of SDS, monomer conversion is near zero. Thus, the surfactant serves as an initiator and as interfacial modifier in this system (MMA/H₂O), and the monomer conversion increases significantly with increasing SDS concentration. An increase in the reactor temperature also leads to an increase in the monomer conversion. An appropriate increase in the N₂ purging rate also leads to higher conversion. The conversion of MMA decreases with increasing monomer concentration because of the higher viscosity of the system. With the experimental results, optimized reaction conditions were obtained. Accordingly, a high monomer conversion of about 67% and a high molecular weight of several millions can be obtained in a period of about 30 min. Furthermore, transmission electron micrographs show that the latex particles prepared are nanosized, indicating a promising technique for preparing nanoscale latex particles with a small amount of surfactant. In conclusion, a promising technique for ultrasonically initiated emulsion polymerization has been successfully performed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3356–3364, 2001     

Dispersion polymerization of styrene in alcohol media: Effect of initiator concentration,solvent polarity,and temperature on the rate of polymerization

The effects of three different variables (initiator concentration, polarity of the solvent and reaction temperature) on the rate of dispersion polymerization of styrene in alcohols have been investigated. It was found that the rate of polymerization increases with the initiator (AIBN) concentration at the 0% conversion level and becomes independent of it at higher monomer conversions. More significant was the result that the rate was also found to increase with solvent polarity. This is consistent with thermodynamic equilibrium calculations which account for the partitioning behavior of monomer and solvent in both the solution and the particle phases. The results further suggest the existence of two different kinetic regions: one at low conversions, where the reaction takes place primarily in the solution phase, and one at high conversions, where the reaction takes place primarily in the particle phase. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2907–2915, 1997     

Optimization of isothermal batchwise bulk free radical polymerization with and without chain transfer agent for minimum reaction time

In this work the minimum reaction time was studied for a specific final monomer conversion and number-average chain length by adjusting the amount of initial initiator concentration in the presence of a fixed amount of chain transfer agent at the best isothermal temperature. A new method for the determination of the best initial initiator concentration ([I]₀) and isothermal temperature (T) in the presence of chain transfer agent was developed by the application of a simple optimization algorithm, based on the Lagrangian multiplier, to the basic free radical kinetics. Numerical examples for the polymerization of styrene are presented. It is shown that in the presence of a fixed amount of chain transfer agent the best isothermal policy for minimum time would deviate from dead-end polymerization. As the concentration of chain transfer agent increases, a stronger deviation from dead-end polymerization is observed. It was found that for a given pair of desired conversion and number-average chain length the usage of a chain transfer agent would result in a longer reaction time. The results give insights into operation of batchwise bulk free radical polymerization for minimum reaction time under isothermal conditions.     

Hydroxypropyl cellulose (HPC)-stabilized dispersion polymerization of styrene in polar solvents: Effect of reaction parameters

Dispersion polymerization of styrene in polar solvents in the presence of hydroxypropyl cellulose (HPC) produces latex particles from ca. 1 to 26 μm depending on reaction parameters. Increasing the initiator concentration or temperature decreases the molecular weight, but increases the particle size and breadth of the size distribution. The decrease in molecular weight with increasing R_i, caused by larger initiator concentration or higher temperature, is expected based of fundamental kinetic relationships. The inverse correlation between size and rate of initiation is rationalized by polarity (stabilizing ability) of the grafted HPC-polystyrene formed in situ. High polar HPC-g-PS, which contains shorter graft polystyrene chain, stabilizes particles less effectively and this leads to larger particles. The primary influence of initial styrene concentration is a solvent effect: larger particles are obtained at high styrene concentration due to high solubility of polystyrene during the initial part of the reaction. The influence of the molecular weight of HPC is to change the polarity of the HPC-g-PS stabilizer. Comparison of particle growth of three critical polymerization systems suggests that the favorable continuous-phase solubility parameter for dispersion polymerization of styrene is around 11.6 (cal/mL)^1/2. Too high or too low polarity generates particles with broad size distribution because large particles are formed during the initial stage and nucleation continues as the polymerization proceeds. © 1992 John Wiley & Sons, Inc.     

