Slow Down Dewetting in Polymer Films by Isocyanate-treated Graphite Oxide

Isocyanate-treated graphite oxides(i GOs) were well-dispersed into the polystyrene(PS) thin films and formed a novel network structure. With control in fabrication, an i GOs-web layer was horizontally embedded near the surface of the films and thus formed a composite slightly doped by i GOs. This work demonstrated that the i GOs network can remarkably depress the dewetting process in the polymer matrix of the composite, while dewetting often leads to rupture of polymer films and is considered as a major practical limit in using polymeric materials above their glass transition temperatures(Tg). Via annealing the 50–120 nm thick composite and associated neat PS films at temperatures ranging from 35 °C to 70 °C above Tg, surface morphology evolution of the films was monitored by atomic force microscopy(AFM). The i GOs-doped PS exhibited excellent thermal stability, i.e., the number of dewetting holes was greatly reduced and the long-term hole growth was fairly restricted. In contrast, the neat PS film showed serious surface fluctuation and a final rupture induced by ordinary dewetting. The method developed in this work may pave a road to reinforce thin polymer films and enhance their thermal stability, in order to meet requirements by technological advances.     

Solvent vapor annealing of block copolymer thin films: removal of processing history

The ordering processes of PS-b-P2VP block copolymer thin films with different processing histories were studied during solvent vapor annealing by in situ grazing incidence small-angle X-ray scattering (GISAXS). We compared cylinder-forming PS-b-P2VP thin films with 34 kg/mol molecular weight that were prepared in three different ways: spin coating, spin coating and subsequent solvent vapor annealing where the solvent vapor was removed instantaneously, and spin coating and subsequent solvent vapor annealing where the solvent vapor was removed slowly. Block copolymer thin films retained the morphology resulting from the different “processing histories” at smaller swelling ratios. This processing history was erased when the samples reached a higher swelling ratio (~1.4). After the solvent was slowly removed from the swollen film, the surface morphology was characterized by ex situ AFM. All samples showed the same morphology after solvent annealing regardless of the initial morphology, indicating the morphology of solvent annealed samples is determined by the polymer concentration in the swollen film and the solvent vapor removal rate, but not the processing history.     

Morphology Evolution of Block Copolymer Blend Thin Films Induced by Solvent Vapor Annealing

ABSTRACT

Self-assembly of binary block copolymer blends in thin film induced by solvent vapor annealing has been systematically studied. The diblock copolymers polystyrene-b-poly(2-vinylpyridine) with different molecular weights and volume fractions were blended with different molar ratios to cast thin films on silica substrate by spin coating. The films were annealed separately in the vapor of ethanol or toluene over time to induce morphology transformations from spheres, gyroids, and bicontinuous nanostructures, depending on the blending ratio, solvent selectivity, and annealing time, as investigated by atomic force microscopy and X-ray photoelectron spectroscopy. The formation and transformation mechanism of the self-assembly structure are discussed in the context of solvent-copolymer interactions. This study provides new insights into the simple manipulation of self-assembled nanostructures of block copolymer thin films.     

Surface structure of semicrystalline polyimide films

The surface structure of thin films based on poly[4,4′-bis(4″-N-phenoxy)diphenyl]amic acid of 1,3-bis(3′,4-dicarboxyphenoxy)benzene and the product of its thermal imidization—a semicrystalline polyimide—poly[4,4′-bis(4″-N-phenoxy)diphenyl]imide of 1,3-bis(3′,4-dicarboxyphenoxy)benzene—at various stges of thermal imidization and after melting and subsequent annealing has been studied by methods of transmission, scanning electron, and atomic force microscopies. The topological structure of the film surface has been described in terms of the discrete cluster model. Under heating to 200 and 280°C, a continuous network of the infinite cluster appears; subsequent annealing leads to disintegration of the network to discrete fragments that practically correspond to clusters in the starting poly(amic acid) film. The polyimide film heated to 280°C crystallizes in the form of needle crystals stable to the argon plasma. The surface morphology of polyimide films recrystallized from melt is of the spherulite character.     

Controlled one-dimensional nanostructures in poly(3-hexylthiophene) thin film for high-performance organic field-effect transistors

With the aim of improving the field-effect mobilities in poly(3-hexylthiophene) (P3HT) thin film transistors, we controlled the nanostructures of P3HT thin film by changing the solvent vapor pressure in a spin-coating chamber during solidification. The transistors with P3HT thin films spin-coated under a high solvent vapor pressure (56.5 KPa), showing the one-dimensional nanowire morphologies, resulted in the relatively high field-effect mobilities (0.02 cm2/(V.s)) that are typically more than 1 order of magnitude higher than those prepared under ambient conditions, showing the featureless morphologies. This can be attributed to the higher solvent vapor pressure during film formation, providing the solvent is allowed to evaporate slowly and the degree of ordering within the P3HT crystalline domains is dramatically improved.     

