Surface modification of PBO fibers with 2,2-Bis (3-amino-4-hydroxyphenyl) hexafluoropropane in supercritical carbon dioxide for enhancing interfacial strength

PBO fiber is one of the most promising reinforcements in resin matrix composite because of its excellent mechanical properties. However, the inert and smooth surfaces make it the poor interface adhesion with resin matrix, which seriously limits the application in composites. In this article, we report a method to modify the surface of PBO fibers with 2,2-Bis (3-amino-4-hydroxyphenyl) hexafluoropropane（BisAPAF）in supercritical CO₂ to enhance interfacial properties. Chemical structures, surface elemental composition and functional groups, and surface morphology were characterized by FT-IR spectrometer, X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM), respectively. The mechanical properties of the samples were tested by a tensile tester. Static contact angle and microdebonding tests were used to characterize the wetting ability and interfacial shear strength (IFSS) of the fiber and epoxy resin. The results showed that the BisAPAF could be solved in scCO₂ and introduced more groups, –NH₂, –OH, and –CF₃ on the fiber surface, resulting in the mechanical properties and the wettability of PBO fiber slightly improved. Moreover, the fiber surface roughness was also increased obviously. The IFSS between the modified PBO fiber and epoxy resin increased from 8.18 MPa to 31.4 MPa when the treating pressure was 14 MPa. In general, the method to modify PBO fibers surface using BisAPAF in scCO₂ can effectively improve their interfacial properties.     

Effect of carbon fiber surface functionality on the moisture absorption behavior of carbon fiber/epoxy resin composites

Polyacrylonitrile (PAN)‐based carbon fibers were electrochemically oxidized in aqueous ammonium bicarbonate with increasing current density. The electrochemical treatment led to significant changes of surface physical properties and chemical structures. The oxidized fibers showed much cleaner surfaces and increased levels of oxygen functionalities. However, it was found that there was no correlation between surface roughness and the fiber/resin bond strength, i.e. mechanical interlocking did not play a major role in fiber/resin adhesion. Increases in surface chemical functionality resulted in improved fiber/resin bonding and increased interlaminar shear strength (ILSS) of carbon fiber reinforced epoxy composites. The relationship between fiber surface functionality and the hydrothermal aging behavior of carbon fiber/epoxy composites was investigated. The existence of free volume resulted from poor wetting of carbon fibers by the epoxy matrix and the interfacial chemical structure were the governing factors in the moisture absorption process of carbon fiber/epoxy composites. Copyright © 2016 John Wiley & Sons, Ltd.     

Improvement of surface wettability and interfacial adhesion ability of poly(p-phenylene benzobisoxazole) (PBO) fiber by incorporation of 2,5-dihydroxyterephthalic acid (DHTA)

By introducing 2,5-dihydroxyterephthalic acid (DHTA) into poly(p-phenylene benzoxazole) (PBO) macromolecular chains, dihydroxy poly(p-phenylene benzobisoxazole) (DHPBO) was synthesized and then DHPBO fibers were prepared by dry-jet wet-spinning method. Effects of hydroxyl polar groups on surface wettability and interfacial adhesion ability of PBO fiber were investigated. With the incorporation of double hydroxyl polar groups, contact angle on PBO fiber for water can decrease from 71.4° to 50.70°, and contact angle for ethanol can decrease from 37.2° to 27.40°. The wetting time on DHPBO fibers for water can be as short as 650 ms, which is half of that of PBO fibers. The interfacial shearing strength (IFSS) between DHPBO (10% mol content DHTA) fibers and epoxy resin is 18.87 MPa, 92.55% higher than that of PBO fibers. SEM images indicate that the PBO/epoxy composite failure mode may change from fiber/matrix adhesive failure to partially cohesive failure.     

