Effect of multiscale structure on the gas barrier properties of poly(lactic acid)/Ag nanocomposite films

Poly(lactic acid) (PLA) is the most suitable for biodegradable packaging film because of its excellent integrated property, but the poor gas barrier property is its weakness. In this study, a nanocomposite film based on PLA incorporated with 0‐, 1‐, 3‐, 5‐, 10‐, or 15‐wt% nano‐Ag was developed. Effect of multiscale structure on the barrier properties of PLA/nano‐Ag films was studied. The PLA nanocomposite film with 5‐wt% nano‐Ag had the lowest water vapor permeability (WVP) value. Oxygen transmission rate (OTR) value for PLA nanocomposites with 3‐wt% nano‐Ag was found to be the lowest among all the samples. Multiscale structure was demonstrated by the scanning electron microscopy, Fourier transform‐infrared spectroscopy, X‐ray diffraction measurement, and differential scanning calorimetry results. The crystallinity of the PLA phase increased with the content of nano‐Ag in the PLA composites. The evolution of the PLA phase crystallinity could improve the barrier properties of PLA/nano‐Ag composite films for food packaging applications. From the view of multiscale structure, it is better to achieve a balance among short‐range conformation in the amorphous region, long‐range‐ordered structure, and ordered aggregated structure to improve the barrier properties of PLA/nano‐Ag composite films.     

Characteristics and degradation of hybrid composite films prepared from PVA,starch and lignocellulosics

A research cooperation between USDA and the University of Pisa led to the development of several composite blends of poly(vinyl alcohol) (PVA) and lignocellulosic fibers. The cast films were prepared by blending orange fibers (OR-fibers) and PVA with and without cornstarch to yield flexible and cohesive films. To improve properties, films were also prepared by crosslinking PVA, starch and OR-fibers with hexamethoxymethylmelamine (HMMM). Films were evaluated for their thermal stability, water permeability and biodegradation. Thermal gravimetric analyses indicated the potential usefulness of such blends in several thermoplastic applications. Films were permeable to water, and retained the moisture content in the soil while retaining their integrity. Films generally biodegraded within 30 days in compost, achieving between 50-80% mineralization. Both neat PVA and blends that had been crosslinked showed comparatively slow degradation. A possible stimulating effect of lingocellulosic fillers on the biodegradation of PVA in blends has been observed.     

Films prepared from electrosterically stabilized nanocrystalline cellulose

Electrosterically stabilized nanocrystalline cellulose (ENCC) was modified in three ways: (1) the hydroxyl groups on C2 and C3 of glucose repeat units of ENCC were converted to aldehyde groups by periodate oxidation to various extents; (2) the carboxyl groups in the sodium form on ENCC were converted to the acid form by treating them with an acid-type ion-exchange resin; and (3) ENCC was cross-linked in two different ways by employing adipic dihydrazide as a cross-linker and water-soluble 1-ethyl-3-[3-(dimethylaminopropyl)] carbodiimide as a carboxyl-activating agent. Films were prepared from these modified ENCC suspensions by vacuum filtration. The effects of these three modifications on the properties of films were investigated by a variety of techniques, including UV-visible spectroscopy, a tensile test, thermogravimetric analysis (TGA), the water vapor transmission rate (WVTR), and contact angle (CA) studies. On the basis of the results from UV spectra, the transmittance of these films was as high as 87%, which shows them to be highly transparent. The tensile strength of these films was increased with increasing aldehyde content. From TGA and WVTR experiments, cross-linked films showed much higher thermal stability and lower water permeability. Furthermore, although the original cellulose is hydrophilic, these films also exhibited a certain hydrophobic behavior. Films treated by trichloromethylsilane become superhydrophobic. The unique characteristics of these transparent films are very promising for potential applications in flexible packaging and other high-technology products.     

