Direct numerical simulation of turbulent heat transfer on the Reynolds analogy over irregular rough surfaces

The effect of rough surface topography on heat and momentum transfer is studied by direct numerical simulations of turbulent heat transfer over uniformly heated three-dimensional irregular rough surfaces, where the effective slope and skewness values are systematically varied while maintaining a fixed root-mean-square roughness. The friction Reynolds number is fixed at 450, and the temperature is treated as a passive scalar with a Prandtl number of unity. Both the skin friction coefficient and Stanton number are enhanced by the wall roughness. However, the Reynolds analogy factor for the rough surface is lower than that for the smooth surface. The semi-analytical expression for the Reynolds analogy factor suggests that the Reynolds analogy factor is related to the skin friction coefficient and the difference between the temperature and velocity roughness functions, and the Reynolds analogy factor for the present rough surfaces is found to be predicted solely based on the equivalent sand-grain roughness. This suggests that the relationship between the Reynolds analogy factor and the equivalent sand-grain roughness is not affected by the effective slope and skewness values. Analysis of the heat and momentum transfer mechanisms based on the spatial- and time-averaged equations suggests that two factors decrease the Reynolds analogy factor. One is the increased effective Prandtl number within the rough surface in which the momentum diffusivity due to the combined effects of turbulence and dispersion is larger than the corresponding thermal diffusivity. The other is the significant increase in the pressure drag force term above the mean roughness height.     

Adverse pressure gradient turbulent flows over rough walls

An experimental study of a fully developed turbulent channel flow and an adverse pressure gradient (APG) turbulent channel flow over smooth and rough walls has been performed using a particle image velocimetry (PIV) technique. The rough walls comprised two-dimensional square ribs of nominal height, k = 3 mm and pitch, p = 2k, 4k and 8k. It was observed that rib roughness enhanced the drag characteristics, and the degree of enhancement increased with increasing pitch. Similarly, rib roughness significantly increased the level of turbulence production, Reynolds stresses and wall-normal transport of turbulence kinetic energy and Reynolds shear stress well beyond the roughness sublayer. On the contrary, the distributions of the eddy viscosity, mixing length and streamwise transport of turbulence kinetic energy and Reynolds shear stress were reduced by wall roughness, especially in the outer layer. Adverse pressure gradient produced a further reduction in the mean velocity (in comparison to the results obtained in the parallel section) but increased the wall-normal extent across which the mean flow above the ribs is spatially inhomogeneous in the streamwise direction. APG also reinforced wall roughness in augmenting the equivalent sand grain roughness height. The combination of wall roughness and APG significantly increased turbulence production and Reynolds stresses except in the immediate vicinity of the rough walls. The transport velocities of the turbulence kinetic energy and Reynolds shear stress were also augmented by APG across most part of the rough-wall boundary layer. Further, APG enhanced the distributions of the eddy viscosity across most of the boundary layer but reduced the mixing length outside the roughness sublayer.     

Predicting Turbulent Spectra in Drag-reduced Flows

In the present work we describe how turbulent skin-friction drag reduction obtained through near-wall turbulence manipulation modifies the spectral content of turbulent fluctuations and Reynolds shear stress with focus on the largest scales. Direct Numerical Simulations (DNS) of turbulent channels up to Re _τ = 1000 are performed in which drag reduction is achieved either via artificially removing wall-normal turbulent fluctuations in the vicinity of the wall or via streamwise-travelling waves of spanwise wall velocity. This near-wall turbulence manipulation is shown to modify turbulent spectra in a broad range of scales throughout the whole channel. Above the buffer layer, the observed changes can be predicted, exploiting the vertical shift of the logarithmic portion of the mean streamwise velocity profile, which is a classic performance measure for wall roughness or drag-reducing riblets. A simple model is developed for predicting the large-scale contribution to turbulent fluctuation and Reynolds shear stress spectra in drag-reduced turbulent channels in which a flow control acts at the wall. Any drag-reducing control that successfully interacts with large scales should deviate from the predictions of the present model, making it a useful benchmark for assessing the capability of a control to affect large scales directly.     

