Synthesis of SiO2/poly(styrene‐co‐butyl acrylate) nanocomposite microspheres via miniemulsion polymerization

A series of SiO₂/poly(styrene‐co‐butyl acrylate) nanocomposite microspheres with various morphologies (e.g., multicore–shell, normal core–shell, and raspberry‐like) were synthesized via miniemulsion polymerization. The results showed that the morphology of the composite latex particles was strongly influenced by the presence or absence of the soft monomer (butyl acrylate), the particle sizes of the silica, and the emulsifier concentrations. The incorporation of the soft monomer helped in forming the multicore–shell structure. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3202–3209, 2006     

Acrylic polymer/silica organic–inorganic hybrid emulsions for coating materials: Role of the silane coupling agent

Acrylic polymer/silica organic–inorganic hybrid emulsions were synthesized by a simple method, that is, a conventional emulsion polymerization and subsequent sol–gel process, to provide water‐based coating materials. The acrylic polymer emulsions contained a silane coupling agent monomer, such as methacryloxypropyltriethoxysilane, to form highly solvent‐resistant hybrid films. On the other hand, the hybrid films from the surface‐modified polymer emulsions, in which the silane coupling agent was located only on the surface of the polymer particles and the particle core was not crosslinked, did not exhibit high solvent resistance. A honeycomblike array structure, which was derived from the polymer particles (diameter ≈ 50 nm) and the silica domain, on the hybrid film surfaces was observed by atomic force microscopy. The crosslinked core part and silane coupling agent containing the shell part of the polymer particles played important roles in attaining high solvent resistance. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4736–4742, 2006     

Cagelike polymer microspheres with hollow core/porous shell structures

Submicron‐scaled cagelike polymer microspheres with hollow core/porous shell were synthesized by self‐assembling of sulfonated polystyrene (PS) latex particles at monomer droplets interface. The swelling of the PS latex particles by the oil phase provided a driving force to develop the hollow core. The latex particles also served as porogen that would disengage automatically during polymerization. Influential factors that control the morphology of the microspheres, including the reserving time of emulsions, polymerization rate, and the Hildebrand solubility parameter and polarity of the oil phase, were studied. A variety of monomers were polymerized into microspheres with hollow core/porous shell structure and microspheres with different diameters and pore sizes were obtained. The polymer microspheres were characterized by scanning electron microscopy, transmission electron microscopy, optical microscopy, and Fourier transform infrared spectroscopy. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 933–941, 2007     

Magnetite‐polylactic acid core–shell nanoparticles by ring‐opening polymerization under microwave irradiation

The synthesis of magnetic core–shell nanoparticles consisting of magnetite cores surface‐functionalized by glycolic acid covered by polylactic acid was performed by applying the “grafting‐from” strategy, where the polymerization is initiated from the particle surface. The surface initiated ring‐opening polymerization of D,L ‐lactide was initiated by tin (II) 2‐ethylhexanoate using microwave irradiation. Core–shell nanoparticles of high colloidal stability in water were obtained in this way. The morphology of the magnetic core–shell nanostructure was determined by transmission electron microscopy, and the chemical structure was elucidated by Fourier transform infrared spectroscopy (FTIR) and X‐ray photoelectron spectroscopy. Magnetic measurements revealed superparamagnetic behavior and high magnetization values. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Preparation and characterization of polymer/silica nanocomposites via double in situ miniemulsion polymerization

Polymer/SiO₂ nanocomposite microspheres were prepared by double in situ miniemulsion polymerization in the presence of methyl methacrylate, butyl acrylate, γ‐methacryloxy(propyl) trimethoxysilane, and tetraethoxysilane (TEOS). By taking full advantage of phase separation between the growing polymer particles and TEOS, inorganic/polymer microspheres were fabricated successfully in a one‐step process with the formation of SiO₂ particles and the polymerization of organic monomers taking place simultaneously. The morphology of nanocomposite microspheres and the microstructure, mechanical properties, thermal properties, and optical properties of the nanocomposite films were characterized and discussed. The results showed that hybrid microspheres had a raspberry‐like structure with silica nanoparticles on the shells of polymer. The silica particles of about 20 nm were highly dispersed within the nanocomposite films without aggregations. The transmittance of nanocomposite film was comparable to that of the copolymer film at around 70–80% from 400 to 800 nm. The mechanical properties and the fire‐retardant behavior of the polymer matrix were improved by the incorporation of silica nanoparticles. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3128–3134, 2010     