Kinetics and mechanism of emulsifier-free emulsion polymerization. II. Styrene/water soluble comonomer (sodium methallyl sulfonate) system

The emulsifier-free emulsion polymerizations of styrene in the presence of about 1 wt% (related to styrene) of the water soluble comonomer, sodium methallyl sulfonate (NaMS), which has short hydrophobic group and strong hydrophilic ionic group, and of the initiator, potassium persulfate, are carried out. Under constant ionic strength, the number density of polymer particles (N_p) is found to depend on 0.5-power of the initiator concentration and shows a minimum in the comonomer concentration plot. Under constant concentration of monomer, comonomer and initiator, N_p is found to depend on ?1.1-power of the ionic strength. In the earlier period, the presence of styrene oligomer having MW about 1000 and water soluble poly(NaMS) or copolymer with high NaMS content suggests a micellar nucleation mechanism, by which the styrene oligomer behaves as emulsifier and the poly(NaMS) can either stabilize or destabilize the existing particles, depending on its concentration in the aqueous phase. The particle size is rather uniform having an uniformity very close to 1 (ca. 1.001) throughout the entire process. It is much larger than that of the conventional emulsion polymerization or emulsifier-free emulsion polymerization with the other comonomers by about 3 to 4 times in diameter or 27 to 64 times in volume, leading to that the average radical number in the particle could be much greater than 0.5. The (conversion)^2/3 versus time plot is found to be linear from 6 to 50% conversion. During this period, for the conversion from 10 to 40% the polymerization rate increases twice but the particle volume increases four-fold. In addition, MWD shows bimodal (excluding the styrene oligomer peak in the earlier period) during the growth period. But the lower MW peak shifts to higher MW and become larger, while the higher MW peak decreases, and finally the MWD becomes single mode after 58.6% conversion. These results suggest a “gradient polymerization” or “transition stage to core-shell structure” in the earlier stage of particle growth and a “shell part polymerization” in the later stage.     

Stereospecific polymerization of methacrylonitrile. II. Influence of polymerization conditions on polymerization and on properties of polymers

Stereospecific polymerization of methacrylonitrile with diethylmagnesium has been studied. Polymerization temperature has an important effect on polymerization. The conversion, stereoregularity, and intrinsic viscosity of the polymer increased significantly with increasing polymerization temperature. Stereoregularity of the polymer improved with increasing the polymerization time and the monomer concentration, but it is independent of the catalyst concentration. Intrinsic viscosity of the crystalline polymer increased with increasing monomer concentration but is independent of the polymerization time and the catalyst concentration. It is suggested that two mechanisms are involved in this polymerization: coordinated anionic polymerization to from the crystalline polymer, and probably conventional anionic polymerization to form the amorphous polymer. It is found that crystalline polymer can also be obtained in homogeneous phase such as in tetrahydrofuran solvent.     

Emulsion polymerization and copolymerization of vinyl benzoate

Emulsion polymerization of vinyl benzoate and its copolymerization with vinyl acetate or styrene are described. The effect of the potassium persulfate initiator, and the sodium lauryl sulfate emulsifier concentration on the rate of vinyl benzote homopolymerization and the molecular weight of the polymers was determined. In copolymerization with vinyl benzoate, both comonomers, vinyl acetate and styrene, decrease the initial polymerization rate. With increasing amounts of styrene in the comonomer mixture the polymerization rate increases but with vinyl acetate an opposite effect is observed. Reactivity ratios of copolymerizations were determined. For the vinyl benzoate [M₁]-styrene [M₂] comonomer system a r₁ = 0.03 and a r₂ = 29.58 and for vinyl benzoate [M₁]-vinyl acetate [M₂], a r₁ = 1.93 and a r₂ = 0.20 was obtained. From the vinyl benzoate-styrene reactivity ratios the Qe parameters were calculated.     

Polymerization of vinyl chloride at reduced monomer accessibility. II. Polymerization at subsaturation pressure with emulsion PVC as seed

Vinyl chloride was polymerized at 59–92% of saturation pressure in a water-suspended system at 45–65°C with an emulsion poly(vinyl chloride) (PVC) latex as a seed. A water-soluble initiator was used in various concentrations. The monomer was continuously charged as vapor from a storage vessel kept at lower temperature. Characterization included determination of molecular-weight distribution and degree of long-chain branching by gel permeation chromatography (GPC) and viscometry, thermal dehydrochlorination, and microscopy. The polymerization rate decreases with decreasing pressure but is reasonable even at the lowest pressure. The molecular weight decreases with decreasing pressure and increasing initiator concentration and also with increasing polymerization temperature, if the initiator concentrations are chosen to give a constant initiator radical concentration. The degree of long-chain branching increases with increasing initiator concentration and decreasing monomer pressure but is unaffected by the polymerization temperature, if the initiator radical concentration is kept constant. The thermal stability decreases with decreasing M _n, while the degree of long-chain branching has only a minor influence. The most important factor in the system influencing the molecular parameter is the monomer accessibility.     

