Interfacial Aspects of Electrodeposited Carbon Fiber-Reinforced Epoxy Composites Using Monomeric and Polymeric Coupling Agents

Using a monomeric and two polymeric coupling agents, interfacial aspects of electrodeposited (ED) carbon fiber/epoxy composites were investigated by means of fragmentation techniques and acoustic emission (AE). ED results for dipped and untreated fibers under dry and wet conditions were compared. Multifiber-embedded composites (MFC) were prepared for direct comparison. Various treating conditions such as treating time, concentration of coupling agent, and treating temperature were optimized, respectively. The adsorption mechanisms of the coupling agents onto the carbon fiber were analyzed in terms of the electrolyte molecular interactions during ED process, due to chain mobility in the aqueous solution. The microfailure mechanisms occurring from fiber breaks, and matrix and interlayer cracks were examined by AE parameters. The interfacial shear strength (IFSS) of ED-treated carbon fibers was much higher than that of the other two cases under dry and wet conditions. Well-separated AE groups were found for the untreated, the dipped, and the ED-treated cases, and significantly more AE events occurred from the ED interlayer failure between fiber and matrix than from the untreated and even than from the dipping cases. AE events from different-type interlayers may be correlated with IFSS based on the differing mechanical and chemical roles of the interlayers. Copyright 2000 Academic Press.     

Improvement of interfacial adhesion and nondestructive damage evaluation for plasma-treated PBO and Kevlar fibers/epoxy composites using micromechanical techniques and surface wettability

Comparison of interfacial properties and microfailure mechanisms of oxygen-plasma treated poly(p-phenylene-2,6-benzobisoxazole (PBO, Zylon) and poly(p-phenylene terephthalamide) (PPTA, Kevlar) fibers/epoxy composites were investigated using a micromechanical technique and nondestructive acoustic emission (AE). The interfacial shear strength (IFSS) and work of adhesion, Wa, of PBO or Kevlar fiber/epoxy composites increased with oxygen-plasma treatment, due to induced hydrogen and covalent bondings at their interface. Plasma-treated Kevlar fiber showed the maximum critical surface tension and polar term, whereas the untreated PBO fiber showed the minimum values. The work of adhesion and the polar term were proportional to the IFSS directly for both PBO and Kevlar fibers. The microfibril fracture pattern of two plasma-treated fibers appeared obviously. Unlike in slow cooling, in rapid cooling, case kink band and kicking in PBO fiber appeared, whereas buckling in the Kevlar fiber was observed mainly due to compressive and residual stresses. Based on the propagation of microfibril failure toward the core region, the number of AE events for plasma-treated PBO and Kevlar fibers increased significantly compared to the untreated case. The results of nondestructive AE were consistent with microfailure modes.     

Interfacial adhesion and microfailure modes of electrodeposited carbon fiber/epoxy-PEI composites by microdroplet and surface wettability tests

Interfacial properties and microfailure modes of electrodeposition (ED)-treated carbon fiber-reinforced polyetherimide (PEI) toughened epoxy composite were investigated using microdroplet test and the measurement of surface wettability. ED was performed to improve the interfacial shear strength (IFSS). As PEI content increased, IFSS increased due to enhanced toughness and plastic deformation of PEI. In the untreated case, IFSS increased with adding PEI content, and the IFSS of the pure PEI matrix showed the highest. On the other hand, for the ED-treated case IFSS increased with PEI content with rather low improvement rate. In the untreated case, neat epoxy resin appeared brittle microfailure mode, whereas the pure PEI matrix exhibited a more likely ductile microfailure mode. In the ED-treated case, neat epoxy exhibited a more ductile fracture than that of the untreated case. Critical surface tension and polar surface free energy of ED-treated carbon fiber was higher than those of the untreated fiber. The work of adhesion between fiber and matrix was not directly proportional to IFSS for both the untreated and ED-treated cases. The matrix toughness might contribute to IFSS more likely than the surface wettability. Interfacial properties of the epoxy-PEI composite can be affected efficiently by both the control of matrix toughness and ED treatment.     