Influence of the surface roughness on the third-order moments of velocity fluctuations

Roughness wall effects in a zero pressure gradient turbulent boundary layers were investigated using hot-wire anemometry. The skewness and diffusion factors of u and v, the longitudinal and normal velocity fluctuations, were measured and represented using wall variables. The results indicate that the wall roughness removes the crossover point between sweep and ejection events to the outer region of the layer for a single Reynolds number Re _θ  > 3,000. This behaviour exhibits that the roughness surface favours the maintaining of sweep events obtained by a quadrant analysis. These results show that communication between the wall region and outer region of a turbulent boundary layer exists and the wall similarity hypothesis for a rough wall is questionable. The effect of the wall roughness on the position of the point crossover from sweep to ejection motions with respect to the wall seems to be the same as that obtained when the Reynolds number is higher. Received: 8 March 2000/Accepted: 15 May 2000     

An extension of the second moment closure model for turbulent flows over macro rough walls

An advanced second moment closure for rough wall turbulence is proposed. In contrast to previously proposed models relying on an empirical correlation based on equivalent sand grain roughness, the proposed model mathematically derives roughness effects by applying spatial and Reynolds averaging to the governing equations. The additional terms in the momentum equations are the drag force and inhomogeneous roughness density terms. The drag force term is modeled with respect to the plane porosity and plane hydraulic diameter. The two-component limit pressure-strain model is applied to the additional pressure-strain term, which is related to the external force terms. An evaluation of turbulence over surfaces with randomly distributed semi-spheres confirms that the developed model reasonably reproduces the effects of roughness on mean velocity, Reynolds stress, and energy dissipation. Turbulence over rough surfaces of marine paint is also simulated to assess the predictive performance for higher Reynolds number turbulent flows over real rough surfaces. The developed model successfully reproduces the dependence of the Reynolds number on roughness effects. Moreover, qualitative agreement of the skin friction increase with the experimental data is confirmed.     

Outer flow scaling of smooth and rough wall turbulent boundary layers

Mean velocity profiles in a zero pressure gradient turbulent boundary layer were measured on a hydraulically smooth surface and three different rough surfaces created from sand paper, perforated plate, and woven wire mesh. The physical size and geometry of the roughness elements were chosen to encompass both transitionally and fully rough flow regimes. The mean velocity profiles were measured using a Pitot tube in a subsonic wind tunnel, for Reynolds numbers (based on momentum thickness) ranging from 3,730 to 12,260. Three different outer velocity scales were used to analyze the defect profile. The results show that application of a so called mixed outer scale causes the velocity profile in the outer region to collapse onto the same curve for different Reynolds numbers and roughness conditions. Although the mixed scale collapses defect profiles on different surfaces, the effect of surface roughness is still observed in the outer region.     

Large eddy simulations on the effect of the irregular roughness shape on turbulent channel flows

Large Eddy Simulations (LES) are carried out to investigate on the mean flow in turbulent channel flows over irregular rough surfaces. Here the attention is focused to selectively investigate on the effect induced by crests or cavities of the roughness. The irregular shape is generated through the super-imposition of sinusoidal functions having random amplitude and four different wave-lengths. The irregular roughness profile is reproduced along the spanwise direction in order to obtain a 2D rough shape. The analysis of the mean velocity profiles shows that roughness crests induce higher effect in the outer-region whereas roughness cavities cause the highest effects in the inner-region with a reduced effect in the external region. The numerical simulations have been carried out at friction Reynolds number Re_τ=395. Similar results have been found for the higher order statistics: turbulence intensities or shear stresses. The analysis of the Reynolds stress anisotropy tensor confirms the existence of specific roles of cavities and crests in the turbulence modulation.     