Orthogonal solubility in fully conjugated donor-acceptor block copolymers: Compatibilizers for polymer/fullerene bulk-heterojunction solar cells

Donor-acceptor (D-A) type fully conjugated block copolymer systems have been rarely reported due to the challenges in synthetic approaches to prepare well-defined low-polydispersity products. In this work, fully conjugated block copolymers are synthesized in a one-pot reaction through Stille coupling polycondensation, by utilizing the end-functional polymer copolymerization method. End-functional P3HT are copolymerized with AA (2,7-dibromo-9-(heptadecan-9-yl)-9H-carbazole) and BB (4,7-bis(5-(trimethylstannyl)thiophen-2-yl)benzo[c][1,2,5]thiadiazole, TBT) type monomers, respectively. The orthogonal solubility between the very soluble P3HT donor and the insoluble PCDTBT acceptor block improves the purity of block copolymers as well as distinct nano-scale phase-separation compared with other reports on miscibility of donor and acceptor polymer block. Further purification via preparative GPC is carried out to remove the excess of unreacted P3HT and free PCDTBT as well as to achieve low polydispersity of block copolymers. The chemical structure of the P3HT-b-PCDTBT block copolymers are verified via ¹H-NMR, and further confirmed by FTIR spectra. The block copolymer shows broad absorption and moderate optical band gap of 1.8 eV. Furthermore, the fully conjugated block copolymer films exhibit significant fine structures, much smoother film morphology compared to P3HT/PCDTBT polymer blends. By adding a small amount of block copolymer P3HT-b-PCDTBT as a compatibilizer into the bulk-heterojunction of P3HT:PC₆₁BM blends, polymer solar cells with an 8% increase of short circuit current (J _sc and 10% increase of power conversion efficiency (PCE) are achieved owing to the improvement of the active-layer film morphology. To the best of our knowledge, this is the first report on donor-acceptor type fully conjugated block copolymer as an effective ternary additive in polymer: fullerene bulk heterojunction solar cells.     

Crystal structure of friction-transferred poly(2,5-dioctyloxy-1,4-phenylenevinylene)

Poly(2,5-dioctyloxy-1,4-phenylenevinylene) (DOPPV) was found to form a highly oriented film by a friction-transfer technique. Structural investigation of friction-transferred DOPPV was studied by means of polarized ultraviolet-visible (UV-vis) absorption spectroscopy, polarized photoluminescence (PL) spectroscopy, and synchrotron-sourced grazing incident X-ray diffraction (GIXD) analysis. The polarized UV-vis absorption and PL spectra indicate clear axial alignment. DOPPV backbones in friction-transferred film are highly aligned along the drawing direction of the friction-transfer. Further information of the molecular arrangement in friction-transferred DOPPV film was investigated by both the out-of-plane and the in-plane GIXD analyses with synchrotron source. The DOPPV molecules in friction-transferred films were perfectly arranged three-dimensionally: the backbones aligned along the drawing direction of friction-transfer, the alkyl side chains lay in the film plane, and the planar backbones were arranged parallel to the film surface. Additionally, two neighboring DOPPV molecules along the direction of inter-backbones separation by alkyl side chains were found to be shifted with respect to one another by the mean distance of half of a monomeric repeat.     

Conductive poly(3-hexylthiophene) nanofibers and single crystals covered by coily dielectric oligomers and distinctions between their structures developed by self-seeding and isothermal approaches

Fuzzy nanofibers and single crystals developed using poly(3-hexylthiophene) (P3HT)-block-coily oligomers were compared. Based on grazing wide angle X-ray scattering and selected area electron diffraction patterns, grown crystalline structures were mainly edge-on. P3HT fuzzy nanofibers and single crystals were covered by the dielectric coily blocks of polystyrene, poly(methyl methacrylate), and poly(ethylene glycol), leading to brush-like regions on surface of crystals in longitude of P3HT backbones. The atomic force microscopy demonstrated that the single crystals grown by self-seeding method were significantly longer (26–181 µm) and thicker (59 nm–1.4 µm) than the corresponding nanofibers (0.8–21 µm in length and 1.5–23 nm in thickness). P3HT backbones were also more intimately stacked in single crystals in both hexyl side chains and π–π stacking directions, particularly in toluene (13.42–14.63 and 3.30–3.47 ?) than in nanofibers (15.03–16.17 and 3.51–3.67 ?). End coily blocks resulted in slightly higher layer spacings in both nanofibers and single crystals. Shorter P3HT chains were laminated on each other in single crystals; however, they were mostly extended in the nanofibers. Poorer solvents, lower crystallization temperatures, and shorter P3HT chains increased the backbone lamination in single crystals.     

