螺旋折流板换热器流动与换热特性的试验分析

对螺旋折流板换热器的流动及换热特性进行了试验研究与分析.结果表明,当保持螺旋周期为定值时,在相同流量下和相同壳径下,螺旋折流板换热器的壳侧压降随螺旋角增大而减小,且远低于弓形折流板的管壳式换热器;壳径减 小时,压降增加明显.相同Re下,螺旋折流板换热器的壳侧换热系数低于弓形折流板,在螺旋角为40°时达到最大值.相同流量下,螺旋折流板管壳式换热器单位压降和单位泵功下的换热系数均高于弓形折流板管壳式换热器.     

双壳程连续螺旋折流板换热器的数值模拟

本文提出了一种新型的双壳程连续螺旋折流板换热器。采用数值模拟方法对双壳程、单壳程连续螺折流板换热器,以及弓形折流板换热器壳侧流动与传热持性进行了对比研究。结果表明,同质量流量和对流换热系数近似相等的情况下,双壳程连续螺旋折流板换热器壳程压降比弓形折流板换热器低17.7%～23.5%,同质量流量和壳程压降近似相等的情况下,其对流换热系数比单壳程连续螺旋折流板换热器高7.1%～12.6%。     

组合式多壳程螺旋折流板管壳式换热器数值模拟研究

本文采用数值模拟方法对内壳程为非连续螺旋折流板的组合式螺旋折流板和单壳程弓形折流板管壳式换热器壳侧流动换热特性进行对比研究,结果表明:相同壳程质量流量和相同换热量条件下,组合式两壳程螺旋折流板换热器的压损比弓形折流板换热器降低14.6%;相同壳程质量流量条件下,组合式两壳程螺旋折流板换热器单位压降下换热量比弓形折流板换热器提高10.8%.     

折边螺旋折流板电加热器换热强化

对倾斜角为20°、25°、30°单头及30°双头"斜日字"单元环形布管方式的周向重叠三分折边螺旋折流板电加热器方案进行了热力性能模拟,并与相同布管方式板间距为200、250 mm的弓形折流板电加热器方案进行了数值模拟结果对比。结果表明,倾斜角为25°的折边螺旋折流板方案的换热系数较高,综合指标最高,同时加热管表面平均温度较低。而弓形折流板方案中板间距越大,其换热系数和压降越低,平均温度越高。与板间距200 mm的弓形折流板方案S200相比,三分折边螺旋折流板方案H25°的传热系数与综合性能指标h.△p~(-1/3)分别提高了18.3%和29.8%,同时压降及加热管表面平均温度分别下降了24.3%和45.6 K。     

三分螺旋折流板换热器壳侧传热特性研究

本文给出了三分螺旋折流板换热器几何参数的关系式,并分析了倾斜角为10°、15°、20°扇形、15°椭圆、20°扇形搭接的三分螺旋折流板换热器和弓形折流板换热器的传热和压降性能测试实验结果。结果显示20°扇形折流板方案的壳侧换热系数较高且压降较低,其性能指标h_o/△p_o~(1/3)平均值比弓形折流板换热器的值高26%;20°扇形搭接方案与螺距相仿的15°扇形方案的性能大致相当;15°扇形方案比螺距较小的15°椭圆方案的性能更高。结果表明对换热器的性能起决定作用的不是折流板的倾斜角而是当量螺旋角。     

弓形折流板换热器中折流板对换热器性能的影响

本文采用Bell-Delaware换热器设计方法研究了传统弓形折流板换热器加热轻油时在不同管束排列角度下,改变换热器壳侧折流板间距以及改变折流板的窗口高度对管壳式换热器的壳体内径、换热管数目、壳侧换热系数及壳侧压降的影响.     

双螺旋与中间搭接螺旋折流板换热器性能研究

采用数值模拟方法研究了40°螺旋角时螺旋折流板换热器双螺旋和中间搭接两种折流板布置形式对壳程性能与螺旋流动的影响,并与30°和40°螺旋角时单螺旋连续搭接结构的进行了对比.结果表明,40°螺旋角时双螺旋和中间搭接结构会强化壳程流体的螺旋流动,使同流量下壳程换热系数与压降增加,但同压降下的换热系数显著下降且均低于30°螺...     

