Irradiation effects on hydrases for biomedical applications

To apply an irradiation technique to sterilize “Hybrid” biomedical materials including enzymes, we selected papain, a well-characterized plant endopeptidase as a model to examine durability of enzyme activity under the practical irradiation condition in which limited data were available for irradiation inactivation of enzymes. Dry powder and frozen aqueous solution of papain showed significant durability against ⁶⁰Co-gamma irradiation suggesting that, the commercial irradiation sterilizing method is applicable without modification. Although irradiation of unfrozen aqueous papain solution showed an unusual change of the enzymatic activity with the increasing doses, and was totally inactivated at 15 kGy, we managed to keep the residual activity more than 50% of initial activity after 30-kGy irradiation, taking such optimum conditions as increasing enzyme concentration from 10 to 100 mg/ml and purging with N₂ gas to suppress the formation of free radicals.     

Minimizing material damage using low temperature irradiation

Scientific advancements in healthcare driven both by technological breakthroughs and an aging and increasingly obese population have lead to a changing medical device market. Complex products and devices are being developed to meet the demands of leading edge medical procedures.Specialized materials in these medical devices, including pharmaceuticals and biologics as well as exotic polymers present a challenge for radiation sterilization as many of these components cannot withstand conventional irradiation methods. The irradiation of materials at dry ice temperatures has emerged as a technique that can be used to decrease the radiation sensitivity of materials.The purpose of this study is to examine the effect of low temperature irradiation on a variety of polymer materials, and over a range of temperatures from 0 °C down to ?80 °C. The effectiveness of microbial kill is also investigated under each of these conditions.The results of the study show that the effect of low temperature irradiation is material dependent and can alter the balance between crosslinking and chain scission of the polymer. Low temperatures also increase the dose required to achieve an equivalent microbiological kill, therefore dose setting exercises must be performed under the environmental conditions of use.     

ISO radiation sterilization standards

This presentation provides an overview of the current status of the ISO radiation sterilization standards. The ISO standards are voluntary standards which detail both the validation and routine control of the sterilization process. ISO 11137 was approved in 1994 and published in 1995. When reviewing the standard you will note that less than 20% of the standard is devoted to requirements and the remainder is guidance on how to comply with the requirements.

Future standards developments in radiation sterilization are being focused on providing additional guidance. The guidance that is currently provided in informative annexes of ISO 11137 includes: device/packaging materials, dose setting methods, and dosimeters and dose measurement, currently, there are four Technical Reports being developed to provide additional guidance:

1. 1. AAMI Draft TIR, “Radiation Sterilization Material Qualification”

2. 2. ISO TR 13409-1996, “Sterilization of health care products — Radiation sterilization — Substantiation of 25 kGy as a sterilization dose for small or infrequent production batches”

3. 3. ISO Draft TR, “Sterilization of health care products — Radiation sterilization Selection of a sterilization dose for a single production batch” li]4. ISO Draft TR, “Sterilization of health care products — Radiation sterilization-Product Families, Plans for Sampling and Frequency of Dose Audits.”

     

Soft electron (low energy electron) processing of foods for microbial control

“Soft-electron” is a new term we have created referring to electrons with energies of 300 kV or lower. Homogenous irradiation of surfaces with soft electrons can decontaminate dry food ingredients such as gains, pulses, spices, dehydrated vegetables and tealeaves without detrimental effects. Treatment of soybeans with electrons of acceleration voltages at 170 kV reduced their microbial count to an undetectable level. Pre-treatment of soybeans with soft electrons enabled the extension of soymilk without sterilization process at a high temperature (120°C). The gelatinized property of soymilk from soft electron-treated beans was better than that of high-temperature sterilized soymilks. These results indicate that soft-electron sterilization improved the quality of soybeans for the processing of soymilk and Tofu(soymilk curd).     

Study on sterilization and storage of enzymatic preparations by irradiation

Effects of irradiation with cobalt-60 γ-rays on sterilization, storage and enzymes activity of four kinds of biological enzymatic preparations, namely trypsin, pepsin, amylase and liquid carbohydrase, were investigated. The results showed that these enzymes have different sensitivity to irradiation, amylase being the most sensitive. The enzyme activity and enzyme effect of amylase were lowered with irradiation dose higher than 7 KGY. With irradiation doses between 7–10 KGY, enzyme activity of trypsin and pepsin were stable. Liquid carbohydrase can be stored more than half a year under a natural temperature with a stable enzyme activity without molding.     

