Solvent-induced crystallinity in poly(aryl-ether-ether-ketone) [PEEK]

The amount and structure of the crystals formed by the solvent-induced crystallization (SIC) following a sorption-desorption cycle of five fluids (benzene, toluene, chloroform, methylene chloride, and carbon disulfide) in amorphous PEEK was determined by wideangle x-ray scattering (WAXS). The SIC crystal structure was compared with that produced by thermal methods, both those formed at low temperature by heating the amorphous material 10–20°C above T_g or by cooling from the melt. Although smaller in size, the SIC crystals are tighter and more organized than those produced thermally. The WAXS data indicates that all five fluids produce approximately 35% crystallinity in PEEK. Gravimetric data suggest that a low-density region, consisting of either microvoids or highly disordered amorphous region, surrounds the crystals.     

Absorption of toluene in poly(aryl-ether-ether-ketone)

The absorption and swelling of poly(aryl-ether-ether-ketone) (PEEK) in toluene as a function of resin morphology and temperature in the range 35–95°C was investigated. In all cases the weight gain curves exhibit three characteristics: (1) an induction period, which is a strong function of both temperature and initial crystallinity, (2) a main absorption region, which is linear with square-root time, and (3) a final equilibrium value, namely, solubility. The solubility of amorphous PEEK decreases with temperature and the heat of solution is ?0.93 kcal/mol. The induction period varies with the fourth power of the crystallinity and decreases with temperature with an apparent activation energy of 50 kcal/mol. The strength of the interaction between the crystalline regions is markedly reduced at temperatures greater than 80°C. Swelling accompanying the absorption of the toluene is highly anisotropic with most of the dimensional changes occurring in the thickness direction. The deswelling process, however, is essentially isotropic. The concentration of toluene in solution has a strong effect on the transport process; the equilibrium solubility of toluene in amorphous PEEK immersed in a toluene/iso-octane mixture is a linear function of toluene concentration; but the pseudo-diffusion coefficient for the absorption of toluene varies approximately with the fourth power of its concentration.     

Sorption of organic vapors by polystyrene

Activity coefficients of benzene, toluene, cyclohexane, carbon tetrachloride, chloroform, and dichloromethane in binary solutions with polystyrene at 23.5°C have been determined using a piezo-electric sorption apparatus. The investigated solvent concentration ranges were 15 to 39 wt % for benzene, 14 to 29 wt % for toluene, 15 to 28 wt % for cyclohexane, 26 to 38 wt % for carbon tetrachloride, 24 to 46 wt % for chloroform, and 21 to 41 wt % for dichloromethane. The polystyrene (weight-averaged) molecular weights were 1.1 × 10⁵ and 6.0 × 10⁵ g/gmole. The weight-fraction activity coefficients (Ω₁ = a₁/w₁) of cyclohexane, toluene, and carbon tetrachloride in polystyrene solutions determined in this work agree within experimental error with previously published values determined by measurement of vapor pressure lowering and vapor absorption by thin films. We find disagreement, at low solvent concentrations, between our results for benzene and chloroform and previously published results. We have analyzed our results using Flory's version of corresponding-states polymer solution theory. The theory can account, qualitatively, for the cyclohexane and carbon tetrachloride results. It cannot account for the toluene, benzene, dichloromethane, or chloroform results.     

Surface Plasticization of Poly(ether ether ketone)

This paper describes a study of the surface plasticization and antiplasticization of an amorphous and a semicrystalline poly(ether ether ketone) (PEEK) in solvent environments using nanohardness method. A range of solvents (octane, chloroform, tetrachloroethane, acetone, dichlorobenzene, polyethyleneglycol (PEG), methanol and water) based on the Hilderbrand’s Solubility Parameter were selected as solvent environments. The results of the nanoindentation hardness experiments performed on the virgin and the solvent immersed polymeric surfaces are reported. The surface plasticization or antiplasticization is reported on the basis of the softening or the hardening of the near surface layers (?1 μm) after immersion of the polymeric surfaces in the solvent environments. Surface plasticization of the amorphous PEEK has been observed in organic solvents. The chlorine containing solvents have severely degraded the hardness of the amorphous polymer. A surface hardening of the amorphous PEEK has been observed after immersion in water. Semicrystalline PEEK was seen to exhibit a considerable inert behaviour to common organic solvents but chlorinated organic solvents and water have caused a decrease in the surface mechanical properties.     