The crosslinking of epoxy resins at interfaces. III. At a carbonized polyacrylonitrile surface

The crosslinking chemistry of an anhydride-cured epoxy resin, in the first 200–400 nm adjacent to a carbonized polyacrylonitrile (PAN) surface (a model for the surface of a carbon fiber), is significantly affected by the humidity history of that surface. Prior humid aging of the carbonized PAN surface increases the subsequent rate of consumption of anhydride curing agent, and decreases the yield of ester crosslinked products. The crosslinking chemistry of an amine-cured epoxy resin appears unchanged by the presence of the carbonized surface. Dynamic mechanical analysis (DMA) of unidirectional composites made from carbon fibers and the above epoxy resin matrices shows that the damping characteristics of composites made with an epoxy–anhydride matrix are sensitive to the preconditioning history of the carbon fibers, while composites made with an epoxy–amine matrix are unaffected by the preconditioning history of the fibers. Partial removal of the carbon fiber surface coating by dichloromethane extraction does not change the sensitivity of the composites to fiber preconditioning history. These results are rationalized on the basis of the effect moisture adsorbed by the carbonized PAN and by the carbon fiber has on the epoxy resin crosslinking processes.     

Effect of Chemical Treatment and Fiber Loading on Mechanical Properties of Borassus (Toddy Palm) Fiber/Epoxy Composites

The aim of the present study was to investigate and compare the mechanical properties of untreated and chemically modified Borassus fiber–reinforced epoxy composites. Composites were prepared by the hand lay-up process by reinforcing Borassus fibers with epoxy matrix. To improve the fiber-matrix adhesion properties, alkali (NaOH) and alkali combined with silane (3-aminopropyltriethoxysilane) treatment of the fiber surface was carried out. Examinations through Fourier transform-infrared spectroscopy and scanning electron microscopy (SEM) were conducted to investigate the structural and physical properties of the Borassus fibers. Tensile properties such as modulus and strength of the composites made with chemically modified and untreated Borassus fibers were studied using a universal testing machine. Based on the experimental results, it was found that the tensile properties of the Borassus-reinforced epoxy composites were significantly improved as compared with the neat epoxy. It was also found that the fiber treated with a combination of alkali and silane exhibited superior mechanical properties to alkali-treated and untreated fiber composites. The nature of the fiber/matrix interface was examined through SEM of cryo-fractured samples. Chemical resistance of composites was also found to be improved with chemically modified fiber composites.     

Structure and Properties of β-Polypropylene Reinforced by Polypropylene Fiber and Polyamide Fiber

Matrix/fiber composites of β-form isotactic polypropylene(iPP) matrix and α-iPP or PA6 fibers were prepared by laminating technique under different preparation temperatures. The mechanical properties and interfacial morphologies of these composites were studied by tensile test, optical microscopy and scanning electron microscopy, respectively. The experimental results show that the tensile yield load and tensile modulus of β-iPP/PA6 matrix/fiber systems increased significantly at the expense of elongation at break. These mechanical properties show essentially no dependence on the sample preparation temperature. On the other hand, the mechanical properties of iPP matrix/fiber single polymer composites depend strongly on the sample preparation temperature. At low sample preparation temperature, e.g., 172 ℃, the solid α-iPP fiber induces α-iPP crystallization, leading to the formation of α-iPP transcrystalline layer around the fiber. This results in a remarkable increment of the tensile yield load and tensile modulus. The elongation at break is also much better than that of the iPP/PA6 matrix/fiber system. It reflects a better interfacial adhesion of the single polymer composite compared with the iPP/PA6 composite. At higher sample preparation temperature, e.g., 174 ℃ or 176 ℃, the partial surface melting of the oriented fiber allows interdiffusion of iPP molecular chains in the molten fiber and matrix melt. The penetration of matrix chains into the molten iPP fiber results in some iPP molecular chains being included partially in the recrystallized fiber and the induced β-transcrystalline layers. This kind of configuration leads to an improvement of interfacial adhesion between the fiber and matrix, which causes a simultaneous increase of the tensile yield load, tensile modulus and elongation at break of β-iPP.     