Effects of two-dimensional V-shaped grooves on turbulent channel flow

Detailed Laser Doppler velocimeter (LDV) measurements have been carried out in a turbulent rectangular channel flow with one rough wall. The roughness elements of two-dimensional spanwise 120° V-shaped grooves are periodically arranged with different depths and pitches. The Reynolds number based on the centerline velocity, and the channel half height ranges from 2,740 to 20,000. The comparisons of turbulence statistics over smooth and rough walls indicate that the present roughness leads to a significant change in the turbulence both in the inner and in the outer flow. Particularly, the distribution density of the grooves is a key parameter to evaluate the effect of roughness. The low-Reynolds-number dependence of turbulence statistics is also observed. The rough walls with the same pitch-to-depth ratio exhibit the equivalent roughness function under the corresponding Reynolds numbers. The disagreement of velocity defect profiles between smooth and rough walls challenges the defect universal law. The variations of the turbulence stresses and Reynolds shear stress decomposition in the outer layer suggest that the turbulent motions may be modified by the present grooves. The importance of sweep events for the present groove-roughened walls is reflected by the differences in relative contribution to Reynolds shear stress from each quadrant and the higher-order moments over smooth and rough walls.     

Upstream roughness and Reynolds number effects on turbulent flow structure over forward facing step

This paper presents results of experiments conducted to investigate the effects of Reynolds number and upstream wall roughness on the turbulence structure in the recirculation and recovery regions of a smooth forward facing step. A reference smooth upstream wall and a rough upstream wall made from sand gains were studied. For the smooth upstream wall, experiments were conducted at Reynolds number based on the freestream velocity and step height (h), Re_h = 4940, 8400 and 8650. The rough wall experiments was performed at Re_h = 5100, 8200 and 8600 to closely match the corresponding Re_h experiment over the smooth wall. The reattachment lengths in the smooth wall experiments were L_r/h ≈ 2.2, but upstream roughness significantly reduced these values to L_r/h ≈ 1.3. The integral scales within the recirculation bubbles were independent of upstream roughness and Reynolds number; however, upstream roughness significantly increased the spatial coherence and integral scales outside the recirculation bubbles and in the recovery region. Irrespective of the upstream wall condition, the redeveloping boundary layer recovered at 25h from reattachment.     

A plane turbulent wall jet on a fully rough surface

The mean velocity field and skin friction characteristics of a plane turbulent wall jet on a smooth and a fully rough surface were studied using Particle Image Velocimetry. The Reynolds number based on the slot height and the exit velocity of the jet was Re = 13,400 and the nominal size of the roughness was k = 0.44 mm. For this Reynolds number and size of roughness element, the flow was in the fully rough regime. The surface roughness results in a distinct change in the shape of the mean velocity profile when scaled in outer coordinates, i.e. using the maximum velocity and outer half-width as the relevant velocity and length scales, respectively. Using inner coordinates, the mean velocity in the lower region of the inner layer was consistent with a logarithmic profile which characterizes the overlap region of a turbulent boundary layer; for the rough wall case, the velocity profile was shifted downward due to the enhanced wall shear stress. For the fully rough flow, the decay rate of the maximum velocity of the wall jet is increased, and the skin friction coefficient is much larger than for the smooth wall case. The inner layer is also thicker for the rough wall case. The effects of surface roughness were observed to penetrate into the outer layer and slightly enhance the spread rate for the outer half-width, which was not observed in most other studies of transitionally rough wall jet flows.     

Effects of irregular two-dimensional and three-dimensional surface roughness in turbulent channel flows

Wall-resolved Large Eddy Simulation of fully developed turbulent channel flows over two different rough surfaces is performed to investigate on the effects of irregular 2D and 3D roughness on the turbulence. The two geometries are obtained through the superimposition of sinusoidal functions having random amplitudes and different wave lengths. In the 2D configuration the irregular shape in the longitudinal direction is replicated in the transverse one, while in the 3D case the sinusoidal functions are generated both in streamwise and spanwise directions. Both channel walls are roughened in such a way as to obtain surfaces with statistically equivalent roughness height, but different shapes. In order to compare the turbulence properties over the two rough walls and to analyse the differences with a smooth wall, the simulations are performed at the same Reynolds number Re_τ = 395. The same mean roughness height h = 0.05δ (δ the half channel height) is used for the rough walls.The roughness function obtained with the 3D roughness is larger than in the 2D case, although the two walls share the same mean height. Thus, the considered irregular 3D roughness is more effective in reducing the flow velocity with respect to the 2D roughness, coherently with the literature results that identified a clear dependence of the roughness function on the effective slope (see Napoli et al. (2008)), higher in the generated 3D rough wall. The analysis of higher-order statistics shows that the effects of the roughness, independently on its two- or three-dimensional shape, are mainly confined in the inner region, supporting the Townsend’s wall similarity hypothesis. The tendency towards the isotropization is investigated through the ratio between the resolved Reynolds stress components, putting in light that the 3D irregular rough wall induces an higher reduction of the anisotropy, with respect to the 2D case.     