Effects of methylene chloride sorption on the properties of poly(ether ether ketone)

Sorption of methylene chloride by poly(ether ether ketone) (PEEK) has been studied for both amorphous and highly crystalline polymer. After the determination of sorption and desorption curves, the crystallinity of the two materials after desorption was determined both by density and X-ray measurements. The experimental results indicate the existence of solvent-induced crystallization in initially amorphous PEEK and a virtual lack of this process in highly crystalline PEEK. In the latter case, the observed density increase is attributed to solvent compression and a decrease in free volume. The mechanical behavior of both PEEKs is consistent with their crystallinity levels. The mechanical behavior of both PEEKs before and after sorption allows us to discern the separate effects of the two processes to which the presence of methylene chloride in PEEK gives rise, i.e., plasticization and solvent-induced crystallization. © 1994 John Wiley & Sons, Inc.     

Quantitative nanoscale measurements of the thermomechanical properties of poly-ether-ether-ketone (PEEK)

Understanding the internal structure and organization of semicrystalline polymers, especially at the nanoscale, has many challenges for researchers to date. In this article, we demonstrate a quantitative method for investigating the local viscoelastic properties (i.e., storage and loss moduli, as well as loss tangent) of semicrystalline polyether-ether ketone (PEEK) through the combination of contact resonance atomic force microscopy (CR-AFM) and in situ local heating with a thermal probe. Furthermore, the local viscoelastic properties of the crystalline and amorphous phases were decoupled by performing thermal CR-AFM array mapping near the glass transition temperature of PEEK (T_g, 143 °C). A distinct bimodal distribution of tip-sample interaction was observed for PEEK near its T_g, providing a means to estimate the T_g and the degree of crystallinity of PEEK.     

Dynamic relaxation behavior of solvent-crystallized poly(ether ether ketone)

The dynamic relaxation behavior of solvent-crystallized poly(ether ether ketone) (PEEK) has been investigated in the region of the glass-rubber (α) relaxation using dynamic mechanical and dielectric methods. Amorphous PEEK films were exposed to saturated methylene chloride and acetone vapor, with solvent-induced crystallization observed for both penetrants. Sample desorption at elevated temperatures (under vacuum) resulted in virtually complete removal of residual penetrant, thus providing for the measurement of relaxation characteristics independent of plasticization. Both dynamic mechanical and dielectric studies indicated a marked positive offset in the isochronal relaxation temperatures of the solvent-crystallized samples relative to thermally crystallized specimens of comparable bulk crystallinity, and a higher apparent activation energy in the solvent-crystallized case. These results are consistent with the evolution of a tighter crystalline morphology (i.e., smaller crystal long spacing) in the solvent-crystallized samples, the crystallites imposing a greater degree of constraint on the long-range motions of the amorphous chains inherent to the glass-rubber relaxation. © 1994 John Wiley & Sons, Inc.     

Preparation of a Carbon-Coated SPME Fiber and Application to the Analysis of BTEX and Halocarbons in Water

A carbon-coated fiber for solid-phase microextraction (SPME) has been prepared from powdered activated carbon (PAC) and a fused-silica fiber. Scanning electron microscopy of the coating revealed the carbon particles were uniformly distributed on the surface of the fiber substrate. Efficient extraction of BTEX (benzene, toluene, ethylbenzene, p-xylene, and o-xylene) and halocarbons (chloroform, trichloroethylene, and carbon tetrachloride), with short extraction and desorption times, was achieved by use of the coated fiber. The maximum working temperature of the coated fiber was 300 °C and the lifetime was over 140 desorption operations at 260 °C. Limits of quantification (LOQ) of the SPME method for the eight analytes ranged from 0.01 to 0.94 μg L⁻¹, and relative standard deviations (RSD) were below 7.2% (n=6). Recoveries were 87.9–113.4% when the method was applied to the analysis of BTEX and the halocarbons in real aqueous samples. An erratum to this article is available at .     

Synthesis of a random copolymer and its compatibility for thermotropic liquid crystalline polymer/poly(ether ether ketone) blends

A random copolymer (RCP) containing poly(ether ether ketone) (PEEK) and thermotropic liquid crystalline polymer (TLCP) segments was synthesized. Its chemical structure and liquid crystalline properties were characterized by FT‐IR, differential scanning calorimetry (DSC) and polar light microscopy (PLM) respectively. A single glass transition temperature (T_g) at 134.0°C, a melting temperature (T_m) at 282.0°C and a temperature of ignition (T_i) at 331.3°C can be observed. Blends of PEEK and TLCP with and without RCP as compatibilizer were prepared by extrusion and the effect of RCP on the thermal properties, dynamic mechanical properties, morphology and static tensile mechanical properties of blends was investigated by means of DSC, dynamic mechanical analysis (DMA), scanning electron microscopy (SEM), etc. Dynamic mechanical measurements indicated that there appeared to be only a single tan δ peak resulting from the glass transition of the PEEK‐rich phase and the T_g value shifted towards higher temperature due to the presence of compatibilizer, as suggested partial compatibility. Morphological investigations showed that the addition of RCP to binary blends reduced the dispersed phase size and improved the interfacial adhesion between the two phases. The ternary compatibilized blends showed enhanced tensile modulus compared to their binary blends without RCP. The strain at break decreased for the ternary blends due to embrittlement of the matrix by the incorporation of some RCP to the matrix phase. Copyright © 2007 John Wiley & Sons, Ltd.     