Effect of Oil Palm and Jute Fiber Treatment on Mechanical Performance of Epoxy Hybrid Composites

In this work, oil palm empty fruit bunch (EFB) and jute fibers were treated with 2-hydroxy ethyl acrylate (2-HEA) to improve interfacial bonding of oil palm EFB and jute fibers with epoxy matrix. Hybrid composites were fabricated by incorporation of modified oil palm EFB and jute fibers into an epoxy matrix by the hand lay-up technique. Mechanical (flexural and impact) and morphological properties of modified hybrid composites were measured. Results indicated that flexural and impact properties of modified fiber–reinforced hybrid composites improved as compared to untreated hybrid composites due to better fiber/matrix interfacial bonding, which was confirmed by scanning electron microscopy. We confirmed that treated oil palm/jute hybrid composite may be fabricated by advanced techniques such as resin transfer molding, extrusion, and injection molding for industrial applications in the automotive sector.     

Influence of Epoxy Resin Treatment on the Mechanical and Tribological Properties of Hemp-Fiber-Reinforced Plant-Derived Polyamide 1010 Biomass Composites

In this study, we investigated the influence of epoxy resin treatment on the mechanical and tribological properties of hemp fiber (HF)-reinforced plant-derived polyamide 1010 (PA1010) biomass composites. HFs were surface-treated using four types of surface treatment methods: (a) alkaline treatment using sodium chlorite (NaClO₂) solution, (b) surface treatment using epoxy resin (EP) solution after NaClO₂ alkaline treatment, (c) surface treatment using an ureidosilane coupling agent after NaClO₂ alkaline treatment (NaClO₂ + A-1160), and (d) surface treatment using epoxy resin solution after the (c) surface treatment (NaClO₂ + A-1160 + EP). The HF/PA1010 biomass composites were extruded using a twin-screw extruder and injection-molded. Their mechanical properties, such as tensile, bending, and dynamic mechanical properties, and tribological properties were evaluated by the ring-on-plate-type sliding wear test. The strength, modulus, specific wear rate, and limiting pv value of HF/PA1010 biomass composites improved with surface treatment using epoxy resin (NaClO₂ + A-1160 + EP). In particular, the bending modulus of NaClO₂ + A-1160 + EP improved by 48% more than that of NaClO₂, and the specific wear rate of NaClO₂ + A-1160 + EP was one-third that of NaClO₂. This may be attributed to the change in the internal microstructure of the composites, such as the interfacial interaction between HF and PA1010 and fiber dispersion. As a result, the mode of friction and wear mechanism of these biomass composites also changed.     

Effect of Fiber-Polymer Interactions on Fracture Toughness Behavior of Carbon Fiber-Reinforced Epoxy Matrix Composites

The effect of anodic oxidation on high-strength polyacrylonitrile-based carbon fibers has been studied in terms of fiber surface energetics and fracture toughness of the composites. According to contact angle measurements based on the wicking rate of a test liquid, anodic oxidation leads to an increase in surface free energy, mainly due to the increase of its specific (or polar) component. For the carbon-fiber-reinforced epoxy resin matrix system, a direct linear relationship is shown between the specific component and the critical stress intensity factor measured by the single edge notched beam fracture toughness test. From a surface-energetic point of view, the anodic treatment may be suitable for carbon fibers incorporated in a polar organic matrix, resulting in an increased specific component of the surface free energy. Good wetting plays an important role in improving the degree of adhesion at interfaces between fibers and matrices of the resulting composites. Copyright 2000 Academic Press.     