Interfacial Aspects of Electrodeposited Conductive Fibers/Epoxy Composites using Electro-Micromechanical Technique and Nondestructive Evaluation

Interfacial adhesion and nondestructive behavior of the electrodeposited (ED) carbon fiber reinforced composites were evaluated using the electro-micromechanical technique and acoustic emission (AE). Interfacial shear strength (IFSS) of the ED carbon fiber/epoxy composites was higher than that of the untreated case. This might be expected because of the possible chemical and hydrogen bonding based on an electrically adsorbed polymeric interlayer. Logarithmic electrical resistivity of the untreated single-carbon fiber composite increased suddenly to infinity when the fiber fracture occurred, whereas that of the ED composite increased relatively broadly up to infinity. This may be due to the retarded fracture time as a result of the enhanced IFSS. In single- and 10-carbon fiber composites, the number of AE signals coming from the interlayer failure of the ED carbon fiber composite was much larger than that of the untreated composite. As the number of each first fiber fracture increased in the 10-carbon fiber composite, the electrical resistivity increased stepwise, and the slope of logarithmic electrical resistance increased. In the three-graphite filament composite with a narrow 1 time inter-filament distance, the total numbers of the filament fracture and the IFSS were smaller than those of the wider 5 times case. This might be because the interacting fracture energy caused by a filament break could affect the adjacent filaments. Copyright 2001 Academic Press.     

Effect of fiber length and composition on mechanical properties of carbon fiber‐reinforced polybenzoxazine

The mechanical strength and modulus of chopped carbon fiber (CF)‐reinforced polybenzoxazine composites were investigated by changing the length of CFs. Tensile, compressive, and flexural properties were investigated. The void content was found to be higher for the short fiber composites. With increase in fiber length, tensile strength increased and optimized at around 17 mm fiber length whereas compressive strength exhibited a continuous diminution. The flexural strength too increased with fiber length and optimized at around 17 mm fiber length. The increase in strength of composites with fiber length is attributed to the enhancement in effective contact area of fibers with the matrix. The experimental results showed that there was about 350% increase in flexural strength and 470% increase in tensile strength of the composites with respect to the neat polybenzoxazine, while, compressive properties were adversely affected. The composites exhibited an optimum increase of about 800% in flexural modulus and 200% in tensile modulus. Enhancing the fiber length, leads to fiber entanglement in the composites, resulted in increased plastic deformation at higher strain. Multiple branch matrix shear, debonded fibers and voids were the failures visualized in the microscopic analyses. Defibrillation has been exhibited by all composites irrespective of fiber length. Fiber debonding and breaking were associated with short fibers whereas clustering and defibrillation were the major failure modes in long fiber composites. Increasing fiber loading improved the tensile and flexural properties until 50–60 wt% of fiber whereas the compressive property consistently decreased on fiber loading. Copyright © 2008 John Wiley & Sons, Ltd.     

Study of the carbon fiber–Poly(Ether–Ether–Ketone) (PEEK) interfaces, 4: influence of fiber–matrix adhesion on the mechanical properties of unidirectional composites

The aim of the last part of this general study is to analyze the influence of the interfacial properties and, more precisely, the adhesion energy, between carbon fibers and PEEK on the final performance of unidirectional composites. A set of mechanical properties, i.e. interlaminar shear strength, longitudinal tensile and compressive and transverse tensile properties, of different unidirectional laminates with the same content (60% by volume) of carbon fibers is determined. It is first shown that the interlaminar shear strength is constant, whatever the type of materials. Therefore, this test is not appropriate to characterize the strength of the fiber–matrix interface in PEEK-based composites. On the contrary, in agreement with previous work on other systems, it appears that the ultimate properties (longitudinal tensile and compressive as well as transverse tensile strengths and strains) of the laminates increase with the interfacial adhesion energy, whereas the stiffness of these composites remains unaffected in all cases.     

Mechanical behavior of high density polyethylene and its carbon nanocomposites under quasi-static and dynamic compressive and tensile loadings

The main objective was to characterize and compare the tensile and compressive mechanical behavior of polymer nanocomposites under both quasi-static and dynamic compressive and tensile loadings. The materials studied included HDPE (high density polyethylene), HDPE/CNF (carbon nanofiber) and HDPE/CNF-GNP (graphite nanoplatelet). Microstructure analyses were also conducted to gain insight into the possible deformation and fracture mechanisms for the observed macroscopic mechanical behavior. The tensile strengths were observed to be lower than the corresponding compression strengths under dynamic loadings, but higher under static loadings. Regarding the strengthening effects due to nanofillers, it was observed that addition of GNP appeared to have somewhat reduced the compressive strength, but improved the tensile strength. Possible mechanisms for the observed tension-compression asymmetry exhibited by both the macroscopic behavior and the reinforcement effects are discussed.     

