Experiments in a single-phase natural circulation mini-loop

This study reports an experimental investigation related to a rectangular single-phase natural circulation mini-loop, which consists of two horizontal copper tubes (heat transfer sections) and two vertical tubes (legs) made of copper, connected by means of four glass 90° bends. The loop inner diameter is 4 mm. The lower heating section consists of an electrical heating wire made of nicromel on the outside of the copper tube; the upper cooling system consists of a coaxial cylindrical heat exchanger with a water–glycol mixture, set at controlled temperature and flowing through the annulus. The loop has an imposed heat flux in the lower heating section and an imposed temperature in the cooler. The mini-loop was placed onto a table which can assume different inclinations. The parameters investigated during the experiments were: power transferred to the fluid and inclination of the loop. The preliminary results show a stable behaviour with a steady temperature difference across the heat sinks. It has been confirmed that the fluid velocity is very small (order of millimetres per second).     

Experiments and homogeneous turbulence model of boiling flowin narrow channels

The boiling heat transfer experiments have been carried out in vertical narrow annular channels with pure water. A two-dimensional homogeneous turbulence model of boiling flow has been developed and solved numerically to yield pressure gradient, and velocity, thermal and turbulence fields, together with local heat transfer coefficient along the length of the tube. Predictions are compared with the data of experiments and agreed well with it. The model results show that the heat transfer coefficient increases as the gap size decreases in annular channels. This model can be used to predict heat transfer of boiling flow in narrow channels.     

Conjugate heat transfer simulation of a rectangular natural circulation loop

In this article, conjugate heat transfer characteristics of a single-phase rectangular natural circulation loop were investigated numerically. Effects of the wall thermal conductivity and the wall thickness on the heat transfer behavior in a circulation loop with fixed geometrical configuration were investigated in detail. The presence of axial conduction through thick and highly conductive loop wall tends to strengthen markedly the buoyancy-induced circulating flow in the loop at lower Ra*.     

A separated flow model for predicting two-phase pressure drop and evaporative heat transfer for vertical annular flow

A separated flow model has been developed that is applicable to vertical annular two-phase flow in the purely convective heat transfer regime. Conservation of mass, momentum, and energy are used to solve for the liquid film thickness, pressure drop, and heat transfer coefficient. Closure relationships are specified for the interfacial friction factor, liquid film eddy-viscosity, turbulent Prandtl number, and entrainment rate. Although separated flow models have been reported previously, their use has been limited, because they were tested over a limited range of flow and thermal conditions. The unique feature of this model is that it has been tested and calibrated against a vast array of two-phase pressure drop and heat transfer data, which include upflow, downflow, and microgravity flow conditions. The agreements between the measured and predicted pressure drops and heat transfer coefficients are, on average, better or comparable to the most reliable empirical correlations. This separated flow model is demonstrated to be a reliable and practical predictive tool for computing two-phase pressure drop and heat transfer rates. All of the datasets have been obtained from the open literature.     

Two dimensional analysis of transient flow and heat transfer in a natural circulation loop

The transient heat transfer, fluid flow and pressure in a natural circulation loop have been studied under laminar flow conditions. Most studies of these systems have utilized a onedimensional approach which requires a priori specifications of the friction and the heat-transfer coefficients. In the present work the variation of the friction and heat-transfer coefficients are determined. Detailed pressure, temperature and velocity distributions are presented.     

Heat transfer in horizontal tubes during two phase natural circulation with presence of noncondensing gas

 The condensation process of steam inside horizontal tubes during natural circulation gains in importance regarding the reactor safety research for existing and future nuclear power plants. Experimental investigations due to the condensation process were realized with the rig HORUS to study the behaviour of water-steam-gas mixtures in horizontal tubes. The paper includes statements regarding the flow and heat transfer conditions inside the tube and the temperature distribution inside the small tube wall. The experiments showed a blockade of the heat transfer area with Nitrogen which is connected with an increasing primary pressure followed by a compression of the Nitrogen and a reentry of steam into the tube. The experiments serve for the creation of an experimental data base. A model development for calculation of the heat transfer is described. The model was implemented in the German thermal-hydraulic code ATHLET. The comparison of calculated data and the measured parameters of HORUS rig show the code improvement for the simulation of noncondensing gases. Received on 17 January 2000     

The influence of tube bundle geometry on cross-flow boiling heat transfer and pressure drop

