Changes in the microstructure and morphology of high-impact polystyrene subjected to multiple processing and thermo-oxidative degradation

Multiple processing and thermo-oxidation have been employed to simulate the degradative processes to which high-impact polystyrene (HIPS) is subjected during processing, service life, and mechanical recycling. A curve-fitting procedure has been proposed for the analysis of the individual bands corresponding to polybutadiene microstructure resulting from Raman spectroscopy. The analysis of the glass transition relaxations associated with the polybutadiene (PB) and polystyrene (PS) phases has been performed according to the free-volume theory. Both reprocessing and thermo-oxidative degradation are responsible for complex physical and chemical effects on the microstructure and morphology of PB and polystyrene PS phases, which ultimately affect the macroscopic performance of HIPS. Multiple processing affects PB microstructure and the free-volume parameter associated with the PS phase. Physical ageing of the PS phase predominates for shorter exposure to thermo-oxidation; after prolonged exposure, however, the chemical effects on the PB phase become significant and strongly influence the overall structure.     

Effects of polystyrene-encapsulated magnesium hydroxide on rheological and flame-retarding properties of HIPS composites

In this study, polystyrene (PS)-encapsulated magnesium hydroxide (Mg(OH)₂) was successfully prepared by in situ polymerization of styrene on the surface of Mg(OH)₂ in a high-speed mixer. A large amount of PS chemically bonded on Mg(OH)₂ surface was confirmed by means of FT-IR, TGA and SEM. A series of composites of high impact polystyrene (HIPS) were prepared by melt blending in a co-rotating twin-screw extruder. The effects of PS-encapsulated filler on the properties of HIPS composites were studied by SEM, rheology and combustion tests (horizontal burning tests and cone calorimetry). The dispersion and adhesion patterns of PS-encapsulated Mg(OH)₂ in HIPS matrix were investigated through FT-IR and SEM. The experimental results demonstrated that comparing to the composites containing untreated filler, the rheological and flame retardant properties of those containing PS-encapsulated filler were found to be significantly improved. This improvement is mostly attributed to a better dispersion of the encapsulated filler and a strong adhesion between the filler and matrix.     

Radiation preparation of nano-powdered styrene-butadiene rubber (SBR) and its toughening effect for polystyrene and high-impact polystyrene

Nano-powdered styrene-butadiene rubber (NPSBR) was synthesized based on the styrene-butadiene rubber (SBR) latex via gamma radiation crosslinking followed by spray drying. Two functional monomers, 2-ethyl hexyl acrylate (2-EHA) and trimethylolpropane triacrylate (TMPTA) were used as crosslinking agents. It was found that both 2-EHA and TMPTA can improve the radiation crosslinking of SBR latex. Transmission electron microscope (TEM) and scanning electron microscope (SEM) revealed that the NPSBR has a particle size similar to that of SBR latex with a diameter of 100 nm due to the high degree of crosslinking of SBR. Mechanical testing results showed that NPSBR could toughen polystyrene (PS) and high-impact polystyrene (HIPS) effectively. In addition, NPSBR is more suitable to toughen HIPS than PS at low rubber content.     

Method to evaluate the strength of interfaces in polymeric systems

It is shown that CT (compact tension) specimens known from fracture mechanics are adequate to study the strength of interfaces between polymers. The interface is coplanar with the initial notch. The capability of this method is demonstrated by quantifying: (a) the healing procedure of cracks in polystyrene; (b) by elaborating the influence of powders on the welding process in polystyrene; (c) by measuring the strength of interfaces between the different polymers SAN, PMMA, HIPS, PS, PC, and (d) by characterising the influence of a compatibilizer in the interface between PE and HIPS.     

Styrenic polymer nanocomposites based on an oligomerically-modified clay with high inorganic content

Clay was modified with an oligomeric surfactant containing styrene and lauryl acrylate units along with a small amount of vinylbenzyl chloride to permit the formation of an ammonium salt so that this can be attached to a clay. The oligomerically-modified clay contains 50% inorganic clay, and styrenic polymer nanocomposites, including those of polystyrene (PS), high-impact polystyrene (HIPS), styrene-acrylonitrile copolymer (SAN) and acrylonitrile-butadiene-styrene (ABS), were prepared by melt blending. The morphologies of the nanocomposites were evaluated by X-ray diffraction and transmission electron microscopy. Mixed intercalated/delaminated nanocomposites were formed for SAN and ABS while largely immiscible nanocomposites were formed for PS and HIPS. The thermal stability and fire properties were evaluated using thermogravimetric analysis and cone calorimetry, respectively. The plasticization from the oligomeric surfactant was suppressed and the tensile strength and Young's modulus were improved, compared to similar oligomerically-modified clays with higher organic content.     