Relationship between compressive yield and tensile behavior in glassy thermoplastics

The effect of temperature and strain rate on the compressive yield behavior of polystyrene is compared with the effect of the same variables on crazing in tension. The results support the conclusion of other, more extensive work, which shows that crazing involves the same types of molecular processes as those which occur during deformation under compression and shear. An improved method of measuring compressive stress–strain curves is then described, and the compressive yield stress is also compared with an extrapolated tensile yield stress. The difference between the two is in line with concepts which assume a dependence of yield stress on the state of hydrostatic tension (or compression). It can be adequately described by the Mohr-Coulomb yield criterion. Application of this criterion also enables a theoretical stress strain curve in tension to be derived from other results in compression. Comparison of the tensile stress–strain curve so obtained with those which can be directly measured with other plastics, supports the hypothesis that crazing is favored by a marked decline in engineering stress during tensile elongation (plastic instability).     

The influence of surface treatment on the tensile and tribological properties of wood fiber‐reinforced polyimide composite

In this paper, the effect of coupling agent surface treatment of wood fiber on tensile and tribological property of wood fiber‐reinforced thermoplastic polyimide (PI) composites was experimentally investigated. Experimental results revealed that coupling agent surface treatment could effectively improve the interfacial adhesion between wood fiber and PI matrix. Compared with the untreated wood fiber/PI composite, the coupling agent‐treated composite had better interfacial adhesion. The fracture surfaces and worn surface of samples were investigated by scanning electronic microscopy to analyze the effects of surface treatment methods.     

Influence of coupling agent chain lengths on interfacial performances of carbon fiber and polyarylacetylene resin composites

The influence of chain lengths on interfacial performances of carbon fiber/polyarylacetylene composites was studied. For this purpose, four coupling agents, methyltrimethoxysilane, propyltrimethoxysilane, octyltrimethoxysilane and dodecyltrimethoxysilane, were grafted onto fiber surface to obtain different chain lengths. The resulting carbon fiber surface was characterized by XPS and dynamic contact angle test. Interfacial adhesion in the resulting fiber reinforced polyarylacetylene resin composites was also evaluated by fracture morphology analysis and interfacial shear strength test. It was found that the interfacial adhesion in composites greatly increased with chain lengths on fiber surface. The improvement of interfacial adhesion was attributed to the interaction between the chain of coupling agents on fiber surface and that of polyarylacetylene resin at the interface. Copyright © 2009 John Wiley & Sons, Ltd.     

The effect of strain rate on craze yielding,shear yielding,and brittle fracture of polymers at 77°K

The tensile strength of poly(methyl methacrylate) (PMMA), polycarbonate (PC), polychlorotrifluoroethylene, and polysulfone was measured in liquid nitrogen over the strain rate range of 2 × 10^?4 to 660 min^?1. These polymers deformed by crazing which was induced by the liquid nitrogen. The stress versus log strain rate curve was sigmoidal in that its slope increased and then decreased with strain rate. Above a critical strain rate of about 200 min^?1, which varied somewhat with the polymer, crazing was not observed with the optical microscope; the behavior became brittle, and the tensile strength became constant. The nonlinear behavior of stress versus log strain rate at low strain rates was associated with a decrease in activation volume with increasing strain rate whereas the nonlinear behavior at high strain rates was associated with an increase in density and decrease in length of the crazes with strain rate. The strain rate effect was the basis for calculating the diffusion coefficient of nitrogen into the polymers at 77°K. The shear deformation mode of PC was measured under compression and under tension. The compressive strength versus log strain rate was linear throughout the entire range giving a compression shear activation volume of 360 ų. The shear tensile strength of PC varied only slightly with strain rate when compared to the compressive strength. The brittle fracture stress of PMMA, in the absence of crazing, in compression and in tension, did not vary with strain rate.     

Tensile behavior of quasi-unidirectional glass fiber/polypropylene composites at room and elevated temperatures

In the present study, the tensile behavior of quasi-unidirectional glass fiber/polypropylene composites at room and elevated temperatures were investigated by both micro- and macromechanical test methods. In the micromechanical studies, a single fiber fragmentation test was employed for measuring the interfacial shear strength at fiber-polypropylene interface in the temperature range from 23 °C to 90 °C. The results show that interfacial shear strength decreases with increasing testing temperature. In the macromechanical studies, experimental results show that the elastic modulus of polypropylene and transverse elastic modulus of composites are sensitive to the testing temperature. The weakened fiber-polypropylene interface due to elevated temperatures led to the vanishing of “knee” in transverse tensile stress-strain curves. A function was proposed to evaluate the dependence of the elastic modulus of quasi-unidirectional glass fiber/polypropylene composites on the testing temperatures and tested against experimental data. Tensile failure mechanisms of composites were demonstrated to evolve with the testing temperature.     

