Cyclic multiaxial and shear finite deformation responses of OFHC Cu. Part II: An extension to the KHL model and simulations

In this part, the Khan–Huang–Liang (KHL) constitutive model was extended to account for kinematic hardening characteristic behavior of materials. The extended model is then generalized and used to simulate experimental response of oxygen free high conductivity (OFHC) copper under cyclic shear straining and biaxial tension–torsion (multiaxial ratchetting) experiments presented in Part I (Khan et al., 2007). In addition, a new modification for the non-linear kinematic hardening rule of Karim–Ohno (Abdel-Karim and Ohno, 2000) is proposed to simulate multiaxial ratchetting behaviors. Although, the kinematic hardening contributes the most to the response, it is shown that, the loading rate effect, and a coupled isotropic and kinematic hardening effect should also be considered while simulating the multiaxial ratchetting behavior of OFHC copper. Furthermore, the newly modified kinematic hardening rules is able to fairly well simulate the multiaxial ratchetting experiments under different loading conditions, irrespective of the value of applied axial tensile stress, shear strain amplitude, pre-cyclic hardening and/or loading sequence.     

Torsion test of aluminum in the large strain range

A series of experiments was conducted on cast and extruded high purity aluminum material under monotonic large strain torsion condition. Both free-end and fixed-end torsions were studied using tubular specimens of different gage lengths (long, medium and short). The experiments used an axial–torsional extensometer. A procedure of calibration for elevated temperature test was determined. The torque versus angle of twist curves were recorded and converted into true shear stress–strain curves by use of the modified Nadai method developed previously by the authors. The axial extension for free-end torsion and the axial stress developed during fixed-end torsion were recorded. The hoop strain was also measured and was found to be approximately 0.8–0.9 times the axial strain when the shear strain is 150%. The effect of specimen geometry was studied. It was found that the long, thick-walled tubular specimen is suitable for torsion test in the large strain range.     

拉扭复合加载下循环应力应变关系的研究

以拉扭簿壁管试件为研究对象,根据多轴临界面上的应力应变特性及多轴疲劳临界面法的结果,结合单轴循环应力应变关系,研究了多轴比例与非比例加载下的循环应力应变关系,推导出多应力应变关系模型,经拉扭复合比例与非比例物载试验难证,其预测结果与实测值相符合。     

Ratchetting of viscoplastic material with cyclic softening,part 1: experiments on modified 9Cr–1Mo steel

Uniaxial and multiaxial ratchetting tests were conducted at temperatures between 200 and 600 °C on modified 9Cr–1Mo steel, which exhibits both viscoplastic and cyclic softening behavior. Anomalous behavior was observed in the stress-controlled uniaxial ratchetting tests; the material exhibited outstanding ratchetting in the tensile direction under zero mean stress. Under the uniaxial conditions, the ratchetting deformation significantly depended on the loading rate and hold time in addition to parameters such as the maximum stress and stress ratio. The uniaxial ratchetting was also accelerated to a great extent when cyclic deformation was given before the ratchetting tests. Under the multiaxial conditions, the ratchetting depended on the steady stress, cyclic strain range and strain rate. The ratchetting progressed faster as the steady stress or strain range became larger, or the strain rate became smaller, as expected. Monotonic compression tests were carried out to investigate the reason for the rachetting under no mean stress. Strain range change tests were also conducted to investigate the effect of strain range on the cyclic softening behavior of the material in detail.     

Kinematic hardening model suitable for ratchetting with steady-state

A new kinematic hardening model useful for simulating the steady-state in ratchetting is developed within the framework of the strain hardening and dynamic recovery format. The model is formulated to have two kinds of dynamic recovery terms, which operate at all times and only in a critical state, respectively. The model is examined on the basis of nonproportional experiments of Modified 9Cr–1Mo steel at 550°C and IN738LC at 850°C. The experiments include multiaxial, as well as uniaxial, ratchetting, multiaxial cyclic stress relaxation, and nonproportional cyclic straining along a butterfly-type strain path. It is shown that the model is successful in simulating the experiments, and that the model is featured by the capability of representing appropriately the steady-state in ratchetting under multiaxial and uniaxial cyclic loading.     