Development of Ginkgo (Ginkgo biloba) Nut Starch Films Containing Cinnamon (Cinnamomum zeylanicum) Leaf Essential Oil

There have been many studies on the development biodegradable films using starch isolated from various food sources as a substitute for synthetic plastic packaging films. In this study, starch was extracted from ginkgo (Ginkgo biloba) nuts, which were mainly discarded and considered an environment hazard. The prepared starch (GBS) was then used for the preparation of antioxidant films by incorporating various amounts of cinnamon (Cinnamomum zeylanicum) essential oil (CZEO), which provides antioxidant activity. The prepared GBS films with CZEO were characterized by measuring physical, optical, and thermal properties, along with antioxidant activity (ABTS, DPPH, and FRAP) measurements. With the increasing amount of CZEO, the flexibility and antioxidant activities of the GBS films increased proportionally, whereas the tensile strength of the films decreased. The added CZEO also increased the water vapor permeability of the GBS films, and the microstructure of the GBS films was homogeneous overall. Therefore, the obtained results indicate that the developed GBS films containing CZEO are applicable as antioxidant food packaging.     

Optimization of the Physical,Optical and Mechanical Properties of Composite Edible Films of Gelatin,Whey Protein and Chitosan

The aim of this work was to evaluate the effect of the concentration of gelatin (G) (3–6 g), whey protein (W) (2.5–7.5 g) and chitosan (C) (0.5–2.5 g) on the physical, optical and mechanical properties of composite edible films (CEFs) using the response surface methodology (RSM), as well as optimizing the formulation for the packaging of foods. The results of the study were evaluated via first- and second-order multiple regression analysis to obtain the determination coefficient values with a good fit (R ˃ 0.90) for each of the response variables, except for the values of solubility and b*. The individual linear effect of the independent variables (the concentrations of gelatin, whey protein and chitosan) significantly affected (p ≤ 0.05) the water vapor permeability (WVP), strength and solubility of the edible films. The WVP of the edible films varied from 0.90 to 1.62 × 10⁻¹¹ g.m/Pa.s.m², the resistance to traction varied from 0.47 MPa to 3.03 MPa and the solubility varied from 51.06% to 87%. The optimized values indicated that the CEF prepared with a quantity of 4 g, 5 g and 3 g of gelatin, whey protein and chitosan, respectively, provided the CEF with a smooth, continuous and transparent surface, with L values that resulted in a light-yellow hue, a lower WVP, a maximum strength (resistance to traction) and a lower solubility. The results revealed that the optimized formulation of the CEF of G–W–C allowed a good validation of the prediction model and could be applied, in an effective manner, to the food packaging industry, which could help in mitigating the environmental issues associated with synthetic packaging materials.     

Cold water fish gelatin films: Effects of cross-linking on thermal, mechanical, barrier, and biodegradation properties

Gelatin was extracted from Alaska pollock (Theragra chalcogramma) and Alaska pink salmon (Oncorhynchus gorbuscha) skins and cast into films. The fish gelatin films’ tensile, thermal, water vapor permeability, oxygen permeability, and biodegradation properties were compared to those of bovine and porcine gelatin films. In addition, fish gelatin films were cross-linked with glutaraldehyde. Pollock and salmon gelatin films had comparable tensile properties, but had lower tensile strength and percent elongation than mammalian gelatin films. The lower strength and elongation might have been due to lower structural gelatin levels present in fish gelatin films. The addition of cross-linkers had little effect on tensile properties and melting temperatures of fish gelatin films. Pollock gelatin films had the lowest water vapor and oxygen permeability values, whereas mammalian gelatin films had the highest permeability values. Cross-linking resulted in lower water vapor permeability for salmon gelatin films and higher oxygen permeability for pollock gelatin films. However, all fish gelatin films had better water vapor and oxygen barrier properties than mammalian gelatin films. Also, fish gelatin films degraded faster than mammalian gelatin films.     