Crystallinity in PEEK and PEK after mechanical testing and its dependence on strain rate and temperature

This work extends the results of previous workers on the influence of drawing on the crystallinity of PEEK and PEK to test temperatures well above T_g and to strain rates up to 10³ s⁻¹. The study thus includes measurement of crystallinity in samples tested in the strain rate regime where large increases in flow stress have previously been noted in these and other polymers. The results are in reasonable agreement with other workers on PEEK and are representative of the behavior of both PEEK and PEK at temperatures up to 200°C and strain rates up to 10² s⁻¹. However at a strain rate of 10³ s⁻¹ a dramatic increase in crystallinity and reduction in d-spacing is observed. It is speculated that a change in crystalline morphology induced by the high rate testing may account for the observed changes in spacing, crystallinity, and flow stress. © 1996 John Wiley & Sons, Inc.     

Surface modification of poly(aryl ether ether ketone) (PEEK) film by covalent coupling of amines and amino acids through a spacer arm

Using the wet-chemistry technique, we selectively reduced the surface of the PEEK film (PEEK-OH), and covalently fixed hexamethylene diisocyanate by addition onto the hydroxyl functions. The resulting PEEK-NCO film displayed free isocyanate termini, the basic hydrolysis of which gave the PEEK-NH₂ film in 85% extent of derivatization. The PEEK-NCO film reacted with trifluoroethylamine in toluene, trifluoroethylamine in PBS buffer, GABA, and lysine in PBS buffer to furnish, respectively, the PEEK-CF₃(A), PEEK-CF₃(B), PEEK-CO₂H, and PEEK(NH₂)CO₂H films in 80%, 45%, 30%, and 25% extents of derivatization, as determined from the F/C and N/C atomic ratios recorded in the corresponding XPS spectra. The surface reactivity of the PEEK-NH₂ and PEEK-NCO films was assayed by coupling with appropriate ³H labels followed by liquid scintillation counting of the sample-associated radioactivity. The PEEK-NH₂, PEEK-CO₂H, and PEEK-(NH₂)CO₂H films were used as substrates for the cultivation of CaCo₂ epithelial cells; the presence of surface amine and carboxyl functions significantly improves the cellular adhesion and growth. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 3779–3790, 1997     

A comparison of the strength of autohesion of plasma treated amorphous and semi‐crystalline PEEK films

Polyether ether ketone (PEEK) is a promising material for the encapsulation of electronic components for medical implants but a strong and hermetic joining technology is required. Autohesion is a self‐bonding method that avoids the need for adhesives. The strengths of autohesive joins using amorphous and semi‐crystalline PEEK films after surface activation using RF plasma were compared. Both types of PEEK films showed successful autohesion after activation with the bond strength of the amorphous sample being twice as high as the bond strength of the semi‐crystalline sample. Plasma treatment increased the autohesion strength of PEEK with no observed change in surface roughness (as measured by profilometer). The water contact angle was reduced by the treatment. X‐ray photoelectron spectroscopy (XPS) was carried out to determine surface chemistry. In the case of the semi‐crystalline surface, plasma treatment increased the relative percentage of C? O functional groups compared to the untreated surface. For treated surfaces nitrogen concentration correlated positively with bond strength while oxygen concentration correlated negatively with the semi‐crystalline PEEK samples and positively with the amorphous PEEK samples. The oxygen groups most likely are formed after the treatment by ambient oxidation are not conducive to bond formation, possibly because of the quenching of radicals that would otherwise form links. Copyright © 2010 John Wiley & Sons, Ltd.     

Melting behavior of poly(ether ether ketone) in its blends with poly(ether imide)

We detail the melting behavior of poly(ether ether ketone) (PEEK) and investigate its melting behavior in miscible blends with poly(ether imide) (PEI). The determination of the equilibrium melting point (T_m⁰) of PEEK is discussed by considering its inhomogeneous morphology. T_m⁰ is obtained by a long extrapolation of a Hoffman–Weeks plot to 384°C. Hindrance of PEEK crystal reorganization induced by PEI during heating is observed over the blend composition investigated (20–75 wt % PEEK). This behavior is correlated with the incorporation of PEI in the interlamellar zones of PEEK crystals. The interaction parameter χ of PEEK/PEI blends is estimated by the equilibrium melting point depression. This gives the interaction density B = ?1.2 cal/cm³, and x = ?0.40 at 400°C. © 1993 John Wiley & Sons, Inc.     