Turbulent Drag Reduction by Uniform Blowing Over a Two-dimensional Roughness

Direct numerical simulation (DNS) of turbulent channel flow over a two-dimensional irregular rough wall with uniform blowing (UB) was performed. The main objective is to investigate the drag reduction effectiveness of UB on a rough-wall turbulent boundary layer toward its practical application. The DNS was performed under a constant flow rate at the bulk Reynolds number values of 5600 and 14000, which correspond to the friction Reynolds numbers of about 180 and 400 in the smooth-wall case, respectively. Based upon the decomposition of drag into the friction and pressure contributions, the present flow is considered to belong to the transitionally-rough regime. Unlike recent experimental results, it turns out that the drag reduction effect of UB on the present two-dimensional rough wall is similar to that for a smooth wall. The friction drag is reduced similarly to the smooth-wall case by the displacement of the mean velocity profile. Besides, the pressure drag, which does not exist in the smooth-wall case, is also reduced; namely, UB makes the rough wall aerodynamically smoother. Examination of turbulence statistics suggests that the effects of roughness and UB are relatively independent to each other in the outer layer, which suggests that Stevenson’s formula can be modified so as to account for the roughness effect by simply adding the roughness function term.     

Effect of Roughness on Wall-Bounded Turbulence

Direct numerical simulation of turbulent incompressible plane-channel flow between a smooth wall and one covered with regular three-dimensional roughness elements is performed. While the impact of roughness on the mean-velocity profile of turbulent wall layers is well understood, at least qualitatively, the manner in which other features are affected, especially in the outer layer, has been more controversial. We compare results from the smooth- and rough-wall sides of the channel for three different roughness heights of h ⁺= 5.4, 10.8, and 21.6 for Re _τ of 400, to isolate the effects of the roughness on turbulent statistics and the instantaneous turbulence structure at large and small scales. We focus on the interaction between the near-wall and outer-layer regions, in particular the extent to which the near-wall behavior influences the flow further away from the surface. Roughness tends to increase the intensity of the velocity and vorticity fluctuations in the inner layer. In the outer layer, although the roughness alters the velocity fluctuations, the vorticity fluctuations are relatively unaffected. The higher-order moments and the energy budgets demonstrate significant differences between the smooth-wall and rough-wall sides in the processes associated with the wall-normal fluxes of the Reynolds shear stresses and turbulence kinetic energy. The length scales and flow dynamics in the roughness sublayer, the spatially inhomogeneous layer within which the flow is directly influenced by the individual roughness elements, are also examined. Alternative mechanisms involved in producing and maintaining near-wall turbulence in rough-wall boundary layers are also considered. We find that the strength of the inner/outer-layer interactions are greatly affected by the size of the roughness elements.     

Velocity-defect scaling for turbulent boundary layers with a range of relative roughness

Velocity profile measurements in zero pressure gradient, turbulent boundary layer flow were made on a smooth wall and on two types of rough walls with a wide range of roughness heights. The ratio of the boundary layer thickness (δ) to the roughness height (k) was 16≤δ/k≤110 in the present study, while the ratio of δ to the equivalent sand roughness height (k _s) ranged from 6≤δ/k _s≤91. The results show that the mean velocity profiles for all the test surfaces agree within experimental uncertainty in velocity-defect form in the overlap and outer layer when normalized by the friction velocity obtained using two different methods. The velocity-defect profiles also agree when normalized with the velocity scale proposed by Zagarola and Smits (J Fluid Mech 373:33–70, 1998). The results provide evidence that roughness effects on the mean flow are confined to the inner layer, and outer layer similarity of the mean velocity profile applies even for relatively large roughness.     