An experimental investigation was performed to compare the boiling heat transfer coefficients and two-phase pressure drops from a square inline and a staggered tube bundle having the same tube pitch-to-diameter ratio (P/D = 1.30) and from two square inline tube bundles having different pitch-to-diameter ratios (P/D = 1.30 and 1.70). Except at the highest heat fluxes the heat transfer coefficients generally were higher in the staggered tube bundle than in the inline tube bundle and higher in the larger P/D tube bundle than in the smaller. As the heat flux increased, the differences decreased. The differences were attributed to the tradeoff between nucleation and convection. The staggered tube bundle had higher pressure drops than the inline bundle except at low mass velocities; the larger pressure drop in the staggered bundle was attributed to the combination of a larger void fraction and a larger friction multiplier, with the frictional component dominating at higher mass velocities. Comparing the inline tube bundle pressure drops, it was concluded that the larger P/D bundle had a larger void fraction than the smaller P/D tube bundle; no conclusions could be drawn regarding the relative magnitude of the two-phase fraction multiplier.     

Numerical study of heat and mass transfer of ammonia-water in falling film evaporator

To investigate the performance of the heat and mass transfer of ammonia water during the process of falling film evaporation in vertical tube evaporator, a mathematical model of evaporation process was developed and solved based on stream function. Then an experimental study of falling film evaporation was carried out in order to validate the mathematical model. A series of parameters, such as velocity, film thickness and concentration, etc., were obtained from the mathematical model. The calculated results show that the average velocity and the film thickness change sharp at the entrance region when x?x?>?100 mm. The film thickness depends largely on the flow rate of solution. It is observed that the heating power and mass flow of solution significantly affect the concentration difference between the inlet and outlet of evaporation tube. The calculated results reveal that the tube length has a significant impact on the amounts of ammonia vapor evaporated. It is suggested that the roll-worked enhanced tube should be used in order to decrease the concentration gradient in the film thickness direction and enhance the heat and mass transfer rate. Furthermore, the experimental and calculated results indicate that the inlet solution concentration has a great influence on the heat exchange capacity, the amounts of ammonia vapor evaporated and the evaporation pressure.     

Experimental and theoretical investigations of falling film evaporation

In this study, a mathematical model was developed for falling film evaporation in vacuum using heat transfer relations. An experimental device was designed. experimental set-up which was used was equipped with a triangular weir distribution device and it had the ability to record data up to 3?m. Experiments were performed in a single-effect process with sucrose–water solution varying from 3 to 20% concentration rate of sucrose and we used a vertical tube evaporator with the dimensions of laboratory scale. The model that was developed considers convection, shear stress, viscosity and conjugate heat transfer while most of the previous works ignored these factors. The main factors influencing the heat transfer mechanism performance of the unit were investigated and analyzed. We concluded that the experimental studies are verified by the developed model. Furthermore, it was also concluded that, the heat transfer is affected by the mass flow rate, sucrose concentration rate in solution, film thickness and pressure.     

Experimental investigation on forced convective heat transfer and pressure drop of ethylene glycol in tubes with three-dimensional internally extended surface

A new type of tube is introduced that has a three-dimensional internally extended surface used to enhance convective heat transfer inside the tube. Results are presented from experimental investigations into heat transfer performance in seven copper tubes of about 13.5 mm I.D. with three-dimensional internally extended surfaces (3-DIESTs) varying in axial pitch, circumferential pitch, height, width, and fin arrangement. The heat transfer and pressure drop characteristics of ethylene glycol flowing in the 3-DIESTs were tested in the Re range 250–7000 and Pr range 60–90. The average Stanton number in the most superior 3-DIEST can be increased by about 2.8-fold in laminar flow and 4.5-fold in transitional and turbulent flow compared with that in the smooth tube. The corresponding friction factor is 1.7-fold as high in laminar flow and fourfold in transitional and turbulent flow inside the 3-DIEST compared to that inside a smooth tube. The correlations of heat transfer and friction factor are obtained separately in the different flow regions that can be used in practical design.     

Numerical simulation of the modulated flow pattern for vertical upflows by the phase separation concept