Chromatographic pattern in recycled high-impact polystyrene (HIPS) - Occurrence of low molecular weight compounds during the life cycle

The analysis of the chromatographic pattern of virgin, reprocessed, thermo-oxidised, and recycled high-impact polystyrene (HIPS) proves to be a suitable and sensitive tool to assess the degree of degradation of HIPS during its first life and subsequent recycling. Different low molecular weight compounds, such as residues of polymerisation, degradation products, and additives have been identified and relatively quantified in HIPS, using microwave-assisted extraction and further analysis by gas chromatography-mass spectrometry (GC-MS). The release of residues of polymerisation has been proven to occur during reprocessing, thermo-oxidation, and in recycled samples, which may show the emissions of volatile and semi-volatile organic compounds during the life cycle of HIPS. A wide range of oxidised degradation products are formed during reprocessing and thermo-oxidation; these products can be identified as oxidised fragments of polystyrene (PS), oxidised fragments from polybutadiene (PB) phase, and oxidised fragments from the grafting points between the PS and PB phase. Real recycled HIPS samples may also contain contaminations and fragments from additives included in their original formulations; the presence of brominated fragments from flame retardants in electronic waste is here observed.     

Modelling of the High-Impact Polystyrene Morphogenesis

Summary: High-impact polystyrene (HIPS) is a hetero-phase polymer with the so-called salami morphology. Salami morphology is formed by a continuous PS phase containing micron-sized PB domains. PB domains contain submicron-sized irregular PS occlusions. In our modeling work we addressed several weak points of Cahn-Hilliard model of HIPS salami morphology evolution. The weakest point of Cahn-Hilliard model is the inherently present Ostwald ripening destabilizing or competing with graft-stabilized domains. Two mechanism of formation of HIPS morphology are supported by the model: (i) encapsulation of graft-stabilized PS-rich domains in PB particles, and (ii) polymerization of styrene dissolved in PB-rich phase and subsequent phase separation leading to PS occlusions in PB domains.     

Local compositional fluctuations in PPO/HIPSand PPO/SBS blends

Solid-state NMR relaxation has been used to explore the distribution of components in poly(phenylene oxide) (PPO) high impact polystyrene (HIPS) and PPO/poly(styrene-b-butadiene-b-styrene) (SBS) blends. The nuclear relaxation of PPO in the former system is single exponential for all compositions, but the relaxation of PS in the blend is simple exponential only when the PPO content is low but is otherwise nonexponential. The nuclear magnetization decay curves were analyzed in terms of statistical compositional fluctuation at the scale of spin diffusion distances of several nm. Distribution functions for nuclear relaxation and for blend composition have been derived. Extraction of low molecular weight occluded PS from HIPS resulted in blends having reduced homogeneity. Addition of low molecular weight PS enhanced homogeneity in both the PPO/HIPS and PPO/SBS blends. © 1994 John Wiley & Sons, Inc.     

纳米Sb_2O_3表面原位(共)聚合处理对HIPS纳米复合材料力学性能的影响

通用高分子材料的工程化和工程高分子材料的高性能化是高分子材料研究与开发的主要方向之一，核心、关键技术是高分子材料的同时增强、增韧，其中利用纳米无机刚性粒子与高分子材料复合是一条最简单而又行之有效的途径．由于无机纳米填料是亲水性的、表面能极高，有机高分子不能浸润填料或与填料表面相互作用弱，导致纳米粒子在高分子基体中易于团聚而分散性差，其复合材料力学性能低下．利用硬酯酸、非离子表面活性剂、表面辐照接枝处理纳米粒子表面忙，     

Morphology,structure, and properties of in situ compatibilized linear low‐density polyethylene/polystyrene and linear low‐density polyethylene/high‐impact polystyrene blends

