Mechanical endurance of polymer electrolyte membrane and PEM fuel cell durability

The life of proton exchange membrane fuel cells (PEMFC) is currently limited by the mechanical endurance of polymer electrolyte membranes and membrane electrode assemblies (MEAs). In this paper, the authors report recent experimental and modeling work toward understanding the mechanisms of delayed mechanical failures of polymer electrolyte membranes and MEAs under relevant PEMFC operating conditions. Mechanical breach of membranes/MEAs in the form of pinholes and tears has been frequently observed after long‐term or accelerated testing of PEMFC cells/stacks. Catastrophic failure of cell/stack due to rapid gas crossover shortly follows the mechanical breach. Ex situ mechanical characterizations were performed on MEAs after being subjected to the accelerated chemical aging and relative humidity (RH) cycling tests. The results showed significant reduction of MEA ductility manifested as drastically reduced strain‐to‐failure of the chemically aged and RH‐cycled MEAs. Postmortem analysis revealed the formation and growth of mechanical defects such as cracks and crazing in the membranes and MEAs. A finite element model was used to estimate stress/strain states of an edge‐constrained MEA under rapid RH variations. Damage metrics for accelerated testing and life prediction of PEMFCs are discussed. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2346–2357, 2006     

Ionic conducting membranes based on new sulfonated poly(arylene ether ketone)s for fuel cell applications

The synthesis and characterization of new di‐ and tetra‐sulfonated ether diketone monomers are described. From these monomers, a wide series of sulfonated poly(arylene ether ketone)s (SPAEK) are synthesized by varying the sulfonic acid repartition along the polymer backbones. Their chemical structures are thoroughly characterized by NMR. From these polymers tough membranes are obtained from solution casting method and their water uptake, ionic conductivity, and water/gas permeation properties are determined and compared with those of Nafion membrane. Preliminary fuel cell tests show that SPAEK membranes are promising candidates for fuel cell application. This work brings new insights concerning the beneficial effects of introducing densely sulfonated monomers in a polyarylether macromolecular structure along with fluorinated groups improving conductivity while reducing unwanted excessive swelling. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 771–777     

Synthesis and properties of sulfonated polyimides derived from bis(sulfophenoxy) benzidines

A series of aromatic sulfonated polyimides (SPIs) bearing sulfophenoxy side groups have been successfully synthesized and evaluated as polymer electrolyte membranes for fuel cell applications. The SPIs had high viscosity and gave tough and flexible membranes. The SPI membranes showed anisotropic membrane swelling in water with much larger dimensional change in thickness direction than in plane one. They showed the better proton‐conducting performance even in the lower relative humidity (RH) range than the other SPI membranes, for example, a high proton conductivity of 0.05 S/cm at 50 % RH and 120 °C. They maintained high mechanical strength and conductivity after aging in water at 130 °C for 500 h, showing much better water stability compared with the main‐chain‐type SPI and side‐chain‐type SPI membranes reported so far. In polymer electrolyte fuel cells (PEFCs) operated at 90 °C and 84–30%RH, they showed fairly high cell performances and have high potential for PEFC applications. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 1463–1477, 2009     

Water‐mediated transport in ion‐containing polymers

Water‐mediated ion conduction enables high conductivity in hydrated polymer membranes commonly used in electrochemical devices. Understanding the coupling of the absorbed water with the polymer matrix and the dynamics of water inside the polymer network across the full range of length scales in the membrane is important for unraveling the structure–property relationships in these materials. By considering the water behavior in ion‐containing polymers, next‐generation fuel cell membranes are being designed that exceed the conductivity of the state‐of‐the‐art materials and have optimized conductivity and permeability that may be useful in other types of devices such as redox flow batteries. Water–polymer associations can be exploited to tune the transport and mechanical property tradeoffs in these polymers. Measurements of water motion provide important criteria for assessing the factors that control the performance of these types of materials. This review article discusses current understanding of water behavior in ion‐containing polymers and the relationship between water motion and ion and molecular transport. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Side chain crosslinking of aromatic polyethers for high temperature polymer electrolyte membrane fuel cell applications

Novel aromatic polymers bearing polar pyridine units in the main chain and side chain crosslinkable hydroxyl and propargyl groups have been successfully synthesized. The polymers have been investigated in terms of their critical properties related to their application in high temperature polymer electrolyte membrane fuel cells, such as doping ability, mechanical properties, and thermal stability. Crosslinked membranes were prepared by direct crosslinking of hydroxyl side chain groups with decafluorobiphenyl used for the first time as a crosslinking agent. However, further functionalization of hydroxyl groups to the propargyl derivative has also led to crosslinked polymers after thermal curing. Both types of crosslinked membranes exhibited higher glass transition temperatures as well as lower doping levels when doped in phosphoric acid compared with the non crosslinked analogs, confirming the formation of a successfully crosslinked network. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Anion exchange membranes: Current status and moving forward

