Radical block polymerization of vinyl chloride. II. Synthesis and characterization of vinyl chloride block copolymers

Peroxidized polypropylene has been used as a heterofunctional initiator for a two-step emulsion polymerization of a vinyl monomer (M₁) and vinyl chloride with the production of vinyl chloride block copolymers. Styrene, methyl-, and n-butyl methacrylate and methyl-, ethyl-, n-butyl-, and 2-ethyl-hexyl acrylate have been used as M₁ and polymerized at 30–40°C. In the second step vinyl chloride was polymerized at 50°C. The range of chemical composition of the block copolymers depends on the rate of the first-step polymerization of M₁ and the duration of the second step; e.g., with 2-ethyl-hexyl acrylate block copolymers could be obtained with a vinyl chloride content of 25–90%. The block copolymers have been submitted to precipitation fractionation and GPC analysis. Noteworthy is the absence of any significant amount of homopolymers, as well as poly(M₁)n as PVC. The absence of homo-PVC was interpreted by an intra- and intermolecular tertiary hydrogen atom transfer from polypropylene residue to growing PVC sequences. The presence of saturated end groups on the PVC chains is responsible for the improved thermal stability of these block polymers, as well as their low rate of dehydrochlorination (180°C). Molecular aggregation in solution has been shown by molecular weight determination in benzene and tetrahydrofuran.     

Gamma Ray Induced Gaseous Phase Polymerization and Copolymerization of Vinyl Monomers in Bagasse

Gamma-ray induced gaseous phase in situ polymerization of vinyl chloride and copolymerization of vinyl chloride with vinyl acetate in bagasse have been investigated and discussed. The prepared bagasse-plastic combinations were not improved of its mechanical strength owing to the deposited PVC powder and the low copolymer loading in bagasse-board. The viscosity average molecular weight of PVC formed in bagasse-board was found to be slightly higher than that of PVC formed in the in situ liquid polymerization system. No graft reaction of PVC onto bagasse cellulose was observed, while low grade of graft reaction was confirmed with PVC-PVAc copolymer system.     

Encapsulation of β-cyclodextrin by in situ polymerization with vinyl chloride leading to suppressing the migration of endocrine disrupting phthalate plasticizer

We performed the encapsulation of β-cyclodextrin (β-CD) in PVC by in situ polymerization with vinyl chloride monomer (VCM), and investigated the effect of CD encapsulation on the suppression of dioctyl phthalate (DOP) migration suspected as endocrine disruptor. β-CD was partially modified with 3-(methacryloxy)propyl trimethoxysilane and modified β-CD (MCD) was then encapsulated in PVC through suspension polymerization via radical reaction between double bonds MCD and VCM. Resulting MCD-encapsulated PVC (MCD_x-PVC) exhibited the similar morphology and characteristics to commercial PVC. For MCD_x-PVCs plasticized with DOP, they showed the considerably suppressed DOP migration as well as the similar optical and mechanical properties to conventionally plasticized PVC. In particular, the plasticized MCD_x-PVCs exhibited the superior suppression of DOP migration compared to the plasticized PVC where MCD and DOP were introduced by conventional melt mixing. Therefore, the encapsulation of MCD in PVC is thought to be an effective approach to producing the ecological PVC material.     

Suspension polymerization of vinyl chloride initiated by in situ generated diisobutyryl peroxide

It was found that diacyl peroxides can be formed in situ in a polymerization medium by the reaction of an acid anhydride with hydrogen peroxide. For the specific application to aqueous vinyl chloride polymerization, an initiator system based on the base-catalyzed reaction of isobutyric anhydride with hydrogen peroxide to produce diisobutyryl peroxide gave very good results. In contrast, the acid chloride was completely ineffective as a peroxide precursor in this reaction. Studies pointing to diisobutyryl peroxide as the initiating species; investigations of reactant stoichiometry; and comparison of the in situ system with preformed diisobutyryl peroxide were conducted. It was shown that this system makes possible the polymerization of vinyl chloride at 30°C at rates comparable to those obtained with dialkyl peroxydicarbonates at 50°C, thus demonstrating the ability of this system to initiate vinyl chloride polymerization at low temperature. The rates of vinyl chloride polymerization with the use of different concentrations of in situ diisobutyryl peroxide at 30, 40, and 50°C were determined. Similarly, polymerization rates with the use of combinations of in situ diisobutyryl peroxide and n-propyl peroxydicarbonate were determined. The data obtained demonstrate rapid initiation of the polymerization reaction and a reduction in polymerization time made possible by this dual initiator system. These results were verified in pilot-plant and commercial-scale PVC polymerizations.     