The multiphase heat transfer could be enhanced by creating thin liquid film on the wall. The phase separation concept is called due to the separated flow paths of liquid and gas over the tube cross section to yield thin liquid film. Our proposed heat transfer tube consists of an annular region close to the wall and a core region, interfaced by a suspending mesh cylinder in the tube. The heat transfer tube is a multiscale system with micron scale of mesh pores, miniature scale of annular region and macroscale of tube diameter and length. Great effort has been made to link from micron scale to macroscale. The Volume of Fluid (VOF) method simulates air/water two-phase flow for vertical upflow. The three-dimensional system was successfully converted to a two-dimensional one by using three equivalent criteria for mesh pores. The non-uniform base grid generation and dynamic grid adaption method capture the bubble interface. The numerical results successfully reproduce our experimental results. The numerical findings identify the following mechanisms for the enhanced heat transfer: (a) counter-current flow exists with upward flow in the annular region and downward flow in the core region; (b) void fractions are exact zero in the core region and higher in the annular region; (c) the liquid film thicknesses are decreased to 1/6–1/3 of those in the bare tube section; (d) the gas–liquid mixture travels much faster in the annular region than in the bare tube; (e) three-levels of liquid circulation exists: meter-scale bulk liquid circulation, moderate-scale liquid circulation around a single-elongated-ring-slug-bubble, and microliquid circulation following the ring-slug-bubble tails. These liquid circulations promote the fluid mixing over the whole tube length and within the radial direction. The modulated parameters of void fractions, velocities and liquid film thicknesses in the annular region and three-levels of liquid circulation are greatly beneficial for the multiphase heat transfer enhancement.     

Convective heat transfer in single-phase flow in a vertical tube subjected to axial low frequency oscillations

The effect of oscillations on the heat transfer in a vertical tube has been studied experimentally. A vertical tube was mounted on a plate and the whole plate was subjected to oscillations in the vertical plane using a mechanical oscillator to provide low frequency oscillations. A section of the tube in the middle is subjected to a constant heat flux. The effect of the oscillations on the heat transfer coefficient has been examined. It was found that the heat transfer coefficient increased with oscillations in the laminar regime. In turbulent flow regime (Re > 2,100) it is found that the effect of oscillations did not show any change. A correlation has been developed for enhancement of the local Nusselt number in terms of the effective acceleration and Reynolds number. Using this, an expression has been proposed to calculate the mean Nusselt number as a function of the tube length.     

Effect of vapor flow on the wetting behavior of unstable evaporating menisci in heated capillary tubes

The wicking height of a heated, evaporating meniscus formed by surface-wetting liquid in a vertical capillary tube with dynamic flow has been investigated. Previous experimental results and analytical models for measuring/predicting wicking heights in capillaries are also reviewed. An analytical model is presented that accounts for both major and minor vapor pressure losses along the vertical capillary tube. It is shown that during thermo-mechanical instability, vapor/meniscus interaction can become more prevalent due to increased vapor generation/pressure near the meniscus free surface. A relatively simple procedure for estimating onset of meniscus instability is presented and, when used with the vapor Reynolds number, can estimate whether vapor pressure loss is significant. By comparing the current model with the available experimental data, it is shown that the wicking height of an unstable, evaporating meniscus of n-pentane in a vertical, glass capillary tube is better estimated by considering vapor flow pressure losses – providing a 40% improvement over previous models that neglect vapor flow. In addition to vapor flow pressure loss, the dynamic contact angle and thin film profile must also be calculated to ensure accurate prediction of wicking height. Although the proposed model shows improvement, it is prone to under-predicting the actual meniscus wicking height for stable, evaporating menisci at lower relative heat loads. The proposed model can be used for predicting wicking behavior of heated, vertically-aligned liquid columns in capillary structures – which is relevant to the design of miniature heat transfer equipment/media such as wicked heat pipes, micro-channels and sintered/porous surfaces.     

Experimental analysis of local void fractions measurements for boiling hydrocarbons in complex geometry

The present paper is part of a research program on two-phase flows and heat transfer studies in tube bundles. An experimental study was carried out to analyse the void fraction for vertical two-phase flows. Boiling across a horizontal tube bundle for three hydrocarbons (n-pentane, propane and iso-butane) under saturated conditions is investigated. The experiments were performed on a tube bundle with 45 plain copper tubes of 19.05 mm outside diameter in a staggered configuration with a pitch to diameter ratio of 1.33. An optical probe has been developed to determine the local void fraction at the minimum cross section between the tubes.     

Experimental study on the pressure drop and heat transfer characteristics of tubes with internal wave-like longitudinal fins

Experiments were performed to determine the heat transfer and pressure drop characteristics in the entrance and fully developed regions of tubes with internal wave-like longitudinal fins. The test tube has a double-pipe structure, with the inner tube as an insertion. The wave-like fins are in the annulus and span its full width. Experiments were conducted for two cases: one with the inner tube blocked (no air flowing through it) and the other with the inner tube unblocked. The outer tube was electrically heated. Local and average heat transfer coefficients and friction factors were measured. The friction factor and Nusselt number correlations in the fully developed region were obtained in the Reynolds number range of 9×10² to 3.5×10³. It has been found that the wave-like fins enhance heat transfer significantly with the blocked case being superior. In addition, the in-tube heat transfer process is characterized by an earlier transition from laminar to turbulent flow and Reynolds number-dependent thermal entrance length. Received on 12 May 1998     