Polymerization of 4-phenyl-1-butyne catalyzed by metathesis and Ziegler–Natta catalysts

The polymerization of 4-phenyl-1-butyne was carried out using metathesis and Ziegler-Natta catalysts. Especially, the Fe(acac)₃-AlEt₃ catalyst with toluene as a solvent produced an extremely high molecular weight polymer of M_w ≈ 10⁶. Solubility of the polymers at room temperature in organic solvents such as benzene, toluene, dichloromethane, chloroform, and THF was excellent despite their high molecular weights. It has been indicated that the polymer prepared by the Fe(acac)₃-AlEt₃ catalyst is of cis form with a high stereoregularity. © 1993 John Wiley & Sons, Inc.     

Relationship between morphology and glass transition temperature in solvent-crystallized poly(aryl ether ketones)

The relationship between semicrystalline morphology and glass transition temperature has been investigated for solvent-crystallized poly(ether ether ketone) (PEEK) and poly(ether ketone ketone) (PEKK). Solvent-crystallized specimens of both PEEK and PEKK displayed a sizeable positive offset in T_g compared to quenched amorphous specimens as well as thermally crystallized specimens of comparable bulk crystallinity; the offset in T_g for the crystallized samples reflected the degree of constraint imposed on the amorphous segments by the crystallites. Small-angle X-ray scattering studies revealed markedly smaller crystal long periods (d) for the solvent-crystallized specimens compared to samples prepared by direct cold crystallization. The strong inverse correlation observed between T_g and interlamellar amorphous thickness (l_A) based on a simple two-phase model was in excellent agreement with data reported previously for PEEK, and indicated the existence of a unique relationship between glass transition temperature and morphology in these poly(aryl ether ketones) over a wider range of sample preparation history and lamellar structure than was previously reported. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36 : 65–73, 1998     

NMR Microscopy of an “Anisotropic” Polymer

Two different samples of high-density polyethylene (HDPE) have been studied. One (isotropic) is extracted from the material core whereas the other (anisotropic) involves two sides which have been in contact with the injection mold. It is observed by NMR microscopy (using radiofrequency field gradients) that these two sides favor toluene penetration into the material. The distribution of toluene nuclear spin relaxation times (extracted from proton T₁ and T₂ images) exhibits likewise important differences between the two samples. These differences can be accounted for by partial molecular ordering at the vicinity of the “mold sides”. Finally, in investigating the anisotropic sample (without solvent), three different phases (two amorphous and one crystalline) are revealed by ¹³C chemical shift imaging experiments (performed with radiofrequency field gradients under CP/MAS conditions). Each amorphous component is preferentially present at one of the two “mold sides”.     

Vitrification/devitrification phenomena during isothermal and nonisothermal crystallization of poly(aryl–ether–ether–ketone) (PEEK) and PEEK/poly(ether–imide) blends

We have established time–temperature transformation and continuous-heating transformation diagrams for poly(ether–ether–ketone) (PEEK) and PEEK/poly(ether–imide) (PEI) blends, in order to analyze the effects of relaxation control on crystallization. Similar diagrams are widely used in the field of thermosetting resins. Upon crystallization, the glass transition temperature (T_g) of PEEK and PEEK/PEI blends is found to increase significantly. In the case of PEEK, the shift of the α-relaxation is due to the progressive constraining of amorphous regions by nearby crystals. This phenomenon results in the isothermal vitrification of PEEK during its latest crystallization stages for crystallization temperatures near the initial T_g of PEEK. However, vitrification/devitrification effects are found to be of minor importance for anisothermal crystallization, above 0.1°C/min heating rate. In the case of PEEK/PEI blends, amorphous regions are progressively enriched in PEI upon PEEK crystallization. This promotes a shift of the α-relaxation of these regions to higher temperatures, with a consequent vitrification of the material when crystallized below the T_g of PEI. The data obtained for the blends in anisothermal regimes allow one to detect a region in the (temperature/heating rate) plane where crystallization proceeds in the continuously close proximity of the glass transition (dynamic vitrification). These experimental findings are in agreement with simple simulations based on a modified Avrami model coupled with the Fox equation. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 919–930, 1998     

Effect of solvent upon competitive liquid-liquid extraction of alkali metal cations by isomeric dibenzo-16-crown-5-oxyacetic acids