Polymerization of vinyl chloride catalyzed by a titanium complex with an anionic oxygen tripod ligand

Poly(vinyl chloride) (PVC) was prepared using a titanium complex with an anionic oxygen tripod ligand [CpCo{P(O)(OEt)₂}₃]⁻ () as catalyst and methyl aluminoxane (MAO) as cocatalyst. The polymerization behavior was compared with that of pentamethyl cyclopentadienyl titanium trichloride (Me₅CpTiCl₃). It is observed that L_OEtTiCl₃ can polymerize vinyl chloride with activity comparable to that of Me₅CpTiCl₃. The PVC samples prepared with L_OEtTiCl₃/MAO exhibit bimodal molecular weight distribution and the fraction of high molecular weight peak decreases with polymerization temperature. The microstructure and thermal decomposition of the PVC obtained were studied. Five types of structural defect were detected by ¹H-NMR. Only saturated structural defects are found at low polymerization temperature, but at high polymerization temperature unsaturated structural defects, possibly resulting from dehydrochlorination of the saturated structural defects, appear as well. No head-to-head structural defect is observed. ¹³C-NMR shows that the PVC prepared by L_OEtTiCl₃ has an atactic stereostructure. Compared with the PVC from radical polymerization and anionic polymerization, the PVC samples prepared with L_OEtTiCl₃ show improved thermal stability.     

Polymerization of vinyl chloride by the Ti(O-n-Bu)4–AlEt3–epichlorohydrin catalyst system

The polymerization of vinyl chloride was carried out by using a catalyst system consisting of Ti(O-n-Bu)₄, AlEt₃, and epichlorohydrin. The polymerization rate and the reduced viscosity of polymer were influenced by the polymerization temperature, AlEt₃/Ti(O-n-Bu)₄ molar ratios, and epichlorohydrin/Ti(O-n-Bu)₄ molar ratios. The reduced viscosity of polymer obtained in the virtual absence of n-heptane as solvent was two to three times as high as that of polymer obtained in the presence of n-heptane. The crystallinity of poly(vinyl chloride) thus obtained was similar to that of poly(vinyl chloride) produced by a radical catalyst. It was concluded that the polymerization of vinyl chloride by the present catalyst system obeys a radical mechanism rather than a coordinated anionic mechanism.     

Development and characterization of reactive extruded PVC/polyacrylate blends

This paper describes a method to obtain polymer blends by the absorption of a liquid solution of monomer, initiator, and a crosslinking agent in suspension type porous poly(vinyl chloride) (PVC) particles, forming a dry blend. These PVC/monomer dry blends are reactively polymerized in a twin‐screw extruder to obtain the in situ polymerization in a melt state of various blends: PVC/poly(methyl methacrylate) (PVC/PMMA), PVC/poly(vinyl acetate) (PVC/PVAc), PVC/poly(butyl acrylate) (PVC/PBA) and PVC/poly(ethylhexyl acrylate) (PVC/PEHA). Physical PVC/PMMA blends were produced, and the properties of those blends are compared to reactive blends of similar compositions. Owing to the high polymerization temperature (180°C), the polymers formed in this reactive polymerization process have low molecular weight. These short polymer chains plasticize the PVC phase reducing the melt viscosity, glass transition and the static modulus. Reactive blends of PVC/PMMA and PVC/PVAc are more compatible than the reactive PVC/PBA and PVC/PEHA blends. Reactive PVC/PMMA and PVC/PVAc blends are transparent, form single phase morphology, have single glass transition temperature (T_g), and show mechanical properties that are not inferior than that of neat PVC. Reactive PVC/PBA and PVC/PEHA blends are incompatible and two discrete phases are observed in each blend. However, those blends exhibit single glass transition owing to low content of the dispersed phase particles, which is probably too low to be detected by dynamic mechanical thermal analysis (DMTA) as a separate T_g value. The reactive PVC/PEHA show exceptional high elongation at break (～90%) owing to energy absorption optimized at this dispersed particle size (0.2–0.8 µm). Copyright © 2005 John Wiley & Sons, Ltd.     