With radiation crosslinking of engineering plastics into the next millennium

Much basic research has been done on the crosslinking behaviour of so-called “engineering plastics”. Up to now the industrial conversion to actual manufacture of multifunctional electronic components has gained ever increasing importance in the plastics industry and will continue to do so in the coming years. Examples of this are SMD (surface mounted device) technology, and 3D-MID (3-dimensional moulded interconnected devices) technology. These techniques require materials with high short-term temperature stability. In this paper it will be discussed which engineering plastics are significant for the radiation crosslinking process, for both technical and commercial reasons. The main topics will be the crosslinking behaviour of Polybutylenterephthalate (PBT) and Polyamide (PA). The importance and the challenges to the irradiation industry, as well as practical applications, will be shown.     

Novel photochemical surface functionalization of polysulfone ultrafiltration membranes for covalent immobilization of biomolecules

The major objective of the work was to develop a heterogeneous modification method for attachment of reactive groups, suitable for covalent immobilization of active biomolecules on the surface of polysulfone ultrafilters without loss of membrane selectivity. For applying a polymer specific activation chemistry, the materials of commercial “polysulfone” UF membranes were identified using elemental analysis along with ¹H NMR, FTIR-ATR and UV spectroscopy. Heterogeneous photoinitiated graft polymerization was realized using acrylic acid (AA) as model monomer and as carrier of reactive groups. Polymer structure (polysulfone, PSf, or polyethersulfone, PESf), coating with photoinitiator (benzophenone, BP, or benzoylbenzoic acid, BPC) and UV excitation energy (λ_exc220> 300 or 350 nm) were the major parameters. Grafted polyAA (g-PAA) could be obtained under almost all conditions but with largely varying yields (DG). However, only with λ_exc350 nm, polymer and pore degradation could be excluded. A new selective initiation of graft polymerization onto PSf, H-abstraction by photoexcited BP derivatives from the methyl side groups, thus avoiding polymer chain scission, was proved indirectly. Modified structures were characterized spectroscopically, including visualization with SFM of laterally patterned surfaces generated by UV irradiation through a mask. UF tests of PSf-g-PAA and PESf-g-PAA UF membranes (DG 100…150 μg/cm²), prepared under “mildly degrading” conditions (λ_exc300 nm), indicated only slight permeability and selectivity changes compared with unmodified samples. Selective PSf functionalization (BPC coating, λ_exc350 nm; DG 5 μg/cm²) caused flux reductions and dextran selectivity increases by factors of 1.3. Covalent immobilization onto g-PAA-functionalized and carbodiimide-activated PSf or PESf membrane surfaces was studied with a protein (BSA), an enzyme (invertase, INV), an antibody-enzyme (IgG-POD) conjugate, and a peptide (“PC1”) as specific antigen of a monoclonal antibody. High binding capacities, up to 40 fold compared with a flat unmodified surface, were detected either directly (BSA) or indirectly via specific activity/binding assays (INV, IgG-POD, “PC1”). This indicated an increased outer membrane surface area due to multifunctional reactive and hydrophilic grafted polymer chains.     

Predictive aging results in radiation environments

We have previously derived a time-temperature-dose rate superposition methodology, which, when applicable, can be used to predict polymer degradation versus dose rate, temperature and exposure time. This methodology results in predictive capabilities at the low dose rates and long time periods appropriate, for instance, to ambient nuclear power plant environments. The methodology was successfully applied to several polymeric cable materials and then verified for two of the materials by comparisons of the model predictions with 12 year, low-dose-rate aging data on these materials from a nuclear environment. In this paper, we provide a more detailed discussion of the methodology and apply it to data obtained on a number of additional nuclear power plant cable insulation (a hypalon, a silicone rubber and two ethylene-tetrafluoroethylenes) and jacket (a hypalon) materials. We then show that the predicted, low-dose-rate results for our materials are in excellent agreement with long-term (7–9 year) low-dose-rate results recently obtained for the same material types actually aged under bnuclear power plant conditions. Based on a combination of the modelling and long-term results, we find indications of reasonably similar degradation responses among several different commercial formulations for each of the following “generic” materials: hypalon, ethylene-tetrafluoroethylene, silicone rubber and PVC. If such “generic” behavior can be further substantiated through modelling and long-term results on additional formulations, predictions of cable life for other commercial materials of the same generic types would be greatly facilitated.     