Modified whey protein coatings for improved gas barrier properties of biodegradable films

As a result of environmental concern, there is an increasing interest in the development of biodegradable polymers for packaging with suitable properties, as an alternative to the synthetic petroleum‐based polymers. However, such biodegradable polymers are prevented for use in wide industrial and commercial packaging because of their limited gas and vapor barrier properties. This obstacle urges innovative strategies to achieve enhanced gas barrier properties using “bio‐layering” technologies. Whey protein isolate (WPI), a by‐product of the cheese industry, has quite promising properties for packaging purposes. It possesses good oxygen, aroma, and oil barrier properties; however, its permeability to water vapor is high. In this study, several WPI coatings were obtained, adding polyvinyl alcohol and pectin to improve the coated film properties; in addition, nanoclays were used to improve water vapor barrier properties. Comparison of neat poly (lactic acid) film versus poly (lactic acid) coated with WPI presented advantage of the later: improvement of about 90% in the oxygen barrier properties and about 27% in the water vapor barrier properties. Copyright © 2016 John Wiley & Sons, Ltd.     

Microfibrillated cellulose (MFC): pullulan bionanocomposite films

The aim of this work was to develop and characterize microfibrillated cellulose (MFC)/pullulan bionanocomposites. Fourier transform infrared spectroscopy suggested that the affinity between the two polymers resulted in new hydrogen bonding of the nanocomposite materials compared to pristine pullulan. At the same time, an increase in crystallinity was observed proportional to the amount of MFC used, as shown by the X-ray analyses. Accordingly, final films showed improved mechanical properties proportionally to the filler loading, with impressive elastic modulus and tensile strength of ~4.50 GPa and ~60 MPa, respectively, for the sample containing 10 % MFC. However, as demonstrated by the moisture sorption isotherms, the addition of MFC did not help reduce the amount of water adsorbed by the samples. In addition, the oxygen and water vapor permeability data clearly showed that final films still suffered high relative humidity values, whereas their barrier performance toward oxygen was excellent under dry conditions, with O₂ permeability coefficients (P′O ₂) comparable with those of common high barrier films/coatings. Finally, while the nanocomposites in the form of films had high haze values (from 23 to 40 %), the same nanocomposites in the form of coatings were decidedly more transparent, which suggests that their use as thin layers could be more suitable when the “see-through” capability must be preserved, for example in food packaging applications.     

Physical and mechanical testing of essential oil-embedded cellulose ester films

Polymer films made from cellulose esters are useful for embedding plant essential oils, either for food packaging or air freshener applications. Studies and testing were done on the physical and mechanical properties of cellulose ester-based films incorporating essential oils (EO) from lemongrass (Cybopogon citratus), rosemary pepper (Lippia sidoides) and basil (Ocimum gratissimum) at concentrations of 10 and 20% (v/w). Results obtained showed that, in all films, the addition of the essential oil caused a decrease in the water vapor permeability due to the hydrophobic nature of the oil. The use of 20% of EO caused lower transparency of the films, although the change was not observed visually. Mechanical testing was done on cellulose acetate, cellulose acetate propionate and cellulose acetate butyrate. It was found that incorporation of lemongrass, basil and rosemary pepper EO significantly affected the Young's modulus, tensile strength and elongation at break of the cellulose ester films. The results suggested that the essential oils interacted with the polymers like plasticizers. The results were confirmed with thermal and microscopic studies.     

Development of PE/PCL Bilayer Films Modified with Casein and Aluminum Oxide

The studied samples were prepared from polyethylene (PE) polymer which was coated with modified polycaprolactone (PCL) film in order to obtain bilayer films. Thin PCL film was modified with casein/aluminum oxide compound to enhance vapor permeability as well as mechanical and thermal properties of PE/PCL films. Casein/aluminum oxide modifiers were used in order to achieve some functional properties of polymer film that can be used in various applications, e.g., reduction of water vapor permeability (WVTR) and good mechanical and thermal properties. Significant improvement was observed in mechanical properties, especially in tensile strength as well as in water vapor values. Samples prepared with aluminum oxide particles indicated significantly lower values up to 60%, and samples that were prepared with casein and 5% Al₂O₃ showed the lowest WVTR value.     

