Fabrication by Co-extrusion and electrochemical characterization of micro-tubular hollow fibre solid oxide fuel cells

A phase inversion process was used to co-extrude cerium–gadolinium oxide (Ce_0.9Gd_0.1O_1.95)/NiO–CGO dual-layer hollow fibres (HF), which were then sintered to form, respectively, the electrolyte and high porosity anode precursor of a solid oxide fuel cell (SOFC) with anode inner diameter of 0.8 mm. Graded CGO–lanthanum strontium cobalt ferrite (La_0.6Sr_0.4Fe_0.8Co_0.2O₃) cathode layers were then painted onto the CGO electrolyte to form a micro-tubular HF-SOFC. With a carefully designed anode current collector, this produced maximum power densities of 1186–5864 W m^? 2 at 450–570 °C. High magnification imaging analysis revealed large three-phase boundary regions within the anode, a dense electrolyte layer and clearly highlighted the multiple CGO–LSCF cermet and pure LSCF cathode layers. The performance of the HF-SOFC with a twenty millimetre active length showed no degradation after four thermal cycles between 300 °C and 570 °C.     

Improved electrochemical performance of SrCo0.8Fe0.2O3−δ–La0.45Ce0.55O2−δ composite cathodes for IT-SOFC

The performance of the SrCo_0.8Fe_0.2O_3−δ(SCF)–La_0.45Ce_0.55O_2−δ(LDC) composite cathodes was studied in this paper. The composite cathodes were prepared by screen-printing, and then sintered at 1200 °C for 2 h. Electrochemical impedance spectroscopy (EIS) and cathodic polarization test were carried out to investigate the electrochemical properties of the composite cathodes. The results showed that the composite cathodes had superior electrochemical performance compared to that of the pure SCF cathodes. Through optimizing the structures of composite cathodes, the cathodic overpotential of triple-layer SCF–LDC composite cathodes was only 23 mV at 0.3 A cm⁻². The specific ohmic resistance, charge transfer resistance and gas phase diffusion resistance of the triple-layer SCF–LDC cathodes were the lowest for the SCF–LDC composite cathodes, and they were 0.1 Ω cm², 0.01 Ω cm² and 0.1 Ω cm² respectively at 800 °C. The changes were attributable to the enlargement of triple phases boundary (tpb) and enhancement of the adhesion between electrode and electrolyte by adding LDC to the cathode material.     

Enhancement of electrochemical performance and thermal compatibility of GdBaCo2/3Fe2/3Cu2/3O5+δ cathode on Ce1.9Gd0.1O1.95 electrolyte for IT-SOFCs

Transition-metal doped double-perovskite structure oxides GdBaCo_2/3Fe_2/3Ni_2/3O_5+δ (FN-GBCO), GdBaCo_2/3Fe_2/3Cu_2/3O_5+δ (FC-GBCO), GdBaCoCuO_5+δ (C-GBCO) and pristine GdBaCo₂O_5+δ (GBCO) were synthesized via a citrate combustion method. The thermal-expansion coefficient (TEC) and electrochemical performance of the oxides were investigated as potential cathodes for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The TEC exhibited by the FC-GBCO cathode up to 900 °C is 14.6 × 10^?6 °C^?1, which is lower than the value of GBCO (19.9 × 10^?6 °C^?1). Area specific resistances (ASR) of 0.165 Ω cm² at 700 °C and 0.048 Ω cm² at 750 °C were achieved for the FC-GBCO cathode on a Ce_0.9Gd_0.1O_1.95 (CGO) electrolyte. An electrolyte supported (300 μm thick) single-cell configuration of FC-GBCO/CGO/Ni-CGO attained a maximum power density of 435 mW cm^?2 at 700 °C. The unique composition of GBCO co-doped with Fe and Cu ions in the Co sites exhibited reduced TEC and enhancement of electrochemical performance and good chemical compatibility with CGO, and this composition is proving to be a potential cathode for IT-SOFCs.     

Prediction of infiltrated solid oxide fuel cell cathode polarization resistance

The polarization resistance of La_0.6Sr_0.4Co_0.2Fe_0.8O_3?δ (LSCF)-infiltrated Ce_0.9Gd_0.1O_1.95 cathodes was quantitatively explained using a simple model where the resistance scaled directly with the LSCF surface area, as estimated from cross-sectional fracture surfaces. The Tanner, Fung, Virkar composite cathode model was also applied and showed that ionic transport in these 25-μm-thick cathodes was not a significant limitation at 600 °C, but became more limiting at 700 °C. Calculated polarization resistances were within ～40% (without fitting parameters) of reported values.     