Mechanical Properties,Water Absorption,and Chemical Resistance of Napier Grass Fiber Strand–Reinforced Epoxy Resin Composites

Napier grass fiber strands were used as reinforcement to obtain composites with epoxy resin as matrix. To improve the surface, these fiber strands were treated with alkali solution. The composites were prepared by means of hand lay-up molding, then the effects of Napier grass fiber strand loading on mechanical properties such as tensile, flexural and impact, interfacial bonding, and chemical resistance were investigated. The composite with 20 wt.% Napier grass fiber strands gives excellent mechanical properties and chemical resistance, showing that it has the best bonding and adhesion of the composites. SEM micrographs of fractured and worn surfaces clearly demonstrate the interfacial adhesion between fiber and matrix. Alkali-treated Napier grass fiber strand–reinforced composites have better resistance to water and chemicals than the untreated fiber strand composites.     

Effect of surface treatments on the dynamic mechanical behavior of piassava fiber–polyester matrix composites

The effect of several fiber surface treatments upon the dynamic mechanical behavior of piassava fiber-reinforced composites was evaluated. In the light of the experimental results obtained the critical volume fraction for the fibers to effectively perform as reinforcement was established. The results show that all treatments performed (mercerization, acetylation, and mercerization + acetylation) enhance the fiber/matrix adhesion, but some treatments also affect the fiber’s integrity. At the elastic region the storage modulus of the composites fabricated with treated fibers was higher than that of the untreated fiber-reinforced composite. However, only the composite manufactured with 10 wt% mercerized fibers showed a statistically significant increase of the storage modulus. Above T _g the storage modulus was primarily governed by the volume fraction of fibers. Therefore, raw and treated fiber composites had essentially the same behavior.     

Enhancement of water barrier properties and tribological performance of hybrid glass fiber/epoxy composites with inclusions of carbon and silica nanoparticles

Water barrier properties and tribological performance (hardness and wear behavior) of new hybrid nanocomposites under dry and wet conditions were investigated. The new fabricated hybrid nanocomposite laminates consist of epoxy reinforced with woven and nonwoven tissue glass fibers and two different types of nanoparticles, silica (SiO₂) and carbon black nanoparticles (C). These nanoparticles were incorporated into epoxy resin as a single nanoparticle (either SiO₂ or C) or combining SiO₂ and C nanoparticles simultaneously with different weight fractions. The results showed that addition of carbon nanoparticles with 0.5 and 1 wt% resulted in maximum reduction in water uptake by 28.55% and 21.66%, respectively, as compared with neat glass fiber reinforced epoxy composites. Addition of all studied types and contents of nanoparticles improves hardness in dry and wet conditions over unfilled fiber composites. Under dry conditions, maximum reduction of 47.26% in weight loss was obtained with specimens containing 1 wt% carbon nanoparticles; however, in wet conditions, weight loss was reduced by 17.525% for specimens containing 0.5 wt% carbon nanoparticles as compared with unfilled fiber composites. Diffusion coefficients for different types of the hybrid nanocomposites were computed using Fickian and Langmuir models of diffusion. Copyright © 2017 John Wiley & Sons, Ltd.     

Electrical and positron annihilation study on epoxy and epoxy acrylate composites

Epoxy acrylate resin was prepared by endcapping the acrylic acid to epoxy resin backbone in the presence of triphenyl phosphene as catalyst. The structure was elucidated by IR and NMR spectroscopy. Epoxy and epoxy acrylate composites were prepared by mixing different concentrations of mica, magnesium hydroxide and calcium silicate with each epoxy/hardener and epoxy acrylate/styrene mixtures, respectively. The permittivity ε′, dielectric loss ε′′ and loss tangent tan δ were measured for these composites in the frequency range (10²-10⁶ Hz) and at 30 °C. The data obtained were analyzed into two absorption regions related to Maxwell-Wagner effect and to some local molecular motions rather than the main chain motion. The higher values of ε′ and the lower values of tan δ given for the composites containing the epoxy acrylate resin indicate some improvement in the dielectric properties when compared with those containing the epoxy resin. The effect of filler type and filler content on the positron annihilation lifetime and its intensity as well as S-parameter for epoxy and epoxy acrylate composites were also studied. The high values of S-parameter noticed by with increasing filler content indicates some increase in free electrons which lead to an increase in electrical conductivity. The highest value of hardness was obtained in the case of calcium silicate followed by mica and magnesium hydroxide.     