Phase Separation,Wetting and Dewetting in PS/PVME Blend Thin Films: Dependence on Film Thickness and Composition Ratio

The effects of film thickness and composition ratio on the morphology evolution of polystyrene (PS)/poly(vinyl methyl ether) (PVME) blend thin films were investigated. Diverse morphology evolutions including droplet-matrix structure, hole emergence, bicontinuous structure formation, percolation-to-droplet transition could be observed under annealing in two-phase region, depending on film thickness and composition ratio. The mechanism for these morphology variations was related to the complex effects of phase separation, dewetting and preferential wetting. The comparison between the thickness of bottom PVME layer and the twice of gyration radius 2R_g(PVME) played a dominant role in morphology control. Only when the PS/PVME film had specific film thickness and compositional symmetry, phase separation and dewetting could happen in sequence.     

Semicrystalline morphology in thin films of poly(3-hexylthiophene)

The thermodynamic phase behavior and the morphology in thin films of poly(3-hexylthiophene) (P3HT) has been studied using calorimetry, X-ray scattering, and scanning force microscopy (AFM). Around 225 °C a phase transition from the crystalline state to a layered, liquid crystalline structure occurs in regioregular P3HT, while the regiorandom counterpart material is disordered at all temperatures and displays a glass transition temperature T_g–3 °C. Regioregular P3HT is semicrystalline and forms needle or plate like crystallites which in solution cast thin films are oriented with respect to the substrate. Films produced by spin coating display a non-equilibrium structure with reduced order and orientation. Annealing of these films in the liquid crystalline state leads to the formation of a morphology similar to the one observed in solution cast films.

Electronic Properties-Morphology Correlation of a Rod-Rod Semiconducting Liquid Crystalline Block Copolymer Containing Poly(3-hexylthiophene)

The influence of the solvent and annealing temperature on the field-effect mobilities and morphologies of poly(3-hexylthiophene)-b-poly(γ-benzyl-l-glutamate) (P3HT-b-PBLG) rod-rod diblock copolymer has been investigated. Thin film X-ray diffraction studies show peaks originating from both P3HT and PBLG indicating that the crystalline nature of both the blocks is conserved after the formation of the block copolymer. It has been observed that the field-effect mobilities of the diblock copolymer are independent of the annealing temperatures for thin films deposited from both 1,2,4-trichlorobenzene and chloroform solvents. The correlation between the field-effect mobility and morphology indicates that the P3HT block self-assembles at the surface SiO(2) dielectric.     

Double/single phase segregation and vertical stratification induced by crystallization in all‐crystalline tri/diblock copolymers and homopolymer blends of poly(3‐hexylthiophene) and poly(ethylene glycol)

Distinct stratified and non‐stratified morphologies were developed in poly(3‐hexylthiophene) (P3HT) and poly(ethylene glycol) (PEG)‐based homopolymer blends and diblock and triblock copolymer systems. By applying X‐ray photoelectron spectroscopy, only a double‐percolation mechanism including assembling of P3HT chains into the nanofibers in solution aging process with a marginal solvent like p‐xylene as well as crystallization of PEG phase in the cast thin films resulted in vertical stratification and networked fibrils. In cast thin films whose PEG phase, due to low molecular weight or being constrained between two rigid P3HT blocks in triblock copolymers was not crystallized, a non‐stratified discrete fibrillar morphology was acquired. Crystallization of PEGs in the thin films mainly participated in networking and expelling pre‐organized P3HT fibrils to the film surface. By performing the solution aging step in a good solvent such as o‐dichlorobenzene, the P3HTs remained in a coily‐like conformation, and casting the corresponding thin films reflected the non‐stratified discrete granular and featureless morphologies. Assembling the P3HT chains in the presence of PEG phase in cast films at most led to the low‐crystalline granules instead of highly crystalline nanofibrils. No significant crystallization in either homopolymer blends or block copolymer systems conduced to a featureless morphology with homogeneous distribution of existed materials. The surface morphology and ordering in various morphologies were studied employing atomic force microscopy, grazing incidence X‐ray diffraction, and ultraviolet–visible analyses. Copyright © 2016 John Wiley & Sons, Ltd.     