Macromolecular models for branched PVC. I. Copolymer of vinyl chloride with isopropenyl chloride

A new type of model for study of polymer anomalies by copolymerization is proposed. For branched PVC, the vinyl chloride–isopropenyl chloride copolymer was used as the macromolecular model. A regulatory and inhibitory action of isopropenyl chloride during the polymerization was demonstrated. To determine the composition of the copolymer, methods based on elemental analysis and NMR and infrared spectra were utilized. It was found that the copolymer composition is very close to that of the polymerization mixture. The structure of the copolymer was studied from infrared spectra. It was found that both forms T_CHH and T_HHH are present, the former being present in a larger quantity. The possibility of the utilization of spectral methods on macromolecular systems to determine the structure and content of a chlorine atom bound to a tertiary carbon atom (Cl_T) in the presence of an excess of chlorine bound to a secondary carbon was verified.     

NMR spectrum of poly(vinyl chloride)

The 100-MHz proton NMR spectra of commercial and laboratory-prepared poly(vinyl chloride) (PVC) have been measured in various solvents at high temperature (80–150°C). Tacticity in PVC was determined by the analysis of the β-proton spectrum. The spectrum was calculated assuming that the PVC chain consists of tetrad sequences of monomer units and that their distribution in the chain is described by a simple Bernoulli-sequence statistics with a P_m (the probability of isotactic placement) of 0.45 for commercial PVC polymerized at 50°C. Tacticity calibration curves based on measurements made for the polymer in pentachloroethane and β-dichlorobenzene were established, and they provide a simple method for the measurement of tacticity in PVC directly from the observed spectra. Excluding samples prepared in butyraldehyde solution, the formation of syndiotactic structures in PVC (prepared by free-radical polymerization) was found to be favored by lowering the polymerization temperature. This preference is due to an increase in the activation enthalpy of 510 cal/mole which is required for forming an isotactic placement in the chain during the propagation step.     

Structural aspects of suspension poly(vinyl chloride): Influence of temperature on the macro- and microstructure

The structural aspects of rigid suspension poly(vinyl chloride), PVC, have been investigated on the basis of two independent series of suspension PVC samples, polymerized at temperatures between 26 and 84°C. The reproducibility of the suspension polymerization process and the importance of the polymerization temperature with respect to the macro- and microstructure is demonstrated. Quantitative examination of the grain structure by small angle neutron scattering, Brunauer-Emmett-Teller absorption technique, and mercury porosimetry clarifies the gradual increase of the specific surface on lowering the polymerization temperature. A detailed WAXS study shows an increasing degree of crystallinity on lowering the polymerization temperature, which can be associated with the corresponding increase of the syndiotacticity. Furthermore, the presence of a polymerization history in the PVC powders with respect to the crystallinity is evidenced. This effect seems to be related to chain mobility restrictions during the polymerization process and is determined by the difference between the polymerization temperature and the glass-transition temperature (T_g) of rigid PVC. This so-called T_g effect is indicative of the fact that no appreciable swelling of PVC by its monomer occurs. © 1994 John Wiley & Sons, Inc.     