In situ thermoset molecular composites

The polymerization of rigid rod polymer precursors in a reactive matrix precursor, which is later cured in the mold, constitutes the in situ process. A poly-azomethine (PAM) was used as the rigid rod molecule. The resin used was an epoxy. We discuss the prediction of mechanical properties using micromechanics equations for chopped fiber composites. The chemistry used to synthesize the rigid rod polymer PAM in the epoxy precursor is reviewed. Approaches to better control the cure of these epoxy systems through cure kinetics and cure rheology studies completes the thermoset in situ molecular composite process. There was a 71% increase in tensile modulus in comparison to that of the neat epoxy resin. Molecular modeling simulations and continuum mechanics are used to help understand these findings. PAM/epoxy systems were used as a matrix material in the fabrication of unidirectional glass fiber/(PAM/epoxy) structural composites. © 1994 John Wiley & Sons, Inc.     

Effects of noncovalently functionalized multiwalled carbon nanotube with hyperbranched polyesters on mechanical properties of epoxy composites

In order to improve the dispersibility and interface properties of multi-walled carbon nanotubes (MWCNTs) in epoxy resin (EP), aromatic hyperbranched polyesters with terminal carboxyl (HBP) and aromatic hyperbranched polyesters with terminal amino groups (HBPN) were used for noncovalent functionalization of MWCNTs. Epoxy composites reinforced by different types of MWCNT were prepared. The effects of noncovalent functionalization of MWCNTs on the dispersibility, wettability, interface properties and mechanical properties of epoxy composites were investigated. The results show that the dispersibility and wettability of MWCNTs are significantly improved after noncovalent functionalization. A large number of terminal primary amines (NH₂) on noncovalently functionalized MWCNT with HBPN (HBPN-MWCNT) form covalent bonds with EP matrix, and thus the interfacial adhesion is enhanced significantly, resulting in high load transfer efficiency and substantial increase in mechanical properties. The interface with covalent bonding formed between the flexible hyperbranched polyester layer on the surface of HBPN-MWCNT and the EP matrix promotes plastic deformation of the surrounding EP matrix. The toughening mechanisms of HBPN-MWCNT are MWCNT pull-out and a large amount of plastic deformation of the surrounding EP matrix.     

单向纤维增强环氧复合材料的热膨胀系数

本文在123—413K的温度范围内,测量了单向玻璃纤维和碳纤维增强环氧树脂复合材料α_P~C(纤维方向),α_(T1)~C(横截面板厚度方向),α_(T2)~2(横截面板宽度方向)三个热膨胀系数.研究了纤维体积分数V_f和纤维表面处理对α_P~C和α_T~C的影响.结果表明,α_P~C在整个温度范围内不受纤维表面处理影响,随V_f的增加而减小,变化规律符合Schapery方程.对于横向热膨胀系数,在T<基体玻璃化温度T_g~m时,有α_(T1)~C α_(T2)~C=α_(T)~C,在V_f 0.3时,有α_T~C>α_m(基体的),而后随V_f的增加而减小,经分析也符合Schapery理论.在T>T_g~m时,α_(T1)~C和α_(T2)~C呈各向异性,特别在纤维表面未处理时更为显著.形态研究表明,其原因是在纤维铺层之间存在片状树脂层.     