Facile synthesis of core‐shell organic–inorganic hybrid nanoparticles with amphiphilic polymer shell by one‐step sol–gel reactions

Organic–inorganic hybrid core‐shell nanoparticles with diameters ranging from 100 to 1000 nm were prepared by a one‐pot synthesis based on base catalyzed sol–gel reactions using tetraethoxysilane and a triethoxysilane‐terminated polyethylene‐b‐poly(ethylene glycol) as reactants. Data from TEM, TGA, and solid‐state NMR analysis are in agreement with the formation of core‐shell nanoparticles with an inorganic‐rich core and an external shell consisting of an amphiphilic block copolymer monolayer. The influence of the organic–inorganic ratio, solution concentration, and postcuring temperature on core and shell dimensions of the nanospheres were investigated by TEM microscopy. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1699–1709, 2008     

The role of TEOS‐TIP within a pentablock ionomer: Morphology,physical properties,and ion transport

Inorganic–organic nanocomposites were created using tetraethylorthosilicate (TEOS), titanium isopropoxide (TIP), and poly(t‐butylstyrene‐b‐hydrogenated isoprene‐b‐sulfonated styrene‐b‐hydrogenated isoprene‐b‐t‐butylstyrene) or pentablock copolymer (PBC). A TEOS–TIP–H₂O ternary phase diagram was generated to create homogenous sol solutions with designable condensation reactions that led to controllable materials. An inorganic TEOS–TIP network was synthesized using sol–gel chemistry within the organic PBC domain. All TEOS–TIP–PBC films exhibited higher water sorption than unmodified PBC ionomer that was attributed to a change in morphology. Proton conductivity increased up to 80% due to TEOS–TIP within the nanocomposite film. This can be attributed to ion domain redistribution and partial charge transfer from the titanate's inorganic domains to sulfonate groups that promote acid dissociation. PBC had a microphase‐separated morphology that changed with increasing TIP concentration, which was observed from atomic force microscopy and small‐angle X‐ray scattering results. Finally, thermal gravimetric analysis revealed a decrease in degradation temperature, and dynamic mechanical analysis results demonstrated reduced polymer chain mobility caused by inorganic–organic interactions. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 575–586     

PET/SiO2 nanocomposites prepared by cryomilling

The mixed powders of poly(ethylene terephthalate) (PET) and SiO₂ has been subjected to cryomilling. The evolution of microstructure with time was characterized using scanning electron microscope, transmission electron microscope, field emission scanning electron microscope, and laser diffraction particle size analyzer. It was shown that, upon cryomilling for 10 h, SiO₂ nano particles were well deconglomerated into single particles (～30 nm) that get homogeneously dispersed in PET matrix. The resulted PET/SiO₂ primary particles were flake‐shaped with a size of 400 nm. These primary composite particles agglomerated to form secondary composite particles with an average size about 7.6 μm. A three‐stage model was purposed for the formation mechanism of the nanocomposite structures induced by cryomilling. Our evidences suggest that cryomilling is a capable and promising technique for the production of polymer/inorganic nanocomposites. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1161–1167, 2006     

Preparation and application of a novel core–shell‐particle‐supported zirconocene catalyst

The use of functional groups bearing silica/poly(styrene‐co‐4‐vinylpyridine) core–shell particles as a support for a zirconocene catalyst in ethylene polymerization was studied. Several factors affecting the behavior of the supported catalyst and the properties of the resulting polymer, such as time, temperature, Al/N (molar ratio), and Al/Zr (molar ratio), were examined. The conditions of the supported catalyst preparation were more important than those of the ethylene polymerization. The state of the supported catalyst itself played a decisive role in both the catalytic behavior of the supported catalyst and the properties of polyethylene (PE). IR and X‐ray photoelectron spectroscopy were used to follow the formation of the supports. The formation of cationic active species is hypothesized, and the performance of the core–shell‐particle‐supported zirconocene catalyst is discussed as well. The bulk density of the PE formed was higher than that of the polymer obtained from homogeneous and polymer‐supported Cp₂ZrCl₂/methylaluminoxane catalyst systems. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 2085–2092, 2001     

Chromatographic performance of molecularly imprinted polymers: Core‐shell microspheres by precipitation polymerization and grafted MIP films via iniferter‐modified silica beads