Effects of CuO addition to anode on the electrochemical performances of cathode-supported solid oxide fuel cells

A cathode-supported electrolyte film was fabricated by tape casting and co-sintering techniques. (La_0.8Sr_0.2)_0.95MnO₃ (LSM95), LSM95/Zr_0.89Sc_0.1Ce_0.01O_2?x (SSZ), and SSZ were used as materials of cathode substrate, cathode active layer, and electrolyte, respectively. CuO–NiO–SSZ composite anode was deposited on SSZ surface by screen-printing and sintered at 1250 °C for 2 h. The effects of CuO addition to NiO–SSZ anode on the performance of cathode-supported SOFCs were investigated. CuO can effectively improve the sintering activity of NiO–SSZ. The assembled cells were electrochemically characterized with humidified H₂ as fuel and O₂ as oxidant. With 4 wt.% CuO addition, the ohmic resistance decreased from 3 to 0.46 Ω cm², and at the same time the polarization resistance decreased from 3.4 to 0.74 Ω cm². In comparison with the cell without CuO, the maximum power density at 850 °C increased from 0.054 to 0.446 W cm^?2 with 4 wt.% CuO addition.     

Improved electrochemical performance of Ca2Fe1.4Co0.6O5–Ce0.9Gd0.1O1.95 composite cathodes for intermediate-temperature solid oxide fuel cells

The performance of Ca₂Fe_1.4Co_0.6O₅–Ce_0.9Gd_0.1O_1.95 (CFC–CGO) composite cathode has been investigated for potential application in intermediate-temperature solid oxide fuel cells (IT-SOFCs). The composite cathodes are prepared and characterized by XRD and SEM, respectively. The electrochemical properties of the composite cathodes are investigated using AC impedance and DC polarization methods from 500 to 700 °C under different oxygen partial pressures. The polarization resistance (R _p) decreases with the increase of CGO content in the composite electrode. The addition of 40 wt.% CGO in CFC results in the lowest R _p of 0.48 Ω cm² at 700 °C in air. Oxygen partial pressure dependence study indicates that the charge-transfer process is the rate limiting step for oxygen reduction reaction. CFC-40CGO composite cathode exhibits the lowest overpotential of about 67 mV at a current density of 85 mA cm⁻² at 700 °C in air.     

Novel nano-structured Pd+yttrium doped ZrO2 cathodes for intermediate temperature solid oxide fuel cells

Novel nano-structured Pd+yttrium doped ZrO₂ (YSZ) electrodes have been developed as cathodes of intermediate temperature solid oxide fuel cells (IT-SOFCs). Nano-sized Pd particles were introduced into the rigid and porous YSZ structure by PdCl₂ solution impregnation. The results show that Pd nanoparticles (20–80 nm) were uniformly distributed in the porous YSZ structure; and such nano-structured composite cathodes were highly active for the O₂ reduction reaction, with polarization resistances (R_E) of 0.11 and 0.22 Ω cm² at 750 and 700 °C and activation energy of 105 kJ mol⁻¹ that is significantly lower than those for the conventional perovskite-based cathodes (130–201 kJ mol⁻¹).     

Development of high-performance cathodes for IT-SOFCs through beneficial interfacial reactions

We propose a new way to develop high-performance cathodes for IT-SOFCs by utilizing the interfacial reactions. SrCoO_x was selected as the starting electrode material, which took a vacancy-ordered 2H BaNiO₃-type structure and showed negligible ionic conductivity and low electrical conductivity. Phase reactions between SrCoO_x and Sm_0.2Ce_0.8O_1.9 happened at 900 °C or higher, resulting in the incorporation of Sm and Ce into its lattice structure. This promoted the phase transition to a cubic perovskite and led to substantial increase in the electrical conductivity and oxygen mobility of the electrode. By utilizing such phase reactions, the SrCoO_x + Sm_0.2Ce_0.8O_1.9 composite was developed into a high performance electrode with a low area specific resistance of 0.08 Ω cm^?2 at 650 °C. An anode-supported cell with such electrode delivered a peak power density of 795 mW cm^?2 at 600 °C.     