Blends of linear low‐density polyethylene (LLDPE) with polystyrene (PS) and blends of LLDPE with high‐impact polystyrene (HIPS) were prepared through a reactive extrusion method. For increased compatibility of the two blending components, a Lewis acid catalyst, aluminum chloride (AlCl₃), was adopted to initiate the Friedel–Crafts alkylation reaction between the blending components. Spectra data from Raman spectra of the LLDPE/PS/AlCl₃ blends extracted with tetrahydrofuran verified that LLDPE segments were grafted to the para position of the benzene rings of PS, and this confirmed the graft structure of the Friedel–Crafts reaction between the polyolefin and PS. Because the in situ generated LLDPE‐g‐PS and LLDPE‐g‐HIPS copolymers acted as compatibilizers in the relative blending systems, the mechanical properties of the LLDPE/PS and LLDPE/HIPS blending systems were greatly improved. For example, after compatibilization, the Izod impact strength of an LLDPE/PS blend (80/20 w/w) was increased from 88.5 to 401.6 J/m, and its elongation at break increased from 370 to 790%. For an LLDPE/HIPS (60/40 w/w) blend, its Charpy impact strength was increased from 284.2 to 495.8 kJ/m². Scanning electron microscopy micrographs showed that the size of the domains decreased from 4–5 to less than 1 μm, depending on the content of added AlCl₃. The crystallization behavior of the LLDPE/PS blend was investigated with differential scanning calorimetry. Fractionated crystallization phenomena were noticed because of the reduction in the size of the LLDPE droplets. The melt‐flow rate of the blending system depended on the competition of the grafting reaction of LLDPE with PS and the degradation of the blending components. The degradation of PS only happened during the alkylation reaction between LLDPE and PS. Gel permeation chromatography showed that the alkylation reaction increased the molecular weight of the blend polymer. The low molecular weight part disappeared with reactive blending. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1837–1849, 2003     

A study of fire retardant blooming in HIPS by molecular modeling

The blooming process of two fire retardants: FR 1808 (by DSBG) and FR 8010 (by Albemarle) in high impact polystyrene (HIPS) was studied using experimental and computational methods. The degree of blooming was determined by accelerated aging followed by transmission electron microscopy (TEM) micrographs. Several levels of computational tools were used. On the molecular level, forced diffusion, calculations showed that the relative diffusion coefficient of FR 1808 in pure polystyrene (PS) is significantly higher than that of FR 8010. It was shown that this diffusion coefficient could be reduced by the addition of chloroprene and polychloroprene. Cohesive energy density (CED) solubility parameter and heat of mixing calculations showed that FR 1808 was compatible in PS, with an even higher compatibility in the interface of PS and butadiene in HIPS. TEM micrographs were in agreement with these findings. A three‐stage blooming mechanism was suggested: FR 1808 accumulates in the PS butadiene interface and diffuses to the surface, through the butadiene inclusions, due to FR 1808 concentration gradient. Copyright © 2010 John Wiley & Sons, Ltd.     

Analytical strategies for the quality assessment of recycled high-impact polystyrene: a combination of thermal analysis, vibrational spectroscopy, and chromatography

Various analytical techniques (thermal analysis, vibrational spectroscopy, and chromatographic analysis) were used in order to monitor the changes in polymeric properties of recycled high-impact polystyrene (HIPS) throughout mechanical recycling processes. Three key quality properties were defined and analysed; these were the degree of mixing (composition), the degree of degradation, and the presence of low molecular weight compounds. Polymeric contaminations of polyethylene (PE) and polypropylene (PP) were detected in some samples using differential scanning calorimetry (DSC). Vibrational spectroscopy showed the presence of oxidised parts of the polymeric chain and gave also an assessment of the microstructure of the polybutadiene phase in HIPS. The presence of low molecular weight compounds in the HIPS samples was demonstrated using microwave-assisted extraction followed by gas chromatography-mass spectrometry (GC-MS). Several volatile organic compounds (VOCs), residues from the polymerisation, additives, and contaminations were detected in the polymeric materials. Styrene was identified already in virgin HIPS; in addition, benzaldehyde, α-methylbenzenaldehyde, and acetophenone were detected in recycled HIPS. The presence of oxygenated derivates of styrene may be attributed to the oxidation of polystyrene (PS). Several styrene dimers were found in virgin and recycled HIPS; these are produced during polymerisation of styrene and retained in the polymeric matrix as polymerisation residues. The amount of these dimers was highest in virgin HIPS, which indicated that emission of these compounds may have occurred during the first life-time of the products. This paper demonstrates that a combination of different analytical strategies is necessary to obtain a detailed understanding of the quality of recycled HIPS.     