In this work, two different surface imprinting formats have been evaluated using thiabendazole (TBZ) as model template. The first format is a thin film of molecularly imprinted polymer (MIP) grafted from preformed silica particles using an immobilized iniferter‐type initiator (inif‐MIP). The second format is molecularly imprinted polymer microspheres with narrow particle size distribution and core‐shell morphology prepared by precipitation polymerization in a two‐step procedure. For the latter format, polymer microspheres (the core particles) were obtained by precipitation polymerization of divinylbenzene‐80 (DVB‐80) in acetonitrile. Thereafter, the core particles were used as seed particles in the synthesis of MIP shells by copolymerization of DVB‐80 and methacrylic acid in the presence of TBZ in a mixed solvent porogen (acetonitrile/toluene). The materials were characterized by elemental microanalysis, nitrogen sorption porosimetry and scanning (and transmission) electron microscopy. Thereafter, the imprinted materials were assessed as stationary phases in liquid chromatography. From this study it can be concluded that grafted MIP beads can be obtained in a simple and direct manner, consuming only a fraction of the reagents used typically to prepare imprinted particles from a monolithic imprinted polymer. Such materials can be used in the development of in‐line molecularly imprinted solid‐phase extraction methods. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1058–1066, 2010     

Solution route to inorganic nanobelt‐conducting organic polymer core‐shell nanocomposites

A facile and versatile solution‐based approach was developed to prepare semiconductor metal oxide nanobelt‐conducting organic polymer core‐shell nanocomposites. Well‐defined nanobelts of several types of oxide nanobelts were combined with conducting polymer [polypyrrole (PPy) and polyaniline (PANi)] via in situ polymerization in aqueous solution to obtain a new type of inorganic–organic composite nanostructure. Samples were characterized by using X‐ray diffraction, scanning electron microscopy, transmission electron microscopy, Fourier transform infrared, electron energy loss spectra, high‐resolution transmission electron microscopy, and ultraviolet–visible techniques. Electron energy loss spectra revealed the existence of C?C and C? N bonds in coating layers to prove the encapsulation of PPy or PANi. The red‐shift of absorption band at high‐energy was observed for PPy‐encapsulated composites via ultraviolet–visible spectroscopy, and significant absorption band shifts were also encountered to PANi‐encapsulated composites, which suggest possibilities of band‐gap tuning of such metal oxide‐conducting polymer composites to be applied especially in solar cell devices. However, the sacrifice of nanobelts‐core led to hollow structures of PPy and PANi, which expands the synthetic strategies to prepare conducting polymer nanotubes. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2892–2900, 2005     

Thermoresponsive submicron-sized core–shell hydrogel particles with encapsulated olive oil

Thermoresponsive submicron-sized core–shell hydrogel particles with incorporated olive oil were synthesised and studied. The microspheres having poly(N-isopropylacrylamide-co-methyl methacrylate) core and poly(N-isopropylacrylamide) shell were synthesised by emulsifier-free seed polymerisation method. The morphology, particle size and distribution characteristics of the core microspheres were studied with different amount of initiator, monomer–solvent ratio and polymerisation time using scanning electron microscopy and dynamic light scattering particle size analysis. The prepared core and core–shell microspheres were regularly spherical with average size of around 190.0 and 320.0 nm respectively and nearly monodispersed size distribution. Transmission electron microscopy study revealed the core–shell structure of the microspheres. The thermoresponsive transition temperature (T _t) of the core–shell microspheres was determined as 33 °C by optical absorbance measurement, dynamic light scattering particle size analysis and differential scanning calorimetry. The release rate of olive oil from core–shell microspheres was accelerated by squeezing out the entrapped olive oil as the temperature was increased above T _t. Fourier transform infrared spectroscopy and nuclear magnetic resonance spectroscopy study indicated the formation of copolymer.     