Kinetics and mechanism of the emulsion polymerization of styrene in the aqueous media at 50°C and at low monomer concentration initiated by persulfate. I. Initiation

The mechanism of the water-soluble persulfate-initiated emulsion polymerization of styrene in the aqueous media at 50°C has been investigated kinetically by the conventional dilatometric and gravimetric methods at low concentration of the monomer (5% v/v). It has been found that the initial rate of polymerization V_p is approximately proportional to initiator concentration [I] to the 0.50 power, i.e., V_p ∝ [I]^0.50, and the viscosity-average molecular weight M _v is approximately inversely proportional to the 0.50 power of the initiator concentration, i.e., M _v ∝ [I]^?0.50. With the progress of the reaction, the initiator exponent of the reaction rate equation decreases gradually from 0.50 to 0.25, but that of the molecular weight (1) equation remains constant up to 20% conversion and thereafter begins to decrease. Since the kinetic data at zero conversion satisfy the steady-state kinetics of the free-radical-initiated homogeneous vinyl polymerization, it is suggested that the initiation of emulsion polymerization of styrene is a two-step process. It starts in the aqueous phase by the primary free radicals from the water-soluble initiator or secondary free radicals derived from the soap molecules. The second step occurs in the monomer-leaded micelles by the water-soluble or water-insoluble macroradicals or by radicals derived from the soap molecules. The latter are likely to be produced in the aqueous phase by the oxidation of soap with S₂O₈^2?ions or SO₄^? radicals. It has been noted that the rate of thermal decomposition of persulfate increases by a factor of 6–8 times under different experimental conditions in the presence of soap.     

Study of Kinetics of Dispersion Polymerization of Styrene in Organic Media

The kinetics of dispersion polymerization of styrene in alcohol/methyl or butyl cellosolve was investigated with dried-weigh methods. The reaction parameters, such as concentration of initiator, polymerization temperature, and solvent, play an important role in determine polymerization rate. It was found that polymerization rate increases with the reaction temperature. The apparent activation energy is of 42.2kJ/mole and 52.6kJ/mole for the initial polymerization stage and the stationary polymerization interval. The polymerization rate increases with the concentration of the initiator with approximately 0.67 order dependence at conversion about 5%. It was described that the relation of conversion with the Hansen Parameters of media in detail by analysis of solvent dispersion, polarity and hydrogen bonding contributions. More significant was the result that polymerization rate versus conversion curve consisted of 3 intervals (2 non-stationary and 1 stationary one). The plateau of polymerization rate was observed in the curve of polymerization rate vs. monomer conversion.     

Radical polymerization in homogenized butyl acrylate emulsion

The addition of a small amount of monomer strongly decreased the clouding temperature of nonionic emulsifier (Tween 20). The clouding temperature of the Tween 20 aqueous solution was independent of emulsifier concentration but it strongly varied in the presence of monomer. The decreased cloud temperature was attributed to the penetration of monomer molecules into the interfacial layer that increased the flocculation of microdroplets (monomer-swollen micelles). The surface tension of homogenized ((mini)emulsion) butyl acrylate aqueous emulsion was much smaller than that estimated at or above CMC of Tween 20. The polymerization rate vs. conversion curve of the (mini)emulsion deviates from the three rate intervals typical for the emulsion polymerisation. The shape of the rate-conversion curve reminds more the four rate intervals curve. Interval 2 is overlapped with the initial maximal rate and rate shoulder at higher conversion. The initial maximal polymerization rate (R_p,max,1) is attributed to the abrupt increase in polymer particles, the polymerization under monomer saturated condition and emulsifier containing peroxide groups (Tw_peroxid 20). The rate of emulsion polymerization of BA initiated by ammonium peroxodisulphate (APS) is ca. by one order of magnitude larger than that of blank polymerization (without APS). The second maximal rate (rate shoulder) can result from the gel effect. The more pronounced increase in R_p,max,1 with Tw 20 concentration supports the presence of peroxide groups. The slight dependence of R_p,max,2 on [Tw 20] for both APS and DBP (dibenzoyl peroxide) is discussed in terms of the depressed radical entry rate into the close packed surface later of polymer particles. The low activation energy is attributed to the decreased barrier for entering radicals into the polymer particles with increasing temperature. This is more pronounced with the accumulation of covalently bound emulsifier moieties (resulting from Tw_peroxid 20) at the particle surface. The ratio of the final number of polymer particles to the initial number of monomer droplets (N_p/N_drop) promotes the partial monomer droplet nucleation. The dye approach indicates that the degree of depletion of monomer droplets decreases from the classical emulsion polymerization to the polymerization in pre-homogenized emulsions and the emulsion polymerization with a prolonged-emulsification interval.     