Structure of the turbulent boundary layer over a rod-roughened wall

Turbulent coherent structures near a rod-roughened wall are scrutinized by analyzing instantaneous flow fields obtained from direct numerical simulations (DNSs) of a turbulent boundary layer (TBL). The roughness elements used are periodically arranged two-dimensional spanwise rods, and the roughness height is k/δ = 0.05 where δ is the boundary layer thickness. The Reynolds number based on the momentum thickness is varied in the range Re_θ = 300–1400. The effect of surface roughness is examined by comparing the characteristics of the TBLs over smooth and rough walls. Although introduction of roughness elements onto the smooth wall affects the Reynolds stresses throughout the entire boundary layer when scaled by the friction velocity, the roughness has little effect on the vorticity fluctuations in the outer layer. Pressure-strain tensors of the transport equation for the Reynolds stresses and quadrant analysis disclose that the redistribution of turbulent kinetic energy of the rough wall is similar to that of the smooth wall, and that the roughness has little effect on the relative contributions of ejection and sweep motions in the outer layer. To elucidate the modifications of the near-wall vortical structure induced by surface roughness, we used two-point correlations, joint weighted probability density function, and linear stochastic estimation. Finally, we demonstrate the existence of coherent structures in the instantaneous flow field over the rod-roughened surface.     

Direct numerical simulation of turbulence over resolved and modeled rough walls with irregularly distributed roughness

To simulate turbulent flow over a rough wall without resolving complicated rough geometries, a macroscopic rough wall model is developed based on spatial (plane) averaging theory. The plane-averaged drag force term, which arises through averaging the Navier–Stokes equations in a plane parallel to a rough wall, can be modeled using a plane porosity and a plane hydraulic diameter. To evaluate the developed model, direct and macroscopic model simulations for turbulence over irregularly distributed semi-spheres at Reynolds number of 300 are carried out using the D3Q27 multiple-relaxation time lattice Boltzmann method. The results show that the developed model can be used to predict rough wall skin friction. The results agree quantitatively with standard turbulence statistics such as mean velocity and Reynolds stress profiles with the fully resolved DNS data. Since velocity dispersion occurs inside the rough wall and is found to contribute to turbulence energy dissipation, which the developed model cannot account for, the developed model fails to reproduce dispersion-related turbulence energy dissipation. However, it is found that the plane-averaged drag force term can successfully recover the deficiency of dispersion-related turbulence energy dissipation.     

Turbulent flow over a rough backward-facing step

This work characterizes the impacts of the realistic roughness due to deposition of foreign materials on the turbulent flows at surface transition from elevated rough-wall to smooth-wall. High resolution PIV measurements were performed in the streamwise-wall-normal (x–y) planes at two different spanwise positions in both smooth and rough backward-facing step flows. The experiment conditions were set at a Reynolds number of 3450 based on the free stream velocity U_∞ and the mean step height h, expansion ratio of 1.01, and the ratio of incoming boundary layer thickness to the step height, δ/h, of 8. The mean flow structures are observed to be modified by the roughness and they illustrate three-dimensional features in rough backward-facing step flows. The mean reattachment length X_r is significantly reduced by the roughness at one PIV measurement position while is slightly increased by the different roughness topography at the other measurement position. The mean velocity profiles at the reattachment point indicate that the studied roughness weakens the perturbation of the step to the incoming turbulent flow. Comparisons of Reynolds normal and shear stresses, productions of normal stresses, quadrant analysis of the instantaneous shear-stress contributing events, and mean spanwise vorticity reveal that the turbulence in the separated shear layer is reduced by the studied roughness. The results also indicate an earlier separation of the turbulent boundary layer over the current rough step, probably due to the adverse pressure gradient produced by the roughness topography even before the step.     