Sterilization system using microwave and UV light

We constructed a novel microwave–UV light sterilization system and investigated its sterilization effect. This sterilization system can emit UV light by irradiation of microwave without other power. When irradiating UV light with and/or without microwave on aqueous DMPO solution, active oxygen species such as hydroxyl radical or superoxide were generated in the solution. The amount of active oxygen species generated by irradiation of microwave and UV light was larger than that by irradiation of UV light alone. This would be due to the promotion of emission of UV light photons by microwave and UV light irradiation. Moreover, microwave–UV light sterilization was highly effective to sterilize microorganisms. The generation of active oxygen species would play an important role in sterilization of the sterilization system.     

Electron beam accelerators—trends in radiation processing technology for industrial and environmental applications in Latin America and the Caribbean

The radiation processing technology for industrial and environmental applications has been developed and used worldwide. In Latin America and the Caribbean and particularly in Brazil there are 24 and 16 industrial electron beam accelerators (EBA) respectively with energy from 200 keV to 10 MeV, operating in private companies and governmental institutions to enhance the physical and chemical properties of materials. However, there are more than 1500 high-current electron beam accelerators in commercial use throughout the world. The major needs and end-use markets for these electron beam (EB) units are R and D, wire and electric cables, heat shrinkable tubes and films, PE foams, tires, components, semiconductors and multilayer packaging films. Nowadays, the emerging opportunities in Latin America and the Caribbean are paints, adhesives and coatings cure in order to eliminate VOCs and for less energy use than thermal process; disinfestations of seeds; and films and multilayer packaging irradiation. For low-energy EBA (from 150 keV to 300 keV). For mid-energy EBA (from 300 keV to 5 MeV), they are flue gas treatment (SO₂ and NO_X removal); composite and nanocomposite materials; biodegradable composites based on biorenewable resources; human tissue sterilization; carbon and silicon carbide fibers irradiation; irradiated grafting ion-exchange membranes for fuel cells application; electrocatalysts nanoparticles production; and natural polymers irradiation and biodegradable blends production. For high-energy EBA (from 5 MeV to 10 MeV), they are sterilization of medical, pharmaceutical and biological products; gemstone enhancement; treatment of industrial and domestic effluents and sludge; preservation and disinfestations of foods and agricultural products; soil disinfestations; lignocellulosic material irradiation as a pretreatment to produce ethanol biofuel; decontamination of pesticide packing; solid residues remediation; organic compounds removal from wastewater; and treatment of effluent from petroleum production units and liquid irradiation process to treat vessel water ballast. On the other hand, there is a growing need of mobile EB facilities for different applications in South America.     

Degradation of poly(vinyl chloride) plasticized with non-phthalate plasticizers under sterilization conditions

Plasticized PVC formulations have traditionally been used in the production of medical devices, such as tubes and bags for plasma or blood because of their good performance in mechanical and thermal properties as well as their low cost. Clinical practice, in particular re-use after sterilization, can damage and promote degradation of these materials with the risk of release of polymer additives into physiological fluids and consequently risks to patient's health. Formulations with commercial plasticizers, alternative to traditional phthalates (citrate and carboxylate compounds) have been proposed in this work and their behaviour after repeated sterilization has been evaluated. Structural, mechanical, thermal and surface properties have been tested and no significant degradation was observed. No apparent risk of massive damage to plasticized PVC could be considered after repeated sterilization.     

Study of PDMS conformation in PDMS-based hybrid materials prepared by gamma irradiation

Polydimethylsiloxane-silicate based hybrid materials have recognized properties (high flexibility, low elastic modulus or high mechanical strength) for which there are a large number of applications in development, such as for the bioapplications field. The hybrids addressed in the present study were prepared by gamma irradiation of a mixture of polydimethylsiloxane (PDMS) with tetraethylorthosilicate (TEOS) and zirconium propoxide (PrZr) without addition of any solvent or other product. The materials are homogeneous, transparent, monolithic and flexible. The structure dependence on the PrZr content is addressed. A combination of X-ray diffraction (XRD) and Infrared Spectroscopy (IR) was used. The results reveal that the polymer in the hybrids prepared with PrZr, in a content≤5 wt%, shows a structure similar to that in the irradiated pure polymer sample. In these samples the presence of ordered polymer regions is clearly found. For samples prepared with higher content of Zr almost no ordered polymer regions are observed. The addition of PrZr plays an important role on polymer conformation in these hybrid materials.     