聚苯乙烯/聚二甲基硅氧烷嵌段共聚物的表面形态研究

采用原子力显微镜(AFM)和透射电镜(TEM)研究了聚苯乙烯/聚二甲基硅氧烷嵌段共聚物(PS-b-PDMS)薄膜的相形态.结果表明,当采用甲苯作为溶剂,旋转涂膜的薄膜样品呈现网络状的形态分布在表面,而样品所对应的透射电镜照片中,PDMS相作为球状分布在PS的连续相中.退火温度对共聚物表面形态有一定的影响,当退火温度高于PDMS的玻璃化温度,表面中PDMS相增多.PS-b-PDMS嵌段共聚物的表面形态随着所用溶剂的变化而有所不同,当采用甲苯作为溶剂时,样品的PS相形成凹坑分布在PDMS的相区之中,而采用环己烷作为溶剂时,PS相作为突起分布在PDMS相区之中.另外,基底对共聚物薄膜表面形态的有较大的影响,当采用硅晶片作为基底时,样品中的PDMS相和PS相呈现近似平行于表面的层状结构.     

基片温度对LiCoO2薄膜结构与电化学性能的影响

采用射频(RF)磁控溅射技术制备了用于全固态薄膜锂电池的非晶态和多晶LiCoO2阴极薄膜,利用XRD和SEM研究了沉积温度对LiCoO2薄膜结构和形貌的影响,并研究了高温退火后薄膜的电化学性能.研究结果表明,随著基片温度的不同,薄膜成分、表面形貌以及电化学行为有明显差异.室温沉积的薄膜很难消除薄膜中Li2CO3的影响,经过高温退火处理后也无法形成有效的多晶LiCoO2薄膜,而150℃沉积的薄膜经过高温退火后形成了有利于锂离子嵌入的多晶LiCoO2结构,薄膜显示出了较好的电化学性能.     

给受体共混质量比对P3HT:PCBM薄膜结构和器件性能的影响

以聚3-己基噻吩(P3HT)为给体、[6,6]-苯基-C61-丁酸甲酯(PCBM)为受体的光伏体系作为研究对象,采用溶剂退火的后处理方法制备薄膜样品,利用紫外-可见(UV-Vis)吸收光谱、原子力显微镜(AFM)、X射线衍射(XRD)等测试手段分别对共混膜样品的形貌和结构进行表征,同时利用熵值统计方法对AFM形貌图像进行分析处理.并在此基础上制备太阳能电池器件,其结构为氧化铟锡导电玻璃/聚3,4-乙撑二氧噻吩:聚苯乙烯磺酸盐/聚3-己基噻吩:[6,6]-苯基-C61-丁酸甲酯/金属铝(ITO/PEDOT:PSS/P3HT:PCBM/Al),研究了给受体共混比例(质量比)对活性层薄膜以及电池性能的影响.结果表明,受体PCBM含量的增加会影响P3HT给体相的有序结晶,当给受体比例为1:1时,活性层薄膜具有较宽的紫外-可见吸收特征,且具有较好的相分离和结晶度,基于该样品制备的电池器件其光电转换效率达到三种比例的最大值(2.77%).表明退火条件下,改变给受体比例可以影响活性层的微纳米结构而最终影响电池的光电转换效率.     

Structural transitions of nanocrystalline domains in regioregular poly(3‐hexyl thiophene) thin films

The effects of solution processing and thermal annealing on thin film morphology and crystalline structures of regioregular poly(3‐hexyl thiophene) (RR P3HT) are studied in terms of molecular weight (M_w). Using grazing‐incidence X‐ray diffraction, π‐conjugated planes in drop‐cast films from chloroform solutions are found to be preferentially oriented parallel to the substrates regardless of M_w. However, the mesoscale nanocrystalline morphology of the drop‐cast films is significantly affected by M_w, exhibiting a distinctive morphological transition from short nanorods to long nanofibrils above a critical number‐averaged M_w (～ 3.6 kDa). This is probably due to the change in a conformation change from an extended‐chain to a folded‐chain, as M_w of RR P3HT increases. In contrast, spin‐casting of high M_w RR P3HT produces less ordered films with a lower crystallinity and mixed parallel/perpendicular orientations of π‐conjugated planes. The crystallinity and parallel π‐conjugated orientation of RR P3HT in spin‐cast films could be improved by thermal treatments at high‐temperatures either (1) above the glass transition temperature or (2) above the melting temperature of RR 3PHT followed by recrystallization upon cooling under vacuum. However, the charge mobility of the spin‐cast films for a field‐effect transistor application is still lower than that of the drop‐cast films. This would be attributed to the chain oxidation and the development of distinct grain boundaries between RR P3HT nanofibrils during the thermal treatments. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1303–1312, 2007     