Exfoliated high-impact polystyrene/MMT nanocomposites prepared using anchored cationic radical initiator-MMT hybrid

High-impact polystyrene (HIPS)/montmorillonite (MMT) nanocomposites were prepared via in-situ polymerization of styrene in the presence of polybutadiene, using intercalated cationic radical initiator-MMT hybrid. Incomplete exfoliation of the silicate layers in the HIPS nanocomposites was observed when a bulk polymerization was employed. On the other hand, the silicate layers were efficiently exfoliated in the PS matrix during a solution polymerization, due to the low extra-gallery viscosity, which can facilitate the diffusion of styrene monomers into the clay layers. The resulting exfoliated HIPS/MMT nanocomposites were characterized by X-ray diffraction, transmission electron microscopy, thermogravimetric analysis, particle size analysis, gel permeation chromatography, and dynamic mechanical analysis. The nanocomposites exhibited significant improvement in thermal and mechanical properties. For example, about 50% improvement in Young’s modulus was achieved with 5 wt% of clay, compared to the unmodified polymer counterpart.     

Effect of diblock copolymers on dynamic mechanical properties of polyethylene/polystyrene blends

A systematic investigation of the dynamic mechanical properties of high-density polyethylene (HDPE)/high-impact polystyrene (HIPS)/copolymer blends was carried out. Blends of 80/20 weight percent of HDPE/HIPS were prepared in the melt state at 180°C in a batch mixer. Synthesized pure diblock (H77) and tapered diblock (H35) copolymers of hydrogenated polybutadiene (HPB) and polystyrene (PS) were added at different concentrations (1, 3, and 5 wt %), and the dynamic mechanical properties were investigated. The results show that: (1) both the tapered and the pure diblock copolymers enhance the phase dispersion and the interphase interactions; (2) structure and molecular weight are both important parameters in the molecular design of copolymers; (3) important effects occur when only small amounts of copolymer are added (up to the interface saturation concentration SC); (4) a micellar structure formation is possible when the copolymer is in excess in the blend; (5) the effect of the copolymer structure on the SC and the critical micellar concentration (CMC) is more pronounced than the effect of molecular weight. These concentrations are found to be lower for the tapered diblock copolymer. The analysis of the dynamic mechanical thermal analysis (DMTA) results obtained for the 20/80 HDPE/HIPS blend leads to the conclusion that the copolymers also enhance the interactions between heterogeneous phases. Similar conclusions based on electron microscopy were reported in the literature. DMTA shows great potential to relate macroscopic observations to the state of a copolymer in an immiscible blend.     

Super impact strength of blends prepared from regular HIPS and poly(butyl acrylate)‐block‐poly(styrene) obtained by RAFT polymerization

S‐allyl‐4‐methyldithiobenzoate was synthesized and used as a chain transfer agent for the RAFT polymerization of butyl acrylate to produce a functionalized acrylic rubber. A solution of 8 wt% of this functionalized rubber was prepared in styrene and polymerized to generate a material called acrylic rubber‐modified polystyrene (AMP) constituted by well‐dispersed particles of poly(butyl acrylate)‐block‐poly(styrene) into a polystyrene matrix. Impact strength of injection‐molded samples of AMP was measured and compared with the general purpose polystyrene (GPPS) and the high impact polystyrene (HIPS). AMP itself showed an impact strength value similar to GPPS; however, when AMP was blended with conventional HIPS, the resulting material exhibited an improvement of 76–91% as compared to HIPS by itself, without affecting negatively tensile properties. Transmission electron microscopy analysis revealed both kinds of dispersed phases, i.e. the typical salami particles of polybutadiene coming from HIPS (size: 0.5–2 µ) and small particles from poly(butyl acrylate)‐block‐poly(styrene) (size: ～50 nm). We clearly showed that such a bimodality of the particle size distribution caused the positive synergistic effect on impact strength. Copyright © 2011 John Wiley & Sons, Ltd.     

Effects of polystyrene‐b‐poly(ethylene/propylene)‐b‐polystyrene compatibilizer on the recycled polypropylene and recycled high‐impact polystyrene blends

The recycled polypropylene/recycled high‐impact polystyrene (R‐PP/R‐HIPS) blends were melt extruded by twin‐screw extruder and produced by injection molding machine. The effects of polystyrene‐b‐poly(ethylene/propylene)‐b‐polystyrene copolymer (SEPS) used as compatibilizer on the mechanical properties, morphology, melt flow index, equilibrium torque, and glass transition temperature (T_g) of the blends were investigated. It was found that the notch impact strength and the elongation at break of the R‐PP/R‐HIPS blends with the addition of 10 wt% SEPS were 6.46 kJ/m² and 31.96%, which were significantly improved by 162.46% and 57.06%, respectively, than that of the uncompatibilized blends. Moreover, the addition of SEPS had a negligible effect on the tensile strength of the R‐PP/R‐HIPS blends. Additionally, the morphology of the blends demonstrated improved distribution and decreased size of the dispersed R‐HIPS phase with increasing the SEPS content. The increase of the melt flow index and the equilibrium torque indicated that the viscosity of the blends increased when the SEPS was incorporated into the R‐PP/R‐HIPS blends. The dynamic mechanical properties test showed that when the content of SEPS was 10 wt%, the difference of T_g decreased from 91.72°C to 81.51°C. The results obtained by differential scanning calorimetry were similar to those measured by dynamic mechanical properties, indicating an improved compatibility of the blends with the addition of SEPS.     