Microstructures and electrochemical hydrogen storage properties of novel Mg–Al–Ni amorphous composites

The amorphous Mg–Al–Ni composites were prepared by mechanical ball-milling of Mg₁₇Al₁₂ with x wt.% Ni (x = 0, 50, 100, 150, 200). The effects of Ni addition and ball-milling parameters on the electrochemical hydrogen storage properties and microstructures of the prepared composites have been investigated systematically. For the Mg₁₇Al₁₂ ball-milled without Ni powder, its particle size decreases but the crystal structure does not change even the ball-milling time extending to 120 h, and its discharge capacity is less than 15 mAh g^?1. The Ni addition is advantageous for the formation of Mg–Al–Ni amorphous structure and for the improvement of the electrochemical characteristics of the composites. With the Ni content x increasing, the composites exhibit higher degree of amorphorization. Moreover, the discharge capacity of the composite increases from 41.3 mAh g^?1 (x = 50) to 658.2 mAh g^?1 (x = 200) gradually, and the exchange current density I₀ increases from 67.1 mA g^?1 (x = 50) to 263.8 mA g^?1 (x = 200), which is consistent with the variation of high-rate dischargeability (HRD). The ball-milled Mg₁₇Al₁₂ + 200 wt.% Ni composite has the highest cycling discharge capacity in the first 50 cycles.     

Crystal structure,electrical conductivity,thermal expansion and compatibility studies of Co-substituted lanthanum strontium manganite system

La_0.76Sr_0.19Mn_1?xCo_xO_3±δ, LSMCo_x (0 ≤ x ≤ 1) perovskite oxides were synthesized by conventional ceramic route. The effect of Co substitution for Mn on the crystal structure, electrical conductivity and thermal expansion properties was investigated. XRD indicated rhombohedral symmetry for the studied compositions at 1673 K. The lattice parameters so determined showed significant reduction in cell volume, which is attributed to smaller ionic radii of Co³⁺ ions. The results of electrical conductivity data indicated that the conductivity mechanism is by thermally activated hopping of small polarons between localized states corresponding to Mn or Mn and Co sites of different valence value. The conductivity decreases at all temperatures up to 40 mol% Co substitution while the energy of activation increases. This is possibly due to an increase in Jahn–Teller distortion, at an extent higher than the increase of the concentration of charge carriers. Thermal expansion coefficient values in the series increase with increasing Co content which has been explained on the basis of the changes in the spin states of the Co ions and the consequent changes in the ionic size with temperature. Solution route synthesis produces fine-size particles with better properties, consequently one composition from the above having enhanced requisite properties, viz. La_0.76Sr_0.19Mn_0.8Co_0.2O_3±δ was synthesized by sol–gel route. The sol–gel synthesized compound had crystallite size of ～30 nm at 1173 K obtained using Scherrer's equation. Thus the potential of these compounds as cathodes for solid oxide fuel cells (SOFCs) have been evaluated.As Ce_0.8RE_0.2O_2?δ (RE = Sm, Gd) are being investigated for their use as electrolytes in SOFCs, their mechanical compatibility as well as chemical compatibility with the potential cathode material from the above LSMCo_x series was also studied.     

Quaternary Gd4Ni2Sb1±xSi2±x and Gd4Ni2Bi1±xSi2±x: Crystal structure,homogeneity regions and magnetic behavior

A new quaternary Gd₄Ni₂Sb_1.07(1)Si_1.93(1) phase was synthesized by arc-melting and its structure was determined through single crystal X-ray diffraction techniques. It crystallizes in an orthorhombic unit cell (the Pnma space group) with a = 11.1735(9), b = 4.2054(2) and c = 16.711(1) Å and represents a new structure type. The isostructural Gd₄Ni₂BiSi₂ phase was obtained and characterized using the powder X-ray diffraction techniques: Pnma space group, a = 11.2715(2), b = 4.2046(1) and c = 16.7421(3) Å. By the means of electron microprobe analysis, Sb/Si and Bi/Si solid solutions were proven to exist for corresponding phases, and their general formulas can be given as Gd₄Ni₂Sb_1±xSi_2±x and Gd₄Ni₂Bi_1±xSi_2±x. Gd₄Ni₂Sb_1.07Si_1.93 and Gd₄Ni₂BiSi₂ order ferromagnetically at 93 K and 46 K, respectively.     