Structure of reactively extruded rigid PVC/PMMA blends

A novel route for producing polymer blends by reactive extrusion is described, starting from poly (vinyl chloride)/methyl methacrylate (PVC/MMA) dry blend and successive polymerization of MMA in an extruder. Small angle X‐ray scattering (SAXS) measurements were applied to study the monomer's mode of penetration into the PVC particles and to characterize the supermolecular structure of the reactive poly(vinyl chloride)/poly(methyl methacrylate) (PVC/PMMA) blends obtained, as compared to the corresponding physical blends of similar composition. These measurements indicate that the monomer molecules can easily penetrate into the PVC sub‐primary particles, separating the PVC chains. Moreover, the increased mobility of the PVC chains enables formation of an ordered lamellar structure, with an average d‐spacing of 4.1 nm. The same characteristic lamellar structure is further detected upon compression molding or extrusion of PVC and PVC/PMMA blends. In this case the mobility of the PVC chains is enabled through thermal energy. Dynamic mechanical thermal analysis (DMTA) and SAXS measurements of reactive and physical PVC/PMMA blends indicate that miscibility occurs between the PVC and PMMA chains. The studied reactive PVC/PMMA blends are found to be miscible, while the physical PVC/PMMA blends are only partially miscible. It can be suggested that the miscible PMMA chains weaken dipole–dipole interactions between the PVC chains, leading to high mobility and resulting in an increased PVC crystallinity degree and decreased PVC glass transition temperature (T_g). These phenomena are shown in the physical PVC/PMMA blends and further emphasized in the reactive PVC/PMMA blends. Copyright © 2005 John Wiley & Sons, Ltd.     

Homopolymerization and copolymerization of vinyl chloride over supported metalorganic catalysts

The homopolymerization of vinyl chloride and its copolymerization with ethylene over dibutyl ether–modified SiO₂-supported Ziegler–Natta catalysts based on titanium and vanadium chlorides have been studied. The supported metal complexes are sufficiently active in the polymerization of vinyl chloride. Their activity depends on the catalyst composition and conditions of formation of the catalyst on the surface of the support. The chain structure of the resulting polyvinyl chloride (PVC) has been studied by NMR spectroscopy. The thermal properties of the synthesized PVC have been investigated by differential scanning calorimetry. The PVC obtained possesses enhanced thermal stability owing to the specific features of its chain structure. Vinyl chloride polymerization over the supported metalorganic catalyst proceeds mainly via a free-radical mechanism. Process conditions have been found for conducting the copolymerization of vinyl chloride with ethylene over supported metal complexes resulting in the formation of true statistical copolymers, which is confirmed by IR and NMR spectroscopy.     

Acceleration of the single electron transfer–degenerative chain transfer mediated living radical polymerization (SET–DTLRP) of vinyl chloride in water at 25 °C

The accelerated single electron transfer–degenerative chain transfer mediated living radical polymerization (SET–DTLRP) of vinyl chloride (VC) in H₂O/tetrahydrofuran (THF) at 25 °C is reported. This process is catalyzed by sodium dithionite (Na₂S₂O₄)‐sodium bicarbonate (NaHCO₃). Electron transfer cocatalysts (ETC) 1,1′‐dialkyl‐4,4′‐bipyridinum dihalides or alkyl viologens were also employed in this polymerization. The resulting poly(vinyl chloride) (PVC) has a number‐average molecular weight (M_n) = 2,000–12,000, no detectable amounts of structural defects, and both active chloroiodomethyl and inactive chloromethyl chain ends. The molecular weight distribution of PVC obtained is M_w/M_n = 1.5. The surface active agents afford the final polymers as a powder and provide an acceleration of the rate of polymerization. The role of ETC is to accelerate the single electron transfer (SET) step, whereas THF enhances the degenerative chain transfer (DT) step. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6364–6374, 2004     

Functionalization of the active chain ends of poly(vinyl chloride) obtained by single‐electron‐transfer/degenerative‐chain‐transfer mediated living radical polymerization: Synthesis of telechelic α,ω‐di(hydroxy)poly(vinyl chloride)

The chloroiodomethyl chain ends of poly(vinyl chloride) (PVC) obtained by the single‐electron‐transfer/degenerative‐chain‐transfer mediated living radical polymerization of vinyl chloride initiated with iodoform were quantitatively functionalized by the reaction with 2‐allyloxyethanol (CH₂?CHCH₂OCH₂CH₂OH). This reaction was performed in dimethyl sulfoxide at 70 °C and was catalyzed by sodium dithionite/sodium bicarbonate. The resulting product is the first example of telechelic PVC [α,ω‐di(hydroxy)PVC]. A possible mechanism for this reaction was suggested. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1255–1260, 2005     