Microwave-assisted enzyme-catalyzed reactions in various solvent systems

The work describes the accelerated enzymatic digestion of several proteins in various solvent systems under microwave irradiation. The tryptic fragments of the proteins were analyzed by matrix-assisted laser desorption/ionization mass spectrometry. Under the influence of rapid microwave heating, these enzymatic reactions can proceed in a solvent such as chloroform, which, under traditional digestion conditions, renders the enzyme inactive. The digestion efficiencies and sequence coverages were increased when the trypsin digestions occurred in acetonitrile-, methanol- and chloroform-containing solutions that were heated under microwave irradiation for 10 min using a commercial microwave applicator. The percentage of the protein digested under microwave irradiation increased with the relative acetonitrile content, but decreased as the methanol content was increased. These observations suggest that acetonitrile does not deactivate the enzyme during the irradiation period; in contrast, methanol does deactivate it. In all cases, the digestion efficiencies under microwave irradiation exceed those under conventional conditions.     

Gamma irradiation of electrospun poly(ε‐caprolactone) fibers affects material properties but not cell response

Fabrication of electrospun fibrous scaffolds as future medical devices is being widely researched, with particular emphasis given to their material properties and effect on cell response and differentiation. However, the vast majority of these scaffolds are sterilized via nonmedically approved methods, including submersion in ethanol and exposure to UV light. Although these techniques are adequate for laboratory‐based research, they are not sufficient for human implantation. In this case, regulatory approved, medical grade sterilization is required. In this study, we report the effects of gamma irradiation, a regulatory approved technique, on electrospun poly(ε‐caprolactone) fibers. Fabricated fibers were separately subjected to different dosages of irradiation ranging from 0 to 45 kGy and then assessed for their physicochemical properties. Gamma irradiation affected fiber properties irrespective of dosage. A dose‐dependent decrease in polymer molecular weight was observed and an increase in melting point and crystallinity reported. Similarly, irradiation had a significant effect on mechanical properties with greatest decrease in tensile strength (68%) for fibers exposed to 40 kGy. The method of sterilization had no effect on cell response. Seeded tenocytes attached to all fibers and elongated parallel to the underlying fiber direction. The results demonstrate the importance of incorporating medical grade sterilization procedures early in the research projects time line to assist translation from bench to clinic. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Feasibility of in-house sterilization of laboratory plastic consumables using 2 MeV electron beam facility

In-house sterilization by electron beam (EB) radiation of various plastic consumables (plastic petridishes, micro centrifugal tubes and screw-capped vials) used routinely in the lab was studied by use of three microbiological cultures (S. aureus, Bacillus subtilis and Candida albicans). Current international standards (ISO 11137-Part 2 -ISO, 2011) recommend an irradiation dose of 25 kGy as a reference dose for terminal sterilization. All containers were exposed in an ILU-6, 2 MeV, 20 kW, Pulse EB accelerator located in our complex. Sterility test (S.T.) was performed and results revealed that 10⁶ and 10⁷ population of all strains passed whereas 10⁸ population failed S.T. for all micro-organisms indicating the potential of 2 MeV EB for commercial sterilization of plastic lab consumables for up to 10⁷ population of these micro-organisms.     

Advancements in internationally accepted standards for radiation processing

Three subcommittees of the American Society for Testing and Materials (ASTM) are developing standards on various aspects of radiation processing. Subcommittee E10.01 “Dosimetry for Radiation Processing” has published 9 standards on how to select and calibrate dosimeters, where to put them, how many to use, and how to use individual types of dosimeter systems. The group is also developing standards on how to use gamma, electron beam, and x-ray facilities for radiation processing, and a standard on how to treat dose uncertainties. Efforts are underway to promote inclusion of these standards into procedures now being developed by government agencies and by international groups such as the United Nations' International Consultative Group on Food Irradiation (ICGFI) in order to harmonize regulations and help avoid trade barriers.

Subcommittee F10.10 “Food Processing and Packaging” has completed standards on good irradiation practices for meat and poultry and for fresh fruits, and is developing similar standards for the irradiation of seafood and spices. These food-related standards are based on practices previously published by ICGFI.