Effect of working temperature on the interfacial behavior of overmolded hybrid fiber reinforced polypropylene composites

In the present study, the interfacial behavior of overmolded hybrid fiber reinforced polypropylene composites (hybrid composites) in the working temperature range from 23 °C to 90 °C was studied by experimental and constitutive methods. Monotonic and cycle loading-unloading single-lap-shear tests were employed to determine the interfacial properties of hybrid composites. The experimental results show that both interfacial shear strength and shear stiffness decrease with increasing working temperature. A regression function was adopted to evaluate the decaying degree of interfacial properties with increasing working temperature. The shear stress-displacement relationship under monotonic loading exhibits nonlinear behavior after an initial elastic region. The envelope lines of shear stress-displacement of hybrid composites under cyclic loading indicate that the nonlinearity in the curve is caused by the plastic deformation of polypropylene in the interphase region. A constitutive model was built to describe the nonlinear shear stress-displacement relation of hybrid composites at different working temperatures. A full suite of temperature-dependent plastic parameters in the model was obtained from cyclic loading-unloading tensile tests. The predicted shear stress–displacement curves agreed well with experimental results from different working temperatures. In addition, the failure mode of hybrid composites varied with working temperature.     

Wettability of carbon fibers modified by acrylic acid and interface properties of carbon fiber/epoxy

The oxidation-reduction and pre-irradiation induced methods were employed to study the effect of acrylic acid modification on the wetting and adsorption ability of carbon fiber (CF) in epoxy solution and the interfacial properties of CF/epoxy. Systematic experimental work was conducted to determine the surface topography, surface energy, surface chemical composition, absorbability and tensile strength of carbon fibers and interfacial adhesion of CF/epoxy before and after modification. The roughness, surface energy, amount of containing-oxygen functional groups and wetting ability were all found to increase significantly after modifications. The tensile strength of carbon fibers was improved marginally by γ-ray pre-irradiation while was decreased little by oxidation-reduction modification. Consequently, the surface modifications of carbon fibers via both oxidation-reduction and pre-irradiation led to an improvement (more than 15%) of the interlaminar shear strength of CF/epoxy composites. The mechanisms of interfacial improvement of modified CF/epoxy composites are proposed.     

Studies on PAN-based carbon fibers irradiated by Ar+ ion beams

In this work, the effects of Ar+ ion beam irradiation on carbon fibers were studied using tensile and surface analytical techniques. The single-fiber pull-out test was executed in order to characterize the fiber/epoxy matrix interfacial adhesion. The Ar+ ion beam was irradiated using an ion-assisted reaction (IAR) method in reactive gas conditions under an oxygen environment with 1 x 10(16) ions/cm(2) Ar+ ion dose (ID), 6 sccm blown gas flow rate, and different ion beam energy intensities. From the experimental results, both the interfacial shear strength (IFSS) and fracture toughness (Gi) were found to increase with increasing Ar+ ion irradiation intensity. This was probably due to the fact that Ar+ ion beam irradiation on carbon fibers was effective in altering their surface physical chemistry and structural morphology, resulting in improved interfacial adhesion in the fiber/epoxy matrix. The reliability of single-fiber pull-out test data could be improved by statistical analysis using the Weibull distribution, which served to predict the variation of the mechanical interfacial properties in a composite system.     

Interfacial Properties of Two-Carbon Fiber Reinforced Polycarbonate Composites Using Two-Synthesized Graft Copolymers as Coupling Agents

Two model coupling agents, water-dispersible (WDGP) and tetrahydrofuran (THF)-soluble graft copolymers (TSGP), were synthesized for carbon fiber/polycarbonate (PC) composites. WDGP contains a long polyacrylamide (PAAm) chain grafted on a PC backbone, whereas TSGP contains a short grafted PAAm chain. Measurements of the interfacial shear strength (IFSS) and other interfacial properties were evaluated using a fragmentation test for two-fiber composites (TFC) to provide the same loading state. Optimal conditions for the treatment was established as a function of treatment time, temperature, initial concentration, and melting procedure. The amount adsorbed on the carbon fiber was higher for TSGP then for WDGP; the maximum improvements in IFSS for WDGP and TSGP were 54% and 74%, respectively. Mechanisms of energy adsorption for WDGP and intermolecular interaction for TSGP can be considered to contribute differently to IFSS improvement. The improvement in IFSS for both coupling agents may be due to chemical and hydrogen bonding in the interface between functional groups in the carbon fiber and PAAm in the coupling agents and to interdiffusion in the interface between PC in coupling agents and matrix PC. Copyright 2000 Academic Press.     