Development of novel low-temperature SOFCs with co-ionic conducting SDC-carbonate composite electrolytes

A series of ceria-based composite materials consisting of samaria doped ceria (SDC) and binary carbonates(Li₂CO₃–Na₂CO₃) were examined as functional electrolytes for low-temperature solid oxide fuel cells (SOFCs). DTA and SEM techniques were applied to characterize the phase- and micro-structural properties of the composite materials. Conductivity measurements were carried on the composite electrolytes with a.c. impedance in air. A transition of ionic conductivity with temperature was occurred among all samples with different carbonate content, which related to the interface phase. Single cells based on the composite electrolytes, NiO as anode and lithiated NiO as cathode, were fabricated by a simple dry-pressing process and tested at 400–600 °C. The maximum output power at 600 °C increased with the carbonate content in the composite electrolytes, and reached the maximum at 25 wt.%, then decreased. Similar trend has also shown at 500 °C, but the maximum was obtained at 20wt.%. The best performances of 1085 mW cm⁻² at 600 °C and 690 mW cm⁻² at 500 °C were achieved for the composite electrolytes containing 25 and 20 wt.% carbonates, respectively. During fuel cell operation, it found that the SDC-carbonate composites are co-ionic (O²⁻/H⁺) conductors. At lower carbonate contents, both oxide–ion and proton conductions were significant, when the content increased to 20–35 wt.%, proton conduction dominated. The detailed conduction mechanism in these composites needs further investigation.     

Novel inorganic ionic liquids possessing low melting temperatures and wide electrochemical windows: Binary mixtures of alkali bis(fluorosulfonyl)amides

Thermal properties of alkali bis(fluorosulfonyl)amides, MFSI (M = Li, Na, K, Rb, Cs), have been investigated. Binary phase diagrams of LiFSI–KFSI and NaFSI–KFSI systems have been constructed. Eutectic point for LiFSI–KFSI is 338 K at (x_Li, x_K) = (0.45, 0.55) and, that for NaFSI–KFSI is 330 K at (x_Na, x_K) = (0.45, 0.55). The electrochemical window of the eutectic LiFSI–KFSI is as wide as 6.0 V at 348 K with the cathode limit being lithium metal deposition. The electrochemical window of the eutectic NaFSI–KFSI is 5.0 V at 340 K with sodium metal deposition at the cathode limit. These new inorganic ionic liquids are highly promising for various electrochemical applications.     

Development of porous cathode powders for SOFC and influence of cathode structure on the oxygen electroreduction kinetics

Meso/macroporous La_1−xSr_xCoO_3−δ powder with the specific surface area higher than 140 m² g⁻¹ has been synthesized from the corresponding nitrates, using solution thermal decomposition method. These nanopowders have been used for preparation of SOFC cathodes, demonstrating lower oxygen electroreduction activation energy than that for less porous cathodes prepared from the powders synthesized using traditional solid state reaction method. To increase macroporosity of the cathodes the special pore forming agent has been added into the raw cathode paste. The very low total polarization resistance and activation energy values have been obtained for oxygen electroreduction, depending on the cathode porosity and potential applied.     

Electrochemical performances of LaBaCuFeO5+x and LaBaCuCoO5+x as potential cathode materials for intermediate-temperature solid oxide fuel cells

Layered perovskite-structure oxides LaBaCuFeO_5+x (LBCFO) and LaBaCuCoO_5+x (LBCCO) were prepared and the electrical conductivity and electrochemical performance were investigated as potential cathode materials for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The electrical conductivity of LBCCO is much higher than that of LBCFO. Area specific resistances of LBCFO and LBCCO cathode materials on Ce_0.8Sm_0.2O_1.9 (SDC) electrolyte are as low as 0.21 Ω cm² and 0.11 Ω cm² at 700 °C, respectively. The maximum power density of the LBCFO/SDC/Ni-SDC and LBCCO/SDC/Ni-SDC cells with 300 μm thick electrolytes attains 557 mW cm^?2 and 603 mW cm^?2 at 800 ^oC, respectively. Preliminary results demonstrated that the layered perovskite-structure oxides LBCFO and LBCCO are very promising cathode materials for application in IT-SOFCs.     

Luminescence properties of yttrium gadolinium orthovanadate nanophosphors and efficient energy transfer from VO43− to Sm3+ via Gd3+ ions