Highly magnetic latexes from submicrometer oil in water ferrofluid emulsions

The synthesis of functionalized submicrometer magnetic latex particles is described as obtained from a preformed magnetic emulsion composed of organic ferrofluid droplets dispersed in water. Composite (polystyrene/γ‐Fe₂O₃) particles were prepared according to a two‐step procedure including the swelling of ferrofluid droplets with styrene and a crosslinking agent (divinyl benzene) followed by seeded emulsion polymerization with either an oil‐soluble [2,2′‐azobis(2‐isobutyronitrile)] or water‐soluble (potassium persulfate) initiator. Depending on the polymerization conditions, various particle morphologies were obtained, ranging from asymmetric structures, for which the polymer phase was separated from the inorganic magnetic phase, to regular core–shell morphologies showing a homogeneous encapsulation of the magnetic pigment by a crosslinked polymeric shell. The magnetic latexes were extensively characterized to determine their colloidal and magnetic properties. The desired core–shell structure was efficiently achieved with a given styrene/divinyl benzene ratio, potassium persulfate as the initiator, and an amphiphilic functional copolymer as the ferrofluid droplet stabilizer. Under these conditions, ferrofluid droplets were successfully turned into superparamagnetic polystyrene latex particles, about 200 nm in size, containing a large amount of iron oxide (60 wt %) and bearing carboxylic surface charges. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2642–2656, 2006     

Synthesis of core‐shell silver–polyaniline nanocomposites by gamma radiolysis method

Core‐shell silver (Ag)–polyaniline (PAni) nanocomposites have been synthesized by the in‐situ gamma radiation‐induced chemical polymerization method. Aqueous solution of aniline, a free‐radical oxidant, and/or silver metal salt were irradiated by γ‐rays. Reduction of the silver salt in aqueous aniline leads to the formation of silver nanoparticles which in turn catalyze oxidation of aniline to polyaniline. The resultant Ag‐PAni nanocomposites were characterized by using different spectroscopy analyses like X‐ray photoelectron, UV–visible, and infrared spectroscopy. The optical absorption bands revealed that the bands at about 400 nm are due to the presence of nanosilver and the blue‐shifted peak at ～ 555 nm is due to the presence of metallic silver within the PAni matrix. X‐ray diffraction pattern clearly indicates the broad amorphous polymer and the sharp metal peaks. Scanning electron microscopy and transmission electron microscopy of the nanocomposite showed a uniform size distribution with spherical and granular morphology. Thermogravimetric analysis revealed that the composites have a higher degradation temperature than polyaniline alone. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5741–5747, 2007     

A facile route to hollow superparamagnetic magnetite/polystyrene nanocomposite microspheres via inverse miniemulsion polymerization

In this article, we report a facile route to the preparation of hollow superparamagnetic magnetite/polystyrene nanocomposite microspheres via inverse miniemulsion polymerization at room temperature and under ambient pressure. Water droplets act as a soft template for the formation of hollow structure. Meanwhile, the existence of amphipathic magnetite nanoparticles (MPs) which can assemble at the interface of W/O is favorable to the interfacial polymerization of styrene, ensuring the formation of hollow nanocomposite microspheres. The final products were thoroughly characterized by X‐ray powder diffraction (XRD), fourier transform infrared spectroscopy (FTIR), transmission electron microscopy (TEM), field‐emission scanning electron microscopy (FESEM), thermogravimetric analysis (TGA), and X‐ray photoelectron spectroscopy (XPS), which showed the formation of hollow magnetite/polystyrene nanocomposite microspheres. Magnetic hysteresis loop measurements revealed that both MPs and hollow nanocomposite microspheres displayed superparamagnetism. The effects of the content of H₂O, sorbitan monooleate (Span 80) and styrene and the dose rate on the morphology of nanocomposite microspheres were studied. Furthermore, the mechanism of the formation of the hollow magnetic microspheres was also discussed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3900–3910, 2008     

An emulsifier‐free core–shell polyacrylate/diacetone acrylamide emulsion with nano‐SiO2 for room temperature curable waterborne coatings

An emulsifier‐free core–shell polyacrylate emulsion, containing nano‐SiO₂ nanoparticles in the core and diacetone acrylamide (DAAM) in the shell, has been successfully prepared by emulsifier‐free seeded emulsion polymerization. The effects of reaction temperature, dropping time, nano‐SiO₂ and initiator contents, and variation of the composition of core monomers on the amount of coagulum, particle size, and monomer conversion have been investigated. The particle morphology and the distribution of emulsion particles have been measured by transmission electron microscopy (TEM) and dynamic light scattering. The keto‐carbonyl groups on the surface of the polyacrylate emulsion nanoparticles reacted with adipic dihydrazide (ADH) to form a film with a cross‐linked network structure at room temperature. Therefore, the emulsifier‐free core–shell emulsion could be used as a two‐component room temperature curable waterborne coating. It was also found that the properties of the coating were clearly superior after using the cross‐linker. Copyright © 2009 John Wiley & Sons, Ltd.     