A new distortion energy-based equivalent stress for multiaxial fatigue life prediction

A new equivalent stress amplitude expression has been developed for the assessment of fatigue life in components under multiaxial loading. The expression was generated by incorporating non-linear/plastic stress–strain relation into a mechanical energy calculation, and then applying the calculation to the distortion energy theory for a cyclic loading case. Therefore, the new uniaxial equivalent stress expression determines an appropriate stress amplitude value for multiaxial cyclic loading. The purpose of the equivalent stress value is to determine multiaxial fatigue failure using an energy-based fatigue life prediction criterion. The governing understanding behind the criterion states that the physical damage quantity for failure is equal to the accumulated strain energy in a monotonic fracture, which is also equal to the accumulated strain energy during fatigue failure. Using the new equivalent stress amplitude expression and the energy-based life prediction method, a comparison is made between prediction results and multiaxial empirical data. The multiaxial data was acquired by a vibration-based biaxial bending fatigue test and a torsion fatigue test with an assumed axial misalignment. The results of the comparison provide encouragement regarding the capability of the newly developed equivalent stress amplitude expression for fatigue life prediction.     

An experimental study of inhomogeneous cyclic plastic deformation of 1045 steel under multiaxial cyclic loading

An experimental study was conducted on the inhomogeneous cyclic plastic deformation of 1045 steel under multiaxial cyclic loading. Thin-walled tubular specimens were used and small strain gages were bonded on the specimen surface to characterize the local deformation. The controlled loading paths included cyclic tension–compression, cyclic torsion, proportional axial-torsion, 90°-out-of-phase axial-torsion, and fully reversed torsion with a constant axial stress. The maximum stress in each experiment was lower than the lower yield stress of the material. It was found that the cyclic plastic deformation within the gage section of the specimen under multiaxial stress state followed the three-stage process that was observed from uniaxial loading, namely, incubation, propagation, and saturation. The plastic deformation was significantly inhomogeneous during the propagation stage, and the inhomogeneity continued through the saturation stage. The duration of each stage and the saturated strains were dependent on the cyclic stress amplitude and the loading path. Multiaxial stress state reduced the incubation stage. With identical equivalent stress magnitude, the nonproportional loading path resulted in the shortest incubation and propagation stages, and the saturated equivalent plastic strain magnitude was the smallest. Although the deformation over the gage section was inhomogeneous, the plastic deformation in a given local area was found to be practically isotropic.     

Ratchetting under tension–torsion loadings: experiments and modelling

This paper is concerned with the mechanical behaviour of 316 austenitic stainless steel under multiaxial loadings and particular attention is paid to ratchetting under tension–torsion non-proportional loadings. First, a series of uniaxial tests and biaxial tests has been carried out in order to calibrate five different cyclic plasticity models based on an isotropic hardening rule and a non-linear kinematic hardening rule. It is shown that this class of models gives quite good agreement between the experimental and numerical results. Second, another series of ratchetting tests has been carried out under tension–torsion loadings in order to test the prediction capacities of the previous models. It is shown that whereas the models have been calibrated with similar loading paths, four of the five selected models give poor predictions.     

Micromechanical model of the high temperature cyclic behavior of 9–12%Cr martensitic steels

9–12%Cr quenched and tempered martensitic steels are known to soften under cyclic loadings at high temperature. The present article proposes a model based on physical mechanisms described at the scale of slip systems. This model describes explicitly the microstructural recovery (corresponding to a decrease of the dislocation density and subgrain coarsening) observed experimentally. The scale transition is carried out in the framework of self-consistent homogenization schemes. The model assumptions and its physical basis are explicitly discussed. The parameters are identified on a very limited amount of experimental data. The model turns out to give very good predictions and extrapolations for the cyclic softening effect observed in uniaxial tension–compression loadings for strain ranges larger than 0.3%. Stress–relaxation and creep behavior can also be simulated for high stresses. In addition the cyclic softening effect is reproduced for multiaxial tension–torsion loadings.     

Time-dependent ratchetting experiments of SS304 stainless steel

The time-dependent strain cyclic characteristics and ratchetting behaviours of SS304 stainless steel were investigated by uniaxial/multiaxial cyclic loading tests at room and elevated temperatures (350 and 700 °C). The effects of loading rate, peak/valley strain or stress holds, ambient temperature and non-proportional loading path on the cyclic softening/hardening and ratchetting behaviours of the material were discussed. It is shown that: the cyclic deformation of the material presents remarkable time-dependence at room temperature and 700 °C; the cyclic hardening feature and ratchetting strain depend significantly on straining or stressing rate, hold-time, ambient temperature and the non-proportionality of loading path; the time-dependent ratchetting is resulted from the slight opening of hysteresis loop and visco-plasticity together, and the viscosity is a dominating factor at 700 °C; at 350 °C, abnormal rate-dependence and quick shakedown of ratchetting are observed due to the dynamic strain aging of the material at this temperature. Some significant conclusions are obtained, which are useful to construct a constitutive model to describe the time-dependent ratchetting behaviour of the material. It is also stated that the unified visco-plastic constitutive model discussed here cannot provide reasonable simulation to the time-dependent ratchetting at 700 °C, especially to that with certain peak/valley stress hold, since the effect of the high viscosity on time-dependent ratchetting cannot be properly described by using a unified visco-plastic flow rule.     