Studying structural,morphological and optical properties of nanocrystalline ZnO:Ag films prepared by sol–gel method for antimicrobial activity

Pure and Ag-doped zinc oxide sol–gel thin films were prepared by spin-coating process. Pure and Ag–ZnO films, containing 2–8% Ag, were annealed at 500?°C for 2?h. All thin films were prepared and characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), atomic force microscopy (AFM), and UV–visible spectroscopy. X-ray diffraction studies show the polycrystalline nature with hexagonal wurtzite structure of ZnO and Ag:ZnO thin films. The crystallite size of the prepared samples reduced with increasing Ag doping concentrations. AFM and SEM results indicated that the average crystallite size decreased as Ag doping concentration increased. The transmittance spectra were then recorded at wavelengths ranging from 300 to 1000?nm. The films produced yielded high transmission at visible regions. The optical band gap energy of spin-coated films also decreased as Ag doping concentration increased. In particular, their optical band gap energies were 3.75, 3.55, 3.4, 3.3, and 3.23?eV at 0%, 2%, 4%, 6%, and 8%, respectively. Antibacterial activity of pure and Ag-doped zinc oxide against Escherichia coli and Staphylococcus aureus was evaluated by international recognized test (JIS Z 2801). The results showed that pure and Ag-doped ZnO thin film has an antibacterial inhibition zone against E. coli and S. aureus. Gram-positive bacteria seemed to be more resistant to pure and Ag-doped ZnO thin film than gram-negative bacteria. The test shows incrementally increasing in antibacterial activity of the thin films when dopant ratio increased under UV light.

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Solvent-induced microphase separation in diblock copolymer thin films with reversibly switchable morphology

We have studied the surface morphology of symmetric poly(styrene)-block-poly(methyl methacrylate) diblock copolymer thin films after solvent vapor treatment selective for poly(methyl methacrylate). Highly ordered nanoscale depressions or striped morphologies are obtained by varying the solvent annealing time. The resulting nanostructured films turn out to be sensitive to the surrounding medium, that is, their morphologies and surface properties can be reversibly switchable upon exposure to different block-selective solvents.     

PI-b-PMMA diblock copolymers: nanostructure development in thin films and nanostructuring of thermosetting epoxy systems

Poly(isoprene-block-methyl methacrylate) (PI-b-PMMA) block copolymers with different block ratios have been used to generate nanostructures both in thin films and by nanostructuring a thermosetting epoxy system. Obtained morphologies have been analyzed in terms of atomic force microscopy. The nanostructuring of thin films was carried out by thermal and solvent vapor annealing, in which the copolymer films were exposed to acetone vapors, selective solvent for methyl methacrylate (PMMA) block. By solvent vapor annealing thin films of both copolymers self-assembled into a hexagonally packed cylindrical morphology. Thermal annealing was carried out above the glass transition temperature of both blocks, obtaining worm-like and lamellar morphologies, depending on the block ratio. One of the copolymers has also been used for nanostructuring an epoxy thermosetting system. Morphologies consisting of spherical-shaped PI domains dispersed in a continuous epoxy matrix in which PMMA remained miscible were obtained, independently of the copolymer amount.     

Morphologies in solvent-annealed thin films of symmetric diblock copolymer

We have systematically studied the thin film morphologies of symmetric poly(styrene)-block-poly(methyl methacrylate) (PS-b-PMMA) diblock copolymer after annealing to solvents with varying selectivity. Upon neutral solvent vapor annealing, terraced morphology is observed without any lateral structures on the surfaces. When using PS-selective solvent annealing, the film exhibits macroscopically flat with a disordered micellar structure. While PMMA-selective solvent annealing leads to the dewetting of the film with fractal-like holes, with highly ordered nanoscale depressions in the region of undewetted films. In addition, when decreasing the swelling degree of the film in the case of PMMA-selective solvent annealing, hills and valleys are observed with the coexistence of highly ordered nanoscale spheres and stripes on the surface, in contrast to the case of higher swelling degree. The differences are explained qualitatively on the basis of polymer-solvent interaction parameters of the different components.