New aromatic benzazole polymers II: Synthesis and conductivity of benzobisthiazole-co-polymers incorporated with 4-N,N-dimethylaminotriphenylamine groups

New aromatic benzobisthiazole copolymers containing 10–70 mol % of 4-N,N-dimethylamino-triphenylamine functionality were prepared from the respective dinitrile or dicarboxylic acid monomers, terephthalic acid, and 2,5-diamino-1,4-benzene-dithiol dihydrochloride in polyphosphoric acid. At the first approximation, the copolymers containing 10 mol % or less of the triarylamino moieties in the polymer chains still preserve the capability to form anisotropic (nematic) solutions at 10 wt % polymer concentration. This is an important requirement for processing the copolymers into fibers and films with good to excellent mechanical properties. Films with good mechanical integrity were cast from the dilute methanesulfonic acid solutions of the copolymers under reduced pressure. They showed electrical conductivity values of the order of 10⁻¹¹–10⁻¹⁰ S/cm in pristine state, with four to seven orders of magnitude increase upon exposure to mild oxidizing agents such as iodine vapor. On the contrary, the parent polymer, poly(p-phenylene benzobisthiazole) is an insulator with conductivity of less than 10⁻¹² S/cm, and its conductivity does not improve at all with exposure to iodine vapor. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 713–724, 1998     

Evaluation of methoxy polyethylene glycol‐polylactide diblock copolymers as additive in hypromellose film coating

This paper deals with a new application of diblock methoxy polyethylene glycol‐polylactide block copolymers, a class of synthetic biomaterials largely studied in the pharmaceutical and biomedical fields owing to their favorable properties such as biocompatibility, biodegradability, low immunogenicity, and good mechanical properties. In this work, these materials were evaluated as additives for gastro‐soluble pharmaceutical coating aimed to reduce film stiffness and water permeability. Two copolymers with different polylactide chain lengths were synthesized and characterized in term of molecular weight and solid‐state properties. A series of free films with different hypromellose/copolymers ratio were prepared and characterized in terms of appearance, components miscibility, plasticity, and water vapor permeability. The obtained results demonstrate that copolymers effectively influence hypromellose film properties according to their concentration and molecular weight. Specifically, the addition of the copolymer with a molecular weight of 6.5 kDa in a ratio hypromellose:polymer 5:1, allowed to obtain films with good appearance, improved plasticization, and water permeability properties. For higher molecular weight, copolymer or different ratios was not possible to observe the improvement of all the properties at the same time. The results also make possible to define the critical features to improve in order to use block copolymers as additive in hypromellose film coating. The availability of new water‐soluble additives able to work as plasticizer and moisture sealer in polymeric films represents an important progress not only in the field of pharmaceutical coating but also in that of food coatings, as for example in the formulation of edible films. Copyright © 2013 John Wiley & Sons, Ltd.     

PEC films prepared from Chitosan-Alginate coacervates

Chitosan-alginate polyelectrolyte complex (PEC) have been prepared in situ in beads and microspheres. This study examines the preparation of suitable chitosan-alginate coacervates for casting into homogeneous PEC films for potential applications in packaging, controlled release systems and wound dressings. Coacervation between chitosan and alginate was rapid, but the rate may be controlled with the addition of water miscible organic solvents. Compared with ethanol and PEG200, acetone was the more promising solvent moderator. Suspensions of fine, uniformly dispersed coacervates were produced by a dropwise addition of 0.25% w/v chitosan solution (solvent: 1: 1 v/v of 2% acetic acid and acetone) into 0.25% w/v sodium alginate solution in water under rapid agitation. The PEC films were transparent and flexible. They exhibited high permeability to water vapor, but resisted complete dissolution in 0.1 M HCI, distilled water and pH 7.4 phosphate buffer solution. Microscopic heterogeneity in the films could be reduced by immersion in aqueous media, but this was accompanied by modifications in the thickness, permeability and mechanical property of the films.     