A dielectric study of poly(ethylene-co-vinylacetate)–poly(vinyl chloride) blends. I. Miscibility and phase behavior

Measurements of the complex permittivity were used to study miscibility and phase behavior in blends of poly(vinyl chloride) (PVC) with two random ethylene—vinyl acetate (EVA) copolymers containing 45 and 70 wt % of vinyl acetate. The dielectric β relaxation of the pure polymers and blends was followed as a function of temperature and frequency for different blend compositions and thermal treatments. Blends of EVA 70/PVC were found to be miscible for compositions of about 25% EVA 70 and higher. Blends of lower EVA 70 content showed evidence of two-phase behavior. EVA 45/PVC blends were found to be miscible only at the composition extremes; at intermediate compositions these blends were two-phase, partially miscible. Both blend systems showed lower critical solution temperature behavior. Phase separation studies revealed that in the EVA 45/PVC blends, PVC was capable of diffusing into the higher T_g phase at temperatures below the T_g of the upper phase. In the blends, ion transport losses were significant above the loss peak temperatures, and in the two-phase systems, often obscured the upper temperature loss process. It was shown possible, however, to correct the loss curves for this transport contribution.     

Comparative non-isothermal kinetic analysis of thermal degradation of poly(vinyl chloride) prepared by living and conventional free radical polymerization methods

Non-isothermal kinetics of the thermal degradation of poly(vinyl chloride) (PVC) prepared by a living radical polymerization (LRP) method was performed and compared with the results obtained from PVC prepared by the conventional free-radical process (FRP). Both differential and integral isoconversional methods were applied for determining the apparent activation energy of the dehydrochlorination stage. This study made clear noticeable differences in the thermal degradation of the PVC samples under analysis. The newly synthesized LRP-PVC material has a better thermal stability and presents substantial differences in the macroscopic kinetics of the dehydrochlorination process compared with conventional FRP-PVC. These differences were assessed in quantitative terms on the basis of the kinetic triplet [E_a,A,f(α)].     

Catalytic effect of dimethyl sulfoxide in the Cu(0)/tris(2‐dimethylaminoethyl)amine‐catalyzed living radical polymerization of methyl methacrylate at 0–90 °C initiated with CH3CHClI as a model compound for α,ω‐di(iodo)poly(vinyl chloride) chain ends

A variety of conditions, including catalysts [CuCl, CuI, Cu₂O, and Cu(0)], ligands [2,2′‐bipyridine (bpy), tris(2‐dimethylaminoethyl)amine (Me₆‐TREN), polyethyleneimine, and hexamethyl triethylenetetramine], initiators [CH₃CHClI, CH₂I₂, CHI₃, and F(CF₂)₈I], solvents [diphenyl ether, toluene, tetrahydrofuran, dimethyl sulfoxide (DMSO), dimethylformamide, ethylene carbonate, dimethylacetamide, and cyclohexanone], and temperatures [90, 25, and 0 °C] were studied to assess previous methods for poly(methyl methacrylate)‐b‐poly(vinyl chloride)‐b‐poly(methyl methacrylate) (PMMA‐b‐PVC‐b‐PMMA) synthesis by the living radical block copolymerization of methyl methacrylate (MMA) initiated with α,ω‐di(iodo)poly(vinyl chloride). CH₃CHClI was used as a model for α,ω‐di(iodo)poly(vinyl chloride) employed as a macroinitiator in the living radical block copolymerization of MMA. Two groups of methods evolved. The first involved CuCl/bpy or Me₆‐TREN at 90 °C, whereas the second involved Cu(0)/Me₆‐TREN in DMSO at 25 or 0 °C. Related ligands were used in both methods. The highest initiator efficiency and rate of polymerization were obtained with Cu(0)/Me₆‐TREN in DMSO at 25 °C. This demonstrated that the ultrafast block copolymerization reported previously is the most efficient with respect to the rate of polymerization and precision of the PMMA‐b‐PVC‐b‐PMMA architecture. Moreover, Cu(0)/Me₆‐TREN‐catalyzed polymerization exhibits an external first order of reaction in DMSO, and so this solvent has a catalytic effect in this living radical polymerization (LRP). This polymerization can be performed between 90 and 0 °C and provides access to controlled poly(methyl methacrylate) tacticity by LRP and block copolymerization. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1935–1947, 2005     