连续螺旋折流板蒸发器壳侧流动换热数值模拟研究

本文对相同几何尺寸的连续螺旋折流板蒸发器与传统弓形折流板蒸发器进行对比性的数值模拟研究,结果表明:在相同壳侧体积流量和折流板数条件下,连续螺旋折流板蒸发器的传热因子和摩擦因子约是弓形折流板的1/3和1/4;当以换热因子和摩擦因子比值评价蒸发器综合性能时,连续螺旋折流板蒸发器比弓形折流板蒸发器提高57%;当最小流通截面流...     

螺旋折流板换热器层流流动与换热的数值模拟

应用多孔介质和分布阻力模型对一螺旋折流板管壳式换热器的壳侧层流流动与换热进行了三维数值模拟,并与该换热器的实验研究结果进行了对比分析,符合程度良好.证明了该方法能有效地模拟螺旋折流板换热器的流动和换热特性.     

斜向流换热器壳程流场均匀化研究

传统弓形折流板换热器壳程流体横向流动时存在流动阻力和传热死区大等缺点。为克服上述不足,研究开发了一种新型高效节能的斜向流管壳式换热器,采用导向型折流栅替代传统弓形折流板,倾斜流道内流体斜向冲刷换热管束。考察和对比了斜向流换热器和弓形折流板换热器壳程主流区的流体流速分布和变化规律,证实了导向型折流栅具有显著的控涡均化壳程流场和提高壳程流体整体流速的作用,有助于减小壳程压降,增大有效换热面积,为管壳式换热器结构改良提供了参考依据。     

变截面折流杆换热器的流动与传热分析

本文在折流杆换热器的基础上,采用数值计算的方法,以水为流动介质,对不同折流杆间隔的折流杆式换热器进行流动与传热特性的分析。同时,本文设计了一种新型的变截面折流杆式换热器,对换热器进行优化,结果表明,变截面折流杆换热器比等截面折流杆换热器的综合性能最多高13%～14%。     

螺旋折流片换热器壳侧传热与流动的数值模拟

提出了一种强化管壳式换热器壳侧传热的螺旋折流片式换热器新方案,该方案在部分管子上套上螺旋折流片,不仅强化传热,而且对相邻管子形成支撑;利用FLUENT流体计算软件对同心套管螺旋折流片式换热段的壳侧流场、温度场进行了数值模拟,并讨论了螺旋角对其强化传热和阻力性能的影响。结果显示螺旋折流片诱导的涡旋流动对于减薄边界层,促进近壁流体与主流区流体的动量和质量交换进而强化传热有明显的作用,传热系数可比光管提高约40％-100％,但其流动阻力也将增大。     

Numerical research of stream analysis on helical baffles heat exchangers

In this paper, the numerical simulations for a helical baffles heat exchanger and a segmental baffles heat exchanger with component clearance are performed to reveal the features of leakage streams and their effect on heat exchanger performance. Helical baffles heat exchanger models with four different angles and segmental baffles heat exchanger model were established and calculated via Gambit and Fluent software. The results reveal that the heat exchanger with a 40° helix angle shows the best comprehensive heat transfer performance in turbulent state, and the heat exchanger with a 50° helix angle shows better comprehensive heat transfer performance in laminar flow state. The leakage streams proportion of the helical baffles heat exchanger varies from 5.5% to 6.1%, compared with the leakage streams proportion changes from 16.6% to 21.0% in the segmental baffles heat exchanger. In both turbulent flow state and laminar flow state, with the rise of shell-side Reynolds number, the main spiral stream B proportion decreases and the leakage streams proportion increases in the segmental baffles heat exchanger, while the stream B proportion increases and the leakage streams proportion decreases in helical baffles heat exchanger. The proportion of stream B increases with the increase of the helix angle β and the proportions of leakage streams decrease with the increase of β. The proportion of the tube-baffle leakage stream A increases in radial direction. Both the proportion of stream A and that of the baffle-shell leakage stream E fluctuate in the intermediate zone in axial direction; the stream A proportion decreases at the inlet and outlet zone, while the stream E proportion increases at the inlet and decreases at the outlet zone. The results of this paper could be of great significance in the optimal design and manufacture of the helical baffles heat exchanger.     