The selectivity and efficiency of competitive liquid-liquid extraction of alkali metal cations into organic solvents containingsym-(octyl)dibenzo-16-crown-5-oxyacetic acid (2) andsym-bis[4(5)-tert-butylbenzo]-16-crown-5-oxyacetic acid (3) have been determined. Solvents examined include: dichloromethane, chloroform, carbon tetrachloride, 1,2-dichloroethane, 1,1,1-trichloroethane, benzene, toluene,p-xylene, chlorobenzene, 1,2-dichlorobenzene, and 1,2,3,4-tetrahydronaphthalene. The Na⁺/K⁺ and Na⁺/Li⁺ extraction ratios are highest in chloroform. The extraction selectivity is found to correlate with the diluent parameter (DP) of the organic solvent.This paper is dedicated to the memory of the late Dr C. J. Pedersen.     

Oxidation of polypropylene in benzene solution

The oxidation of both amorphous and crystalline polypropylene in benzene solution was studied at 100–130°C. tert-Butyl peroxide was used as an initiator. The kinetic behavior of the amorphous and crystalline forms differs slightly; the oxidation rate of the amorphous type is slower for a given polymer and initiator concentration. The oxidation rate of solutions of the crystalline form can be simply described by the expression: R₀ = 1.87 × 10¹³ exp {?29,000/RT} [t-Bu₂O₂]^0.58[polypropylene]^0.73, mole/l.-min. Product analyses of the oxidized solutions are incomplete, but the results do show that only ～40% of the absorbed oxygen is present as hydroperoxide. Further, much of the hydroperoxide is present in low molecular weight polar fragments which are acetone-soluble. These results show that oxidized polypropylene cannot be regarded simply as “polypropylene hydroperoxide” with repeating hydroperoxide groups attached to the polymer chain in 1,3,5… (tertiary) positions.     

Improvement of HS-SPME for analysis of volatile organic compounds (VOC) in water samples by simultaneous direct fiber cooling and freezing of analyte solution

The sensitivity and precision of headspace solid-phase micro extraction (HS-SPME) at an analyte solution temperature (T _as) of +35 °C and a fiber temperature (T _fiber) of +5 °C were compared with those for HS-SPME at T _as and T _fiber of −20 °C for analysis of the volatile organic compounds benzene, 1,1,1-trichloroethane, trichloroethylene, toluene, o-xylene, ethylbenzene, m/p-xylene, and tetrachloroethylene in water samples. The effect of simultaneous fiber cooling and analyte solution freezing during extraction was studied. The compounds are of different hydrophobicity, with octanol/water partition coefficients (Kow) ranging from 126 and 2511. During a first set of experiments the polydimethylsiloxane (PDMS) SPME fiber was cooled to +5 °C with simultaneous heating of the aqueous analyte solution to +35 °C. During a second set of experiments, both SPME fiber holder and samples were placed in a deep freezer maintained at −20 °C for a total extraction time of 30 min. After approximately 2 min the analyte solution in the vial began to freeze from the side inwards and from the bottom upwards. After approximately 30 min the solution was completely frozen. Analysis of VOC was performed by coupling HS-SPME to gas chromatography-mass spectrometry (GC-MS). In general, i.e. except for tetrachloroethylene, the sensitivity of HS-SPME increased with increasing compound hydrophobicity at both analyte solution and fiber temperatures. At T _as of +35 °C and T _fiber of +5 °C detection limits of HS-SPME were 0.5 μg L⁻¹ for benzene, 1,1,1-trichloroethane, trichloroethylene, and tetrachloroethylene, 0.125 μg L⁻¹ for toluene, and 0.025 μg L⁻¹ for ethylbenzene, m/p-xylene, and o-xylene. In the experiments with T _as and T _fiber of −20 °C, detection limits were reduced for compounds of low hydrophobicity (Kow<501), for example benzene, toluene, 1,1,1-trichloroethane, and trichloroethylene. In the concentration range 0.5–62.5 μg L⁻¹, the sensitivity of HS-SPME was enhanced by a factor of approximately two for all compounds by performing the extraction at −20 °C. A possible explanation is that freezing of the water sample results in higher concentration of the target compounds in the residual liquid phase and gas phase (freezing-out), combined with enhanced adsorption of the compounds by the cooled fiber. The precision of HS-SPME, expressed as the relative standard deviation and the linearity of the regression lines, is increased for more hydrophobic compounds (Kow>501) by simultaneous direct fiber cooling and freezing of analyte solution. Background contamination during analysis is reduced significantly by avoiding the use of organic solvents.