Cross‐Linking Density and Temperature Effects on the Self‐Assembly of SiO2—PNIPAAm Core–Shell Particles at Interfaces

SiO₂–PNIPAAm core–shell microgels (PNIPAAm=poly(N‐isopropylacrylamide)) with various internal cross‐linking densities and different degrees of polymerization were prepared in order to investigate the effects of stability, packing, and temperature responsiveness at polar–apolar interfaces. The effects were investigated using interfacial tensiometry, and the particles were visualized by cryo‐scanning electron microscopy (SEM) and scanning force microscopy (SFM). The core–shell particles display different interfacial behaviors depending on the polymer shell thickness and degree of internal cross‐linking. A thicker polymer shell and reduced internal cross‐linking density are more favorable for the stabilization and packing of the particles at oil–water (o/w) interfaces. This was shown qualitatively by SFM of deposited, stabilized emulsion droplets and quantitatively by SFM of particles adsorbed onto a hydrophobic planar silicon dioxide surface, which acted as a model interface system. The temperature responsiveness, which also influences particle–interface interactions, was investigated by dynamic temperature protocols with varied heating rates. These measurements not only showed that the particles had an unusual but very regular and reversible interface stabilization behavior, but also made it possible to assess the nonlinear response of PNIPAAm microgels to external thermal stimuli.     

One‐pot synthesis of composite microspheres with core‐shell structure

One‐pot synthesis of thermoresponsive magnetic composite microspheres with a poly(N‐isopropylacrylamide) (PNIPAM) shell and a Fe₃O₄ core is demonstrated. Temperature sensitivity of PNIPAM was adopted to design the novel synthesis pathway. The as‐prepared composite microspheres have an obvious core‐shell structure with a mean size of approximately 250 nm. The Fe₃O₄ core is approximately 5 nm and the thickness of the PNIPAM shell is approximately 10 nm. The content of Fe₃O₄ in the composite microspheres can be controlled by this method. The composite microspheres experience a swelling and shrinking process in water by adjusting the temperature below and above the lower critical solution temperature (LCST) around 32 °C. These microspheres also show fine response to an external magnetic field. This work presents a platform to synthesize organic/inorganic composite microspheres in a facile and efficient approach. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 2702–2708     

Particle monolayer formation at the air–water interface by silica particle with well‐defined grafted polymer

Particle monolayer formation at the air–water interface by polymer‐grafted colloidal silica was investigated. Methyl methacrylate (MMA) was polymerized from initiative bromide groups at colloidal silica surface by atom transfer radical polymerization. We obtained polymer‐grafted silica particle (SiO₂‐PMMA) with relative narrow polydispersity of PMMA. For the polymer‐grafted particle with high graft density, particle monolayer formation was confirmed by π‐A isotherm measurement and SEM observation. Interparticle distance was controllable by surface pressure. Furthermore, grafted polymer chains were suggested to be fairly extended at the air–water interface. However, for the polymer‐grafted particle with low graft density, monolayer structure on substrate showed aggregation and voids. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2789–2797, 2006     

Noncovalently connected micelles based on a β‐cyclodextrin‐containing polymer and adamantane end‐capped poly(ε‐caprolactone) via host–guest interactions

New random copolymers, poly(N‐vinyl‐2‐pyrrolidone‐co‐mono‐6‐deoxy‐6‐methacrylate ethylamino‐β‐cyclodextrin) (PnvpCD) bearing pendent β‐cyclodextrin (CD) groups were synthesized. PnvpCD formed soluble graft‐like polymer complex with adamantane (AD) end‐capped poly(ε‐caprolactone) (PclAD) in their common solvent N‐methyl‐2‐pyrrolidone driven by the inclusion interactions between the CD and AD groups. The formation of the graft complex has been confirmed by viscometry, dynamic light scattering (DLS), and isothermal titration calorimeter. The graft complex self‐assembled further into noncovalently connected micelles in water, which is a selective solvent for the main chain PnvpCD. Transmission electron microscopy, DLS, and atomic force microscopy have been used to investigate the structure and morphology of the resultant micelles. A unique “multicore” structure of the micelles, in which small PclAD domains scattered within the micelles, was obtained under nonequilibrium conditions in the preparation. However, the micelles prepared in a condition close to equilibrium possess an ordinary core‐shell structure. In both cases, the core and shell are believed to be connected by the AD‐CD inclusion complexation. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4267–4278, 2009