Covalent Functionalization of Single-Walled Carbon Nanotubes Through the Fluorination Stage for Integration into an Epoxy Composite

The upper limit of the elastic modulus has been estimated for a polymer–carbon nanotube–epoxy matrix nanocomposite. This limit can be achieved if the nanotubes are integrated into the matrix, i.e., they form a continuous reinforcing network inside the matrix, and if the nanotubes are single-walled or double-walled carbon nanotubes. A technique for carbon nanotube functionalization via fluorination and fluorine substitution and a technique for calculating the degree of nanotube functionalization based on reaction yield measurements are proposed. For fluorine substitution by epoxy-diane resin and diaminodiphenylmethane, the degree of functionalization is С–(FG)_x, x ~ 0.011–0.013 and the FG-molecular fragment containing the epoxy (amino) group corresponding to functionalization of ~5% of the surface С atoms of nanotubes. The control reaction showed that the epoxy groups preserve the chemical activity, while part of the amino groups are deactivated. The grafted epoxy(amino) groups ensure nanotube surface lyophilicity in epoxy composites and integrate the nanotubes into the epoxy matrix owing to the chemical bonds.     

Dynamic Mechanical Properties of Activated Carbon–Filled Epoxy Nanocomposites

Nano-activated carbons obtained from oil palm empty fiber bunch (AC-EFB), bamboo stem (AC-BS), and coconut shells (AC-CNS) were reinforced in epoxy matrix to fabricate epoxy nanocomposites. The dynamic mechanical analysis of epoxy nanocomposites was carried out, and 5% AC-CNS treated with KOH-filled epoxy composites displayed the highest storage modulus of all the activated carbon–filled epoxy composites. The incorporation of a small amount of AC-BS, AC-EFB, and AC-CNS to the epoxy matrix enhanced the damping characteristics of the epoxy nanocomposites. The 5% AC-EFB treated with H₃PO₄ filled epoxy composites showed the highest glass transition temperature (T_g) in all temperature ranges.     

Surface amine‐functionalization of UHMWPE fiber by bio‐inspired polydopamine and grafted hexamethylene diamine

Ultrahigh molecular weight polyethylene (UHMWPE) fibers exhibit excellent mechanical property, but their low surface activity limits the application in many fields. In this work, an efficient method was used to improve the surface activity and adhesion property of UHMWPE fibers. The amine functionalized UHMWPE fibers were prepared by the combination of bio‐inspired polydopamine (PDA) and grafted hexamethylene diamine (HMDA). The chemical structure of UHMWPE fibers was characterized by X‐ray photoelectron spectroscopy and attenuated total reflectance Fourier transform infrared spectroscopy. The surface morphologies and mechanical property of the fibers were investigated by scanning electron microscopy and tensile testing respectively. In addition, a single‐fiber pull‐out test was carried out to investigate the adhesion property of the fibers with epoxy resin matrix. The results showed that PDA was coated on the surface of UHMWPE fibers and then HMDA was successfully grafted on the PDA layers. The excellent mechanical property of UHMWPE fibers had no obvious change. Compared with the pristine UHMWPE fibers, the interfacial shear strength of the PDA coated UHMWPE fibers with the epoxy resin matrix improved by 28.3%, while the IFSS of the HMDA grafted UHMWPE fibers had an increase of 82.7%. Copyright © 2017 John Wiley & Sons, Ltd.     

Crystallization properties and thermal stability of polypropylene composites filled with wollastonite

The influence of wollastonite (CaSiO₃) content on the crystallization properties and thermal stability of polypropylene (PP) composites was investigated. The results showed that the crystallization temperature, crystallization end temperature and crystallization temperature interval, as well as the degree of crystallinity of the composites, were higher than those of the unfilled PP resin, while the crystallization onset temperature was little changed from that of the unfilled PP resin. The increase of degree of crystallinity for the composites could be attributed to the heterogeneous nucleation of the CaSiO₃ in the PP matrix. The thermal stability increased with increasing filler weight fraction (ϕ_f); the thermal decomposition rate decreased nonlinearly with increasingϕ_f. Finally, the dispersion of the filler particles in the matrix was observed, and the mechanisms of thermal stability and crystallizing behavior were discussed.