Styrenic nanocomposites prepared using a novel biphenyl-containing modified clay

Montmorillonite was organically modified using an ammonium salt containing 4-acetylbiphenyl. This clay (BPNC16 clay) was used to prepare polystyrene (PS), acrylonitrile butadiene styrene (ABS) and high impact polystyrene (HIPS) nanocomposites. Polystyrene nanocomposites were prepared both by in situ bulk polymerisation and melt blending processes, while the ABS and HIPS nanocomposites were prepared only by melt blending. X-ray diffraction and transmission electron microscopy were used to confirm nanocomposite formation. Thermogravimetric analysis was used to evaluate thermal stability and the flammability properties were evaluated using cone calorimetry. By thermogravimetry, BPNC16 clay was found to show high thermal stability, and by cone calorimetry, a decrease in both the peak heat release rate and the mass loss rate was observed for the nanocomposites.     

First normal stress difference-temperature dependence for polystyrene and high-impact polystyrene melts

The method of reduced variables or superposition is applied to investigate the first normal stress difference (N₁)-temperature dependence over the shear rate (γ) range 10–1000 s^?1 for polystyrene (PS) and high-impact polystyrene (HIPS) melts, at temperatures of 180 C and above. These conditions are similar to those for industrial polymer processing. For PS, the first normal stress differences are obtained using Tanner's equation, leading to good agreement with values obtained by other authors and methods. For HIPS we have not found data in the literature for N₁ at shear rates above 10s^?1. In our case N₁ was obtained by measurements of entrance pressure losses. Correlations, based on master curves, are found for first normal stress difference in terms of shear rate and temperature. All samples follow the power law equation $\text{N}{}_1\text{= k}\text{γ}\text{?}{}^{\mathrm{m}}$, with values of m ranging from 0.50 to 0.64.     

Degradation of pre-aged polymers exposed to simulated recycling: Properties and thermal stability

Accelerated thermal and photo-aging of four homopolymers, low-density polyethylene (LDPE), high-density polyethylene (HDPE), polypropylene (PP) and high-impact polystyrene (HIPS), was performed and the impact of subsequent reprocessing conditions on their properties studied. Polymer samples oven-aged at 100 °C for varying periods of time or UV irradiated in a Weather-o-meter (WOM) at λ = 340 nm were reprocessed in a Brabender plasticorder at 190 °C/60 rpm for 10 min. Chemical changes and the evolution of rheological and mechanical properties accompanying the gradual degradation of the individual polymers were monitored and evaluated (DSC, FTIR, colorimetric method, MFI, tensile impact strength). LDPE and HIPS were found to be more susceptible to thermo-oxidation than HDPE and PP, whereas HDPE and PP were affected to a greater extent by UV exposure; the crucial role here is being played by the stabilization of the studied resins. In HDPE the scission and crosslinking reactions competed both in thermo-and photo-degradation. In the case of LDPE, scission prevailed over branching during thermo-oxidation, whereas photo-oxidation of the same sample led predominantly to crosslinking. Abrupt deterioration of the LDPE rheological properties after one week of thermal exposure was suppressed by re-stabilization. The scission reaction was also predominant for PP during thermo-oxidation, and it took place even faster during UV exposure. In the case of HIPS a slight photo-degradation of PS matrix is accompanied by simultaneous crosslinking of the polybutadiene component.     

To patterned binary polymer brushes via capillary force lithography and surface-initiated polymerization

An effective approach is described for the synthesis of binary patterned polymer brushes using a combination of capillary force lithography and surface-initiated polymerization. First, the approach calls for an ultrathin polystyrene (PS) mask to be deposited, in a pattern, over a surface to which a layer of polymerization initiator has already been anchored. Next, surface-initiated atom transfer radical polymerization (ATRP) is performed. This can graft the initial polymer brush onto those areas of the surface unprotected by the PS mask. After grafting is complete, the PS mask is removed and a second brush is synthesized on the newly exposed areas.