Studies on functional properties of PCL films modified by electron radiation and TAIC additive

Investigation of the effect of electron radiation and triallyl isocyanurate (TAIC) on the functional properties of poly(ε-caprolactone) (PCL) films was the aim of the present paper. The mechanical properties from static tensile tests, resistance to strain at elevated temperatures, permeability of oxygen and water vapor, shrinkage, luminous transmittance, haze and surface free energy were determined. It was found that irradiation of PCL containing TAIC induces larger and more distinct changes in the film properties with regard to the irradiation of PCL with no TAIC. This fact results from formation of a crosslinked structure, in which TAIC participates in linking of PCL macromolecules. The extent of observed changes essentially depends on the magnitude of the electron radiation dose. It was also found that films obtained exhibit a two-phase structure (crosslinked and non-crosslinked) in the case of samples with TAIC, and structural changes associated with elongation of macromolecules, formation of branched structures or polymer degradation in the case of samples with no this compound.     

Tannery trimming waste based biodegradable bioplastic: Facile synthesis and characterization of properties

In the present research, the untanned proteinaceous trimming waste from tanneries was used to prepare highly flexible and transparent bioplastic films. Composite bioplastic films were fabricated by blending trimming hydrolysate powder and polyvinyl alcohol using the solution casting method. In addition, a non-toxic and relatively inexpensive bio-crosslinker – citric acid was used as a plasticizer/crosslinking agent. The effects of citric acid concentration on the mechanical properties, thermal stability, transparency and anti-microbial properties of the bioplastic films were investigated. Crosslinking interactions by the citric acid on the constituents of the bioplastic were confirmed using FTIR/ATR. Also, the surface microstructure of the films was studied using SEM. The resultant bioplastic films were smooth, uniform and defect-free. Citric acid used in the bioplastic blend formulation clearly acted as a plasticizer at higher concentrations. The trimming waste-based bioplastic with the citric acid concentration of 40% exhibited an outstanding tensile strength above 20 MPa and extremely high elongation at break value greater than 343%. The bioplastic degraded to an extent of 62% within 70 days under the soil burial test. The transparency of the bioplastics was comparable with the LDPE and PP-like conventional plastics. The anti-microbial properties of the films are the positive aspects brought about by the presence of citric acid interactions. Consequently, trimming based bioplastics may become a future friendly alternative to fossil derived plastics having applicability in packaging, wound healing and other biocompatible applications.     

High-performance membranes for pervaporation II. Crosslinked poly(vinyl alcohol)–poly(acrylic acid) blends

Dense membranes made by crosslinking of poly(vinyl alcohol) (PVA) with poly(acrylic acid) (PAA) were prepared and tested in pervaporation and differential permeation of water–alcohol mixtures. Instead of a decrease of permeation flux as generally observed with most crosslinking agents, an increase in the permeability was observed with PAA crosslinked membranes at low PAA contents. The permeation flux increases with PAA contents in the polymer with no selectivity reduction for membranes containing less than 15 wt. % PAA. The membranes show good performances to water–2-propanol and water–ethanol mixtures, i.e. high fluxes and high selectivities to pure water. The membranes were stable and highly permeable to water. The enhancement of the permeability of PVA can be explained by a reduced crystallinity and an improved diffusivity due to the presence of PAA.     

Synthesis, characterization and in vitro degradation study of a novel and rapidly degradable elastomer

Biodegradable elastomers represent a useful class of biomaterials. In this paper, a novel biodegradable elastomer, poly(PEG-co-CA) (PEC), was synthesized by condensation of poly(ethylene glycol) (PEG) and citric acid (CA) under atmospheric pressure without any catalyst. We first synthesized a pre-polymer by carrying out a controlled condensation reaction between PEG and citric acid, and then post-polymerised and simultaneously cross-linked the pre-polymer in the mould at 120 °C. The pre-polymer was characterized by FT-IR, ¹H NMR, ¹³C NMR, GPC and DSC. A series of polymers were prepared at different post-polymerisation time and different monomer ratios. Measurements on the mechanical properties of PEC testified that the new polymers are elastomers with low hardness and big elongation, and hydrolytic degradation of the polymer films in a buffer of pH 7.4 at 37 °C showed that PEC had excellent degradability (all the films show the weight losses more than 60% after 96 h incubation). The different post-polymerisation time and monomer ratio had strong influence on the degradation rates and mechanical performances. The material is expected to be useful for controlled drug delivery and other biomedical applications.     