Time-dependent drag reduction and ageing in aqueous solutions of a cationic surfactant

The turbulent pipe flow of a highly dilute aqueous cationic surfactant solution is investigated by means of a pulsed ultrasound Doppler method with special emphasis on the wall boundary layer. The velocity profiles are recorded for several Reynolds numbers at varying ages of the solution. The wall shear stress velocities u _τ used for the normalization of the velocity profiles are determined by fitting the measured profiles to the universal linear velocity profile in the viscous sublayer. The theoretical pressure loss is then calculated from the numerical values of u _τ and compared to the experimental values. Two different scaling methods are discussed for the velocity fluctuations concerning the correlation of the root-mean square values with the effect and the amount of drag reduction. It is shown that outer scaling with the mean velocity is appropriate for the detection of drag reduction in surfactant solutions, rather than inner scaling with the wall shear stress velocity, which is common practice in investigations of 'usual' turbulent flows.     

Turbulence in rough-wall boundary layers: universality issues

Wind tunnel measurements of turbulent boundary layers over three-dimensional rough surfaces have been carried out to determine the critical roughness height beyond which the roughness affects the turbulence characteristics of the entire boundary layer. Experiments were performed on three types of surfaces, consisting of an urban type surface with square random height elements, a diamond-pattern wire mesh and a sand-paper type grit. The measurements were carried out over a momentum thickness Reynolds number (Re _θ) range of 1,300–28,000 using two-component Laser Doppler anemometry (LDA) and hot-wire anemometry (HWA). A wide range of the ratio of roughness element height h to boundary layer thickness δ was covered (0.04 ￡ h/d ￡ 0.400.04 \leq h/\delta \leq 0.40). The results confirm that the mean profiles for all the surfaces collapse well in velocity defect form up to surprisingly large values of h/δ, perhaps as large as 0.2, but with a somewhat larger outer layer wake strength than for smooth-wall flows, as previously found. At lower h/δ, at least up to 0.15, the Reynolds stresses for all surfaces show good agreement throughout the boundary layer, collapsing with smooth-wall results outside the near-wall region. With increasing h/δ, however, the turbulence above the near-wall region is gradually modified until the entire flow is affected. Quadrant analysis confirms that changes in the rough-wall boundary layers certainly exist but are confined to the near-wall region at low h/δ; for h/δ beyond about 0.2 the quadrant events show that the structural changes extend throughout much of the boundary layer. Taken together, the data suggest that above h/δ ≈ 0.15, the details of the roughness have a weak effect on how quickly (with rising h/δ) the turbulence structure in the outer flow ceases to conform to the classical boundary layer behaviour. The present results provide support for Townsend’s wall similarity hypothesis at low h/δ and also suggest that a single critical roughness height beyond which it fails does not exist. For fully rough flows, the data also confirm that mean flow and turbulence quantities are essentially independent of Re _θ; all the Reynolds stresses match those of smooth-wall flows at very high Re _θ. Nonetheless, there is a noticeable increase in stress contributions from strong sweep events in the near-wall region, even at quite low h/δ.     

Skin-friction drag reduction in a high-Reynolds-number turbulent boundary layer via real-time control of large-scale structures

While large-scale motions are most energetic in the logarithmic region of a high-Reynolds-number turbulent boundary layer, they also have an influence in the inner-region. In this paper we describe an experimental investigation of manipulating the large-scale motions and reveal how this affects the turbulence and skin-friction drag. A boundary layer with a friction Reynolds number of 14 400 is controlled using a spanwise array of nine wall-normal jets operated in an on/off mode and with an exit velocity that causes the jets in cross-flow to penetrate within the log-region. Each jet is triggered in real-time with an active controller, driven by a time-resolved footprint of the large-scale motions acquired upstream. Nominally, the controller injects air into large-scale zones with positive streamwise velocity fluctuations; these zones are associated with positive wall-shear stress fluctuations. This control scheme reduced the streamwise turbulence intensity in the log-region up to a downstream distance of more than five times the boundary layer thickness, δ, from the point of actuation. The highest reduction in spectral energy—more than 30%—was found for wavelengths larger than 5δ in the log-region at 1.7δ downstream of actuation, while scales larger than 2δ still comprised more than 15% energy reduction in the near-wall region. In addition, a 3.2% reduction in mean skin-friction drag was achieved at 1.7δ downstream of actuation. Our reductions of the streamwise turbulence intensity and mean skin-friction drag exceed a base line control-case, for which the jet actuators were operated with the same temporal pattern, but not synchronised with the incoming large-scale zones of positive fluctuating velocity.