Numerical simulation of flow boiling for organic fluid with high saturation temperature in vertical porous coated tube

A semi-analytical model is developed for the prediction of flow boiling heat transfer inside vertical porous coated tubes. The model assumes that the forced convection and nucleate boiling coexist together in the annular flow regime. Conservations of mass, momentum, and energy are used to solve for the liquid film thickness and temperature. The heat flux due to nucleate boiling consists of those inside and outside micro-tunnels. To close the equations, a detailed analysis of various forces acting on the bubble is presented to predict its mean departure diameter. The active nucleation site density of porous layer is determined from the pool boiling correlation by introducing suppression factor. The flow boiling heat transfer coefficients of organic fluid (cumene) with high saturation temperature in a vertical flame-spraying porous coated tube are studied numerically. It is shown that the present model can predict most of the experimental values within ±20%. The numerical results also indicate that the nucleate boiling contribution to the overall heat transfer coefficient decreases from 50% to 15% with vapor quality increasing from 0.1 to 0.5.     

Local heat transfer coefficients on the circumference of a tube in a gas fluidized bed

A heated horizontal heat transfer tube was installed 14.8 cm above the distributor plate in a square fluid bed measuring 30.5 × 30.5 cm. Four different Geldart B sized particle beds were used (sand of two different distributions, an abrasive and glass beads) and the bed was fluidized with cold air. The tube was instrumented with surface thermocouples around half of the tube circumference and with differential pressure ports that can be used to infer bubble presence. Numerical execution of the transient conduction equation for the tube allowed the local time-varying heat transfer coefficient to be extracted. Data confirm the presence of the stagnant zone on top of the tube associated with low superficial velocities. Auto-correlation of thermocouple data revealed bubble frequencies and the cross-correlation of thermal and pressure events confirmed the relationship between the bubbles and the heat transfer events. In keeping with the notion of a “Packet renewal” heat transfer model, the average heat transfer coefficient was found to vary in sympathy with the root-mean square amplitude of the transient heat transfer coefficient.     

Finite element solutions of laminar flow and heat transfer of air in a staggered and an in-line tube bank

A finite element method is used to solve the full Navier-Stokes and energy equations for the problems of laminar flow and heat transfer characteristics of air around three isothermal heated horizontal cylinders in a staggered tube bank and around four isothermal heated horizontal cylinders in an in line tube bank. The variations of surface shear stress, pressure and Nusselt number are obtained over the entire cylinder surface, including the zone beyond the separation point. The predicted values of total drag, pressure drag and friction drag coefficients, average Nusselt number, and the plots of velocity flow fields and isotherms are also presented.     

Visualization and determination of local heat transfer coefficients in shell-and-tube heat exchangers for in-line tube arrangement by mass transfer measurements

The local heat transfer coefficients on the shell-side of shell-and-tube heat exchangers for in-line tube arrangement are visualized and determined from mass transfer measurements. The mass transfer experiments are carried out using a technique based on absorption, chemical and coupled colour reaction. Local mass transfer coefficients are measured for fully developed flow conditions on each tube surface. These coefficients were transformed to heat transfer coefficients by employing the analogy between heat and mass transfer. The averaged heat transfer coefficients and the pressure drop are compared with the predictions from the literature. Received on 2 May 1997     

Porous Medium Modeling of Air-Cooled Condensers

This article presents a porous media transport approach to model the performance of an air-cooled condenser. The finned tube bundles in the condenser are represented by a porous matrix, which is defined by its porosity, permeability, and the form drag coefficient. The porosity is equal to the tube bundle volumetric void fraction and the permeability is calculated by using the Karman–Cozney correlation. The drag coefficient is found to be a function of the porosity, with little sensitivity to the way this porosity is achieved, i.e., with different fin size or spacing. The functional form was established by analyzing a relatively wide range of tube bundle size and topologies. For each individual tube bundle configuration, the drag coefficient was selected by trial and error so as to make the pressure drop from the porous medium approach match the pressure drop calculated by the heat exchanger design software ASPEN B-JAC. The latter is a well-established commercial heat exchanger design program that calculates the pressure drop by using empirical formulae based on the tube bundle properties. A close correlation is found between the form drag coefficient and the porosity with the drag coefficient decreasing with increasing porosity. A second order polynomial is found to be adequate to represent this relationship. Heat transfer and second law (of thermodynamics) performance of the system has also been investigated. The volume-averaged thermal energy equation is able to accurately predict the hot spots. It has also been observed that the average dimensionless wall temperature is a parabolic function of the form drag coefficient. The results are found to be in good agreement with those available in the open literature.