In this paper, luminescence properties of orthovanadates, Y_1−x−yGd_xVO₄:ySm³⁺ (where x = 0.05–0.50, y = 0.01–0.05), and the energy transfer mechanism from VO₄³⁻ to Sm³⁺ via Gd³⁺ ions were investigated in detail. X-ray diffraction (XRD) analysis confirmed the crystalline phase for synthesized nanophosphor in a tetragonal structure with I41/amd space group. The average crystallite size estimated from XRD was ∼28 nm. Field-emission scanning electron microscopy coupled with energy dispersive X-ray analysis revealed oval shaped morphology and composition of the nanophosphor, respectively. From high-resolution transmission electron microscopy observations, the particle sizes were found to be in the range 10–80 nm. The photoluminescence studies of Y_0.77Gd_0.20VO₄:0.03Sm³⁺ nanophosphor under 311 nm excitation exhibits dominant emission peak at 598 nm corresponding to ⁴G_5/2 → ⁶H_7/2 transition. The energy transfer occurs from VO₄³⁻ to Sm³⁺ via Gd³⁺ ions was confirmed by applying Dexter and Reisfeld’s theory and Inokuti-Hirayama model. Moreover, the energy transfer efficiencies and probabilities were calculated from the decay curves. Furthermore, Commission Internationale de l’Eclairage (CIE) color coordinate (0.59, 0.37) has been observed to be in the orange-red (598 nm) region for Y_0.77Gd_0.20VO₄:0.03Sm³⁺ nanophosphor. These results perfectly established the suitability of these nanophosphors in improving the efficiency of silicon solar cells, light emitting diodes, semiconductor photophysics, and nanodevices.     

Effect of graphite pore former on oxygen electrodes prepared with La0.6Sr0.4CoO3−δ nanoparticles

This study aimed at fabricating porous crack-free and delamination-free La_0.6Sr_0.4CoO_3?δ electrodes using nanopowders and investigating oxygen reduction (occurring at solid oxide fuel cell cathodes) and oxygen evolution (occurring at solid oxide electrolysis cell anodes) at 600 °C in air. The electrodes were deposited by screen-printing on Ce_0.8Gd_0.2O_1.9 substrates. The pastes were prepared with nanoparticles synthesised by flame spray synthesis and graphite pore former. Without graphite, the electrodes sintered at 1000 °C exhibit relatively low porosity and significant densification which led to partial delamination and large overpotentials. The addition of graphite, which was removed by combustion at ca. 650 °C during sintering, markedly improves electrode performance by increasing porosity and reducing densification. A minimal overpotential for both the oxygen reduction and oxygen evolution was reached for a layer porosity of ca. 50–60 vol.%.     

Cost-effective solid oxide fuel cell prepared by single step co-press-firing process with lithiated NiO cathode

A cost-effective cell fabrication process was developed for intermediate temperature solid oxide fuel cells (IT-SOFCs). Co-doped ceria Ce_0.8Gd_0.05Y_0.15O_1.9 (GYDC) was synthesized by carbonate co-precipitation method. Lithiated NiO was prepared by glycine-nitrate combustion method and adopted as cathode material for IT-SOFCs. Single cell was fabricated by one-step dry-pressing and co-firing anode, anode functional layer (AFL), electrolyte and cathode together at 1200 °C for 4 h. The cell presented decent performance and an overall electrode polarization resistance of 0.54 Ω cm² has been achieved at 600 °C. These results demonstrate the possibility of using lithiated NiO as cathode material for ceria-based IT-SOFCs and the development of affordable fuel cell devices is encouraged.     

Cobalt-free cathode material SrFe0.9Nb0.1O3−δ for intermediate-temperature solid oxide fuel cells

A cobalt-free cubic perovskite oxide, SrFe_0.9Nb_0.1O_3?δ (SFN) was investigated as a cathode for intermediate-temperature solid oxide fuel cells (IT-SOFCs). XRD results showed that SFN cathode was chemically compatible with the electrolyte Sm_0.2Ce_0.8O_1.9 (SDC) for temperatures up to 1050 °C. The electrical conductivity of SFN sample reached 34–70 S cm^?1 in the commonly operated temperatures of IT-SOFCs (600–800 °C). The area specific resistance was 0.138 Ω cm² for SFN cathode on SDC electrolyte at 750 °C. A maximum power density of 407 mW cm^?2 was obtained at 800 °C for single-cell with 300 μm thick SDC electrolyte and SFN cathode.     

Enhancement of lithium ion conduction in the cubic rare earth oxide

A new type of lithium ion conducting solid electrolyte based on a cubic rare earth oxide was developed by co-doping LiNO₃ and KNO₃ into a (Gd_1−xNd_x)₂O₃ solid, which possesses large interstitial open spaces within the structure. Among the samples prepared, 0.6(Gd_0.4Nd_0.6)₂O₃–0.16LiNO₃–0.24KNO₃ exhibits the highest lithium ion conductivity of 8.05 × 10⁻² and 1.35 × 10⁻³ S cm⁻¹ at 400 and 100 °C, respectively, which is comparable to that of the LISICON materials. Pure Li⁺ ion conduction was successfully demonstrated by the dc electrolysis method.