微管换热器流动与传热的实验研究

本文对自制微管换热器的流动与传热性能进行了实验研究。提出了微细圆管换热器管内单相强制对流换热努摩尔数准则式,并与已有相关文献提出的关联式做了对比,结果表明:微管管内换热系数比常规尺度计算公式预测值要高,同时本文分析了微细管内的压力降、摩擦阻力系数f随雷诺数的关系。研究表明微管管内压降、摩擦系数都比常规尺度预测值要高。     

折流杆换热器的数值模拟及优化设计

在折流杆换热器的基础上,以水为流动介质,采用数值计算的方法,对不同折流杆杆型与间隔组合的折流杆式换热器进行流动与传热特性的分析.结果表明,折流杆杆型为椭圆杆,折流杆间隔为120 mm时,性能最好.     

油基钻屑螺纹推进式换热器流动传热特性

对油基钻屑在螺纹推进式换热器内的流动换热过程进行了数值模拟,研究了螺杆转速、油基钻屑雷诺数Re和螺纹截面形状对流动换热的影响。结果表明:随着螺杆转速增加,传热系数、油基钻屑出口温度均增大;同时发现,当雷诺数Re<250时,壳侧Nusselt数随雷诺数Re增大而迅速增大,此后雷诺数对Nusselt数影响较小;Nusselt数随曲率比d_i/D增大而增大。为方便工程设计,利用数值结果给出了油基钻屑的流动换热关系式。     

ELECTROHYDRODYNAMIC ENHANCEMENT OF HEAT TRANSFER IN A SHELL-AND TUBE HEAT EXCHANGER

Enhancement of heat transfer in a heat exchanger via a DC corona discharge was studied experimentally using a single-tube shell-and-tube heat exchanger. Air was the working fluid in both the tube and shell sides. Excitation of the tube side was via a single wire electrode, while that of the shell side was via four rod electrodes oriented symmetrically at 90^° intervals. Three series of experiments were performed: (1) excitation of the tube side only, (2) excitation of the shell side only, and (3) simultaneous excitation of the tube and shell sides. Both heat transfer and pressure drop measurements were performed, with Reynolds number and electric field potential as parametric quantities in the tube and shell sides. It was found that highest enhancements take place when the tube and shell sides are excited simultaneously, yielding a 322% increase in the overall heat transfer coefficient. Study of the heat transfer enhancements per unit pumping power indicates that for the range of parameters studied, the technique is most efficient at moderate Reynolds numbers and at electrode potentials in the midrange between threshold and sparkover limits.     

An Experimental Investigation of Forced Convection Heat Transfer from a Coiled Heat Exchanger Embedded in a Packed Bed

Forced convection heat transfer from a helically coiled heat exchanger embedded in a packed bed of spherical glass particles was investigated experimentally. With dry air at ambient pressure and temperature as a flowing fluid, the effect of particle size, helically coiled heat exchanger diameter, and position was studied for a wide range of Reynolds numbers. It was found that the particle diameter, the helically coiled heat exchanger diameter and position, and the air velocity are of great influence on the convective heat transfer between the helically coiled heat exchanger and air. Results indicated that the heat transfer coefficient increased with increasing the air velocity, increasing helically coiled heat exchanger diameter, and decreasing the particle size. The highest heat transfer coefficients were obtained with the packed-bed particle size of 16 mm and heat exchanger coil diameter of 9.525 mm (1/4 inch) at a Reynolds number range of 1,536 to 4,134 for all used coil positions in the conducted tests. A dimensionless correlation was proposed for Nusselt number as a function of Reynolds number, particle size, coil size, and coil position.