Atom Transfer Radical Polymerization of Styrene Using Multifunctional Iniferter Reagents as Initiators

Summary: Two multifunctional iniferters, 1,4-bis-(α-N,N-diethyldithiocarbamyl-isobutyryloxy)-benzene (BDCIB) and 1,3,5-tris-(α-N,N-diethyldithiocarbamyl-isobutyryloxy)-benzene (TDCIB), were successfully synthesized and used as initiators to initiate the polymerization of styrene in the presence of a CuBr/PMDETA complex. The polymerization results demonstrated that the kinetic plots in all cases were first-order to the monomer, the molecular weight of the polymers increased linearly with the monomer conversion; meanwhile, the molecular weight distribution of the polymer was kept to a very low value (M_w/M_n ≤ 1.35). Furthermore, the measured molecular weights were very close to the calculated values, which indicated the high efficiency of the initiator for the polymerization of styrene. The effect of catalyst concentration and initiator concentration was not obvious and the influence of polymerization temperature was apparent, and the polymerization rate increased with the polymerization temperature. The results of chain-extension and ¹H NMR analysis proved that the polymer obtained was capped with diethylthiocarbamoylthiy (DC) group.     

Kinetics and mechanisms of emulsion polymerization initiated by oil-soluble initiators. IV. Kinetic modeling of unseeded emulsion polymerization of styrene initiated by 2,2′-azobisisobutyronitrile

To explain the kinetic features of particle formation and growth in unseeded emulsion polymerization initiated by oil-soluble initiators, a mathematical kinetic model is proposed, based on the assumption that when initiator radicals or monomer radicals in the water phase enter monomer-solubilized emulsifier micelles, initiate polymerization, and propagate to a chain length which is long enough not to desorb from the micelles, the micelles are regarded to be transformed into polymer particles. It is demonstrated by comparing the experimental results obtained in the emulsion polymerization of styrene initiated by the oil-soluble initiator, 2,2'-azobisisobutyronitrile, with sodium lauryl sulfate as emulsifier that the proposed kinetic model satisfactorily explains the kinetic features such as the effects of initial emulsifier, initiator, and monomer concentrations on both the number of polymer particles produced and the monomer conversion versus time histories. © 1993 John Wiley & Sons, Inc.     

Heterogeneous polymerization with polyaspartate macromonomer having vinyl pendant groups. II. Control of particle diameter and diameter distribution in dispersion copolymerization

To control particle diameter and particle diameter distribution in dispersion copolymerization of styrene and sodium polyaspartate macromonomer containing vinylbenzyl pendant groups, effects of some polymerization parameters, water contents, initiator concentration, styrene monomer concentration, reaction temperature, and type of initiator on the particle diameter and the diameter distribution were investigated. Variation of the water contents from 20 to 80 vol % controls the resultant particle diameter from 0.066 to 0.47 μm. The diameter increased with increasing initiator concentration. This tendency is similar to dispersion polymerization system using a nonpolymerizable stabilizer. Particle diameter distribution broadened with increasing styrene monomer concentration. This trend was attributed to the increase of a period of particle formation. This result indicated that the period of particle formation affected the resultant particle diameter distribution. Particle diameter distribution was successfully improved (CV = 9.1 from 23.6%) by shortening of decomposition time of initiator. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2281–2288, 2009     

Polymerization of styrene in alcohol/water mediated by a macro‐RAFT agent of poly(N‐isopropylacrylamide) trithiocarbonate: From homogeneous to heterogeneous RAFT polymerization

The reversible addition fragmentation chain transfer (RAFT) polymerization of styrene in alcohol/water mixture mediated with the poly(N‐isopropylacrylamide) trithiocarbonate macro‐RAFT agent (PNIPAM‐TTC) is studied and compared with the general RAFT dispersion polymerization in the presence of a small molecular RAFT agent. Both the homogeneous/quasi‐homogeneous polymerization before particle nucleation and the heterogeneous polymerization after particle nucleation are involved in the PNIPAM‐TTC‐mediated RAFT polymerization, and the two‐stage increase in the molecular weight (M_n) and nanoparticle size of the synthesized block copolymer is found. In the initial homogeneous/quasi‐homogeneous polymerization, the M_n and nanoparticle size slowly increase with monomer conversion, whereas the M_n and particle size quickly increase in the subsequent heterogeneous RAFT polymerization, which is much different from those in the general RAFT dispersion polymerization. Besides, the PNIPAM‐TTC‐mediated RAFT polymerization runs much faster than the general RAFT dispersion polymerization. This study is anticipated to be helpful to understand the polymer chain extension through RAFT polymerization under dispersion conditions. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012