Subcommittee E10.07 on “Radiation Dosimetry for Radiation Effects on Materials and Devices” principally develops standards for determining doses for radiation hardness testing of electronics. Some, including their standards on the Fricke and TLD dosimetry systems are equally useful in other radiation processing applications.     

Gamma Irradiation Effects on Mechanical and Thermal Properties and Biodegradation of Poly(3-hydroxybutyrate) Based Films

Summary: Their biodegradable properties make polyhydroxyalkanoates (PHAs) ideal candidates for innovative applications. Many studies have been primarily oriented to poly(3-hydroxybutyrate) (PHB) and poly(3-hydroxybutyrate-co-3-valerate) (PHBV) and afterwards to blends of PHAs with synthetic biodegradable polymers, such as poly(ε-caprolactone) (PCL). Medical and pharmaceutical devices require sterilization and γ irradiation could provide a proper alternative since it assures storage stability and microbiological safety. This contribution presents the effect of γ irradiation on the mechanical and thermal properties and on the biodegradation of PHB, PHBV and a commercial PHB/PCL blend. Samples, prepared by compression moulding, were irradiated in air at a constant dose rate of 10 kGy/h, from 10 to 179 kGy. Polymer chain scission was assessed by changes in the molecular weight, thermal properties and tensile behaviour. The correlation between absorbed dose and changes in the mechanical properties and biodegradation is discussed in detail. The optimum dose to guarantee microbiological sterilization without damage of the structure or meaningful loss of the mechanical properties is also reported.     

Preparation of highly uniform Ag/TiO2 and Au/TiO2 supported nanoparticle catalysts by photodeposition

Photodeposition of Ag nanoparticles on commercial TiO2 particles and nanoparticles was performed in order to provide direct visualization of the spatial distribution of photoactive sites on sub-micrometer-scale and nanoscale TiO2 particle surfaces and to create materials for potential catalytic applications. HRTEM (high-resolution transmission electron microscopy) and HAADF-STEM (high-angle annular dark-field scanning transmission electron microscopy) were used to characterize these materials. The size and spatial distributions of the Ag nanoparticles on the commercial TiO2 were not uniform; the concentration of Ag was higher on grain boundaries and at the edges of these submicrometer particles. In the case of TiO2 nanoparticles, the size distribution of the Ag nanoparticles deposited was relatively uniform and independent of irradiation time and photon energy. The amount of Ag deposited on TiO2 nanoparticles was at least 6 times higher than that on the commercial samples for comparable irradiation conditions. Compared to the case of Ag photodeposition, the difference in the amount of Au photodeposited on TiO2 particles and nanoparticles was even greater, especially at low precursor concentrations. Photodeposition on TiO2 nanoparticles is suggested as a potential method for the preparation of Au/TiO2 catalysts, as loadings in excess of 10 wt % of uniform 1 nm metal particles were achieved in this work.     

Radiation sterilization of chitosan sealant for vascular prostheses

Chitosan was used as a sealant of knitted polyester vascular grafts. Three sterilization methods for chitosan-coated prostheses were tested: sterilization with ethylene oxide, formaldehyde and irradiation with gamma rays. Radiation sterilization was found to be the most promising of tested methods. The radiation-induced changes in chitosan irradiated in solid state were investigated. Main chain scission was found as the predominant effect of irradiation. Changes in IR and UV spectra were analyzed. Existence of some post-effects was detected. It seems that the observed increase in biocompatibility of chitosan surface caused by irradiation with sterilizing dose (25 kGy) is due to some structural factor connected with a decrease in molecular weight.     

Comments on the Japanese study of the radiation resistance of the bioburden of medical devices

The findings obtained in an extensive study of the radiation resistance of microbes forming the bioburden of a number of medical devices has been carried out by Takehisa et al. and reported in this number of this Journal. The following paper reviews the expected behaviour of the reported populations under the conditions specified in ISO Standard 11137 Method 1, which is widely used in the determination of the radiation sterilization dose required for sterilization of medical devices. The populations reported for “dry” devices contain a higher proportion of more radiation resistant microbes than that found in the standard distribution of resistance (SDR) that is used for setting the sterilization dose in Method 1. A possible alternative dose setting method for more resistant microbial populations is introduced and discussed.