Multiaxial and non-proportional loading responses,anisotropy and modeling of Ti–6Al–4V titanium alloy over wide ranges of strain rates and temperatures

Results from a series of multiaxial loading experiments on the Ti–6Al–4V titanium alloy are presented. Different loading conditions are applied in order to get the comprehensive response of the alloy. The strain rates are varied from the quasi-static to dynamic regimes and the corresponding material responses are obtained. The specimen is deformed to large strains in order to study the material behavior under finite deformation at various strain rates. Torsional Kolsky bar is used to achieve shear strain rates up to 1000 s⁻¹. Experiments are performed under non-proportional loading conditions as well as dynamic torsion followed by dynamic compression at various temperatures. The non-proportional loading experiments comprise of an initial uniaxial loading to a certain level of strain followed by biaxial loading, using a channel-type die at various rates of loadings. All the non-proportional experiments are carried out at room temperature. Experiments are also performed to investigate the anisotropic behavior of the alloy. An orthotropic yield criterion [proposed by Cazacu, O., Plunkett, B., Barlat, F., 2005. Orthotropic yield criterion for hexagonal closed packed metals. International Journal of Plasticity 22, 1171–1194.] for anisotropic hexagonal closed packed materials with strength differential is used to generate the yield surface. Based on the definition of the effective stress of this yield criterion, the observed material response for the different loading conditions under large deformation is modeled using the Khan–Huang–Liang (KHL) equation assuming isotropic hardening. The model constants used in the present study, were pre-determined from the extensive uniaxial experiments presented in the earlier paper [Khan, A.S., Suh, Y.S., Kazmi R., 2004. Quasi-static and dynamic loading responses and constitutive modeling of titanium alloys. International Journal of Plasticity 20, 2233–2248]. The model predictions are found to be extremely close to the observed material response.     

Multi-axial behavior of shape-memory alloys undergoing martensitic reorientation and detwinning

Recently, a rate-independent, finite-deformation-based crystal mechanics constitutive model for martensitic reorientation and detwinning in shape-memory alloys has been developed by Thamburaja [Thamburaja, P., 2005. Constitutive equations for martensitic reorientation and detwinning in shape-memory alloys. Journal of the Mechanics and Physics of Solids 53, 825–856] and implemented in the ABAQUS/Explicit [Abaqus reference manuals. 2005. Providence, RI] finite-element program. In this work, we show that the aforementioned model is able to quantitatively predict the experimental response of an initially textured and martensitic polycrystalline Ti–Ni rod under a variety of uniaxial and multi-axial stress states. By fitting the material parameters in the model to the stress–strain response in simple tension, the constitutive model predicts the stress–strain curves for experiments conducted under simple compression, torsion, proportional-loading tension–torsion, and path-change tension–torsion loading conditions to good accord. Furthermore the constitutive model also reproduces the force–displacement response for an indentation experiment to reasonable accuracy.     

Impact of axial compression and torque on strain localization and fracture under complex cyclic loading of Plexiglas rods

Experimental studies of deformation and fracture of rods made of Plexiglas (PMMA) under complex loading (quasi-static and cyclic torsion under axial compression) are performed. The existence of a range of critical values of axial stress, within which the rod is fractured by the torque, is established. The localization of “frozen” highly elastic strains in constrained cyclic torsion is revealed, and the conditions of its occurrence are determined. The effect of axial stress on strain localization and fracture and the influence of cyclic torsion on the loss of stability of a rod under axial compression are shown.     

一种考虑非比例附加损伤的多轴低周疲劳模型

在实际工作环境中,机械结构往往承受着多轴非比例循环载荷.相比多轴比例循环加载,多轴非比例循环加载由于产生了附加强化现象,造成机械结构疲劳寿命下降.通过分析薄壁圆筒管件在非比例加载工况下应力应变变化规律和发生破坏位置,本文基于临界面法提出一种考虑多轴非比例附加损伤的疲劳模型.该模型将最大剪切应变幅平面作为临界面,提出一个新的附加强化因子,结合临界面上切应变幅和正应变幅组成新的多轴疲劳损伤参量.此参量不仅考虑了非比例加载下临界面上正应变幅和切应变幅对材料造成的疲劳损伤,还考虑到应变路径的变化和材料非比例加载敏感特性对材料疲劳寿命的影响.考虑到实际情况下模型所需材料附加强化系数有时难以获得的情况,给出了材料附加强化系数的有关近似计算公式.只需要材料基本力学参数便可得到材料附加强化系数,方便工程实际应用.采用8种材料的多轴疲劳寿命数据对提出的新模型进行检验,结果表明所提出的新模型与传统多轴疲劳模型相比预测寿命精度更高.      