Study of the carbon fiber–Poly(Ether–Ether–Ketone) (PEEK) interfaces, 3: influence and properties of interphases

The aim of this third part is to analyze the structure and properties of the interfacial region between carbon fibers and PEEK as a function of different thermal conditioning treatments. First, it is shown by means of optical microscopy that the interfacial zone is not different from the bulk matrix when standard cooling conditions are used. On the contrary, a transcrystalline interphase is formed near the carbon fiber surface in systems that have been subjected to isothermal treatments. By comparison with previous results concerning the mechanical properties of the fiber–matrix interface, it appears that the interfacial shear strength decreases in the presence of a transcrystalline interphase or when the crystallization rate of PEEK increases. Moreover, it seems that the “constraint state” of the amorphous phase of PEEK near the fiber surface could also play a role in the interfacial shear strength. Secondly, a method is proposed in order to estimate the elastic modulus of crystalline interphases. It seems that this modulus is strongly dependent on the crystallization rate of the polymer. Finally, the determination of the stress-free temperature, defined as the temperature at which a longitudinal compressive stress just appears on the carbon fiber during the processing of the composites, is performed by recording the acoustic events corresponding to the fragmentation process in single-fiber composites. The results confirm that the crystallization rate and the “constraint state” of the amorphous phase of the matrix play an important role in the mechanical behavior of carbon fiber–PEEK interfaces.     

Modification effects of short carbon fibers on mechanical properties and fretting wear behavior of UHMWPE composites

The present work comparatively studied the modification effects of short carbon fiber (CF) on the mechanical properties and fretting wear behavior of ultra‐high molecular weight polyethylene (UHMWPE)/CF composites. The interactions between CFs and UHMWPE interface were also investigated in detail. The results showed that, with the increase in fiber content, the compressive modulus and hardness of the composites increased, while its impact strength decreased. It was found that filling of CF can reduce the friction and wear of UHMWPE. In addition, the UHMWPE‐based composites reinforced with nitric acid‐treated CF exhibited better mechanical properties, lower friction coefficient, and higher wear resistance than those of untreated UHMWPE/CF composites. This was attributed to the improvement of interfacial adhesion and compatibility between CF and UHMWPE matrix caused by surface chemical modification of CF. Copyright © 2015 John Wiley & Sons, Ltd.     

Effect of stress on the fire reaction properties of polymer composite laminates

A small-scale loading frame was used to apply tensile and compressive stresses to glass vinyl ester and glass polyester laminates in a cone calorimeter under a heat flux of 75 kW m⁻². It was found, for the first time, that stress has a small but significant effect on the fire reaction properties. Increasing tensile stress increased heat release rate and smoke production while shortening the time-to-ignition. Compressive stress had the reverse effect. This was attributed to the fact that tensile stress promotes the formation of matrix microcracks, facilitating the evolution of flammable volatiles. This hypothesis is further supported by the observation that stress has the greatest effect on the early heat and smoke release peaks, with a lower effect on the final ‘run-out’ values.Stress rupture (time-to-failure) curves were produced for tension and compression. In tension, the behaviour was fibre dominated, with times-to-failure being roughly 10 times those in compression. Compressive failure involved resin dominated local fibre kinking, initiated near to the rear face of the specimen. The failure time was determined by a significant proportion of the specimen reaching its glass transition temperature.     

连续纤维增强含二氮杂萘酮联苯结构聚芳醚砜酮树脂基复合材料的界面

利用射频感性耦合冷等离子体(ICP)处理技术改性连续纤维表面,分别采用X射线光电子能谱(XPS)、原子力显微镜(AFM)及动态接触角分析(DCA)系统研究了等离子体处理时间、放电气压、放电功率等工艺参数对连续碳纤维、芳纶纤维和对亚苯基苯并二噁唑(PBO)纤维的表面化学成分、表面形貌、表面粗糙度及表面自由能的影响.研究结...