Phase‐equilibrium behavior of vinyl chloride/n‐butane and its application in determination of vinyl chloride heterogeneous polymerization kinetics

Studies of the phase‐equilibrium behavior of vinyl chloride (VCM)/n‐butane mixtures and the kinetics of VCM heterogeneous polymerization, using n‐butane as a reaction medium, were carried out using a 1‐L glass autoclave. The vapor composition was measured by gas chromatography, showing that the vapor pressure of the VCM/n‐butane mixture was located above the line connecting the points for pure VCM and n‐butane. The concentration of VCM in the vapor phase was greater than that in the corresponding liquid phase. It was confirmed that the presence of poly(vinyl chloride) (PVC) resin had no significant influences on the phase equilibrium of VCM/n‐butane mixtures. Thus, the phase‐equilibrium equations were applied to determine the conversion of VCM during heterogeneous polymerization. The conversions calculated from the variations of vapor pressure or composition agreed with those determined by the weighing method. The conversion–time and polymerization rate–time curves obtained for VCM heterogeneous polymerization showed that the polymerization accelerated at low initiator concentration, but the polymerization rate decreased with an increase of conversion at relatively high initiator concentrations. The chain‐transfer reaction to n‐butane was confirmed by a decrease of the molecular weight and broadening of the molecular weight distribution of PVC. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 2179–2188, 2001     

Polymerization of vinyl chloride at reduced monomer accessibility. II. Polymerization at subsaturation pressure with emulsion PVC as seed

Vinyl chloride was polymerized at 59–92% of saturation pressure in a water-suspended system at 45–65°C with an emulsion poly(vinyl chloride) (PVC) latex as a seed. A water-soluble initiator was used in various concentrations. The monomer was continuously charged as vapor from a storage vessel kept at lower temperature. Characterization included determination of molecular-weight distribution and degree of long-chain branching by gel permeation chromatography (GPC) and viscometry, thermal dehydrochlorination, and microscopy. The polymerization rate decreases with decreasing pressure but is reasonable even at the lowest pressure. The molecular weight decreases with decreasing pressure and increasing initiator concentration and also with increasing polymerization temperature, if the initiator concentrations are chosen to give a constant initiator radical concentration. The degree of long-chain branching increases with increasing initiator concentration and decreasing monomer pressure but is unaffected by the polymerization temperature, if the initiator radical concentration is kept constant. The thermal stability decreases with decreasing M _n, while the degree of long-chain branching has only a minor influence. The most important factor in the system influencing the molecular parameter is the monomer accessibility.     

Mechanism of vinyl chloride polymerization

An overall mechanistic scheme for the suspension polymerization of vinyl chloride is presented. The process can be resolved into five discrete stages, each of which presents a unique environment for the interaction of the systems parameters. It is shown that the surface area of the polymer formed during the reaction is not a major factor in autoacceleration and that the increase of kinetic chain length with conversion is due to a radical dilution effect. The latter is a direct result of the difference in rates between polymerization and radical formation, the former being greater. The increase of the initial polymerization rate and the reduction of autoacceleration brought about by chain transfer agents can be explained by the lower diffusion rate and greater bulkiness of the chain transfer agent radical relative to that of the monomer radical. The chaintransfer agent CBr₄ is preferentially absorbed by PVC from solution in vinyl chloride. With lauryl peroxide as initiator it is shown that the “hot spot” is the result of a build-up of initiator in the monomer caused by its exclusion from the polymer phase. Vinyl chloride was found to dissolve 0.03% PVC at ambient temperature and to have no effect on the decomposition rate of lauryl peroxide.