Biodegradable poly(propylene carbonate)/layered double hydroxide composite films with enhanced gas barrier and mechanical properties

Relatively well crystallized and high aspect ratio Mg-Al layered double hydroxides(LDHs) were prepared by coprecipitation process in aqueous solution and further rehydrated to an organic modified LDH(OLDH) in the presence of surfactant. The intercalated structure and high aspect ratio of OLDH were verified by X-ray diffraction(XRD) and scanning electron microscopy(SEM). A series of poly(propylene carbonate)(PPC)/OLDH composite films with different contents of OLDH were prepared via a melt-blending method. Their cross section morphologies, gas barrier properties and tensile strength were investigated as a function of OLDH contents. SEM results show that OLDH platelets are well dispersed within the composites and oriented parallel to the composite sheet plane. The gas barrier properties and tensile strength are obviously enhanced upon the incorporation of OLDH. Particularly, PPC/2%OLDH film exhibits the best barrier properties among all the composite films. Compared with pure PPC, the oxygen permeability coefficient(OP) and water vapor permeability coefficient(WVP) is reduced by 54% and 17% respectively with 2% OLDH addition. Furthermore, the tensile strength of PPC/2%OLDH is 83% higher than that of pure PPC with only small lose of elongation at break. Therefore, PPC/OLDH composite films show great potential application in packaging materials due to its biodegradable properties, superior oxygen and moisture barrier characteristics.     

Properties of nitrocellulose‐coated and polyethylene‐laminated chitosan and whey films

Chitosan (chitosan acetic acid salt) and whey (65% protein) films were coated with a nitrocellulose lacquer or laminated with polyethylene to enhance their water resistance and gas barrier properties in humid environments. The barrier properties were measured by the Cobb₆₀ test and water‐vapor (100% relative humidity) transmission and oxygen (90% relative humidity) permeability tests. Mechanical properties were obtained with tensile tests. Packaging properties were studied with crease and folding tests. The Cobb₆₀ test revealed that the coated films were resistant to liquid water, at least for a short exposure time, if the coating thickness was at least 10–17 μm. Water‐vapor transmission rates comparable to those of polyethylene‐laminated films were obtained for coated chitosan at a coating thickness of 5–7 μm. The coated films possessed low oxygen permeability despite the high humidity. Coated films dried for 3 weeks showed oxygen permeabilities at 90% relative humidity that were similar to values for dry ethylene‐co‐vinyl alcohol at 0% relative humidity. The lacquer partly penetrated the whey films, and this led to excellent adhesion but poor lacquer toughness. The lacquer coating on chitosan was tougher, and it was possible to fold these films 90° without the coating fracturing if the coating thickness was small. The coated whey films were readily creasable. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 985–992, 2001     

Enhanced functional properties of chitosan films cross-linked by biosourced dicarboxylic acids

Chitosan-based films were developed using different biosourced dicarboxylic acid solutions (succinic acid, adipic acid, suberic acid and sebacic acid). The effect of incorporating these nontoxic solutions on water vapor barrier, tensile and antimicrobial properties of chitosan films was evaluated. Fourier Transform Infrared (FTIR) and cross polarization magic angle spinning (CP/MAS) nuclear magnetic resonance (NMR) analyses were also performed to investigate functional groups interactions between chitosan and dicarboxylic acids. Acetic acid-chitosan films showed significantly higher water vapor permeability (WVP) and lower tensile strength (TS) and elongation at break (%E) than dicarboxylic acid-prepared films (p < 0.05). Using either adipic acid or suberic acid solutions to fabricate chitosan films reduced WVP by 85% and enhanced TS by 21 to 27% and %E by more than 60% when compared with the acetic acid-prepared films. Chitosan films modified with either adipic acid or suberic acid exhibited antimicrobial activity against all tested microorganisms.