Ratcheting of cyclically hardening and softening materials: II. Multiaxial behavior

Part II of this study is concerned with ratcheting phenomena of cyclically hardening and softening materials under biaxial, cyclic loading. Two sets of biaxial experiments were performed on carbon steel 1018 and stainless steel 304 thin-walled tubes. In the first tyoe of experiment, a constant internal pressure was prescribed while the tubes were cycled axially in a strain-symmetric fashion. This causes ratcheting in the circumferential direction. In the second type of experiment, the axial cycling was carried out under stress control. This loading history results in simultaneous ratcheting in the axial and circumferential directions. In the case of stainless steel 304, the nonproportionality of these loading histories was found to induce significant hardening in addition to that recorded in unaxial loading. Cyclic hardening was found to reduce the rate of ratcheting. In the case of carbon steel 1018, the nonproportionality of the loading paths was found not to influence the induced softening. Cyclic softening in the axial and circumferential directions were found to be uncoupled.The time-independent cyclic plasticity models developed in Part I, suitably extended to multiaxial loading, were used to simulate the biaxial ratcheting experiments. Two methods for modeling the additional hardening/softening of the material due to nonproportional loading, developed by previous investigators, were incorporated in the models. The prediction of circumferential ratcheting is shown again to be sensitive to the kinematic hardening rule of the yield surface incorporated in the models. The performance of the models in predicting the biaxial ratcheting results was found to be rather poor. Several reasons for this poor performance are identified and suggestions for future improvements are made.     

镍基单晶合金多轴非比例加载低周疲劳研究

基于正交设计, 分别在680℃和850℃下进行DD3镍基单晶合金薄壁圆管试样([001]取向)拉/扭非比例加载低周疲劳试验, 研究等效应变范围、应变路径角、拉/扭载荷相位角、循环特性和温度诸因素对镍基单晶合金多轴低周疲劳寿命的影响作用. 疲劳试验数据的极差分析表明, 应变路径角、拉/扭载荷相位角和等效应变范围是影响疲劳寿命的主要因素. 将菱形应变加载路径区分为比例加载段和非比例加载段, 提出了表征非比例加载效应的等效应变参量, 并通过引入单晶应变三轴性因子反映拉/扭应变路径角对多轴疲劳寿命的影响. 用考虑非比例加载效应的等效应变范围和单晶应变三轴性因子构造循环塑性应变能损伤参量, 进行多元线性回归分析, 疲劳寿命回归模型与试验寿命具有很好的相关性, 所有试验数据都落在2.0倍的偏差分布带之内.      

Development of a multiaxial fatigue theory by considering constraint effects on small mixed-mode cracks

The effects of the transverse strain (the normal strain in the crack-line direction) on the near-tip fields of small shallow surface cracks (Case A cracks) in power-law hardening materials are investigated by finite element analyses. The small Case A cracks are under plane stress, general yielding, and mixed mode I and II conditions. Constant effective stress contours representing the intense straining zones near the tip, deformed crack-tip profiles and near-tip mode mixity factors are presented for different transverse strains in the crack-line direction. Based on the concept of characterization of fatigue crack growth by the cyclic J-integral, the effects of the transverse strain on J are investigated. The results suggest that the fatigue life prediction based on multiaxial fatigue theories and the critical plane approach should include the constraint effects due to the transverse strain. Consequently, the concept of constant fatigue life contour on the Γ-plane in multiaxial fatigue theories is generalized to the constant fatigue life surface in the Γ-space where the shear strain and the two normal strains are the three axes. Finally, a damage parameter as a function of the shear strain and the two normal strains is proposed for evaluation of fatigue damage under multiaxial loading conditions.     

316L不锈钢随动强化模型改进研究

本文对316L不锈钢进行了单轴与多轴非比例路径下的应力控制棘轮试验,考察了应力幅值、平均应力和加载历程对棘轮特性的影响。同时进行了应变控制循环试验以研究材料的应力松弛特性。试验结果表明轴向棘轮效应在对称剪切荷载下效果明显,同时棘轮应变随应力幅值和平均应力的增加而增加。研究了Chen-Jiao随动强化模型与Jiang-Sehitoglu随动强化模型采用的单轴与多轴参数对背应力分量增量方向的影响,将Chen-Jiao模型中的多轴系数替换为界面饱和率,并在此基础上引入新的参数对塑性模量系数进行修正,计算结果表明修正后的模型能提升应力控制下多轴棘轮的预测精度,并能很好的预测应力松弛现象,表明了新模型的正确性与有效性。