This short review is meant to provide the reader with highlights in anion exchange membrane research, describe current needs in the field, and point out promising directions for future work. Anion exchange membranes (AEMs) provide one possible route to low platinum or platinum-free fuel cells with the potential for facile oxidation of complex fuels beyond hydrogen and methanol. AEMs and related stable cationic polymers also have applications in energy storage and other electrochemical technologies such as water electrolyzers and redox flow batteries. While anion exchange membranes have been known for a long time in water treatment applications, materials for electrochemical technology with robust mechanical properties in thin film format have only recently become more widely available. High hydroxide and bicarbonate anion conductivity have been demonstrated in a range of AEM formats, but intrinsic stability of the polymers and demonstration of long device lifetime remain major roadblocks. Novel approaches to stable materials have focused on new types of cations that employ delocalization and steric shielding of the positive center to mitigate nucleophilic attack by hydroxide. A number of promising polymer backbones and membrane architectures have been identified, but limited device testing and a lack of understanding of the degradation mechanisms in operating devices is slowing progress on engineered systems with alkaline fuel cell technology. Our objective is to spur more research in this area to develop fuel cell systems that approach the costs of inexpensive batteries for large-scale applications. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013, 51, 1727–1735, 2013     

Viscoelastic phase diagram of fluorinated and grafted polymer films and proton‐exchange membranes for fuel cell applications

The influence of temperature and moisture activity on the viscoelastic behavior of fluorinated membranes for fuel cell applications was investigated. Uncrosslinked and crosslinked ethylene tetrafluoroethylene (ETFE)‐based proton‐conducting membranes were prepared by radiation grafting and subsequent sulfonation and their behavior was compared with ETFE base film and commercial Nafion^® NR212 membrane. Uniaxial tensile tests and stress relaxation tests at controlled temperature and relative humidity (RH) were carried out at 30 and 50 °C for 10% < RH < 90%. Grafted films were stiffer and exhibited stronger strain hardening when compared with ETFE. Similarly, both uncrosslinked and crosslinked membranes were stiffer and stronger than Nafion^®. Yield stress was found to decrease and moisture sensitivity to increase on sulfonation. The viscoelastic relaxation of the grafted films was found to obey a power‐law behavior with exponent equal to ?0.04 ± 0.01, a factor of almost 2 lower than ETFE, weakly influenced by moisture and temperature. Moreover, the grafted films presented a higher hygrothermal stability when compared with their membranes counterparts. In the case of membranes, a power‐law behavior at RH < 60% was also observed. However, a markedly different behavior was evident at RH > 60%, with an almost single relaxation time exponential. An exponential decrease of relaxation time with RH from 60 s to 10 s was obtained at RH ≥ 70% and 30 °C. The general behavior of grafted films observed at 30 °C was also obtained at 50 °C. However, an anomalous result was noticed for the membranes, with a higher modulus at 50 °C when compared with 30 °C. This behavior was explained by solvation of the sulfonic acid groups by water absorption creating hydrogen bonding within the clusters. A viscoelastic phase diagram was elaborated to map critical conditions (temperature and RH) for transitions in time‐dependent behavior, from power‐law scaling to exponential scaling. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013, 51, 1139–1148     

Long-term durability study of perfluoropolymer membranes in low humidification conditions

This paper reports a study on the understanding of the performance decrease mechanisms of polymer electrolyte fuel cells under critical operating conditions. In order to investigate the durability of perfluorosulfonate membranes at low humidification conditions, long-term fuel cell tests have been carried out. Results evidenced a strong effect of low relative humidity on the commercial polymer membrane lifetime. Prolonged dehydration of the membranes led to a decrease of the three-dimensional reaction zone due to the ionomer degradation in the catalytic layer and a continuous loss of material in the membrane evidenced by a thickness decrease. The last effect provoked a collapse of the electrode structure.     

Positron annihilation lifetime measurements of mechanically fatigued polystyrene samples

Early stages of cyclic fatigue‐loaded polystyrene (PS) specimens were investigated by positron annihilation lifetime spectroscopy (PALS) at a maximum stress amplitude of 15 MPa. PALS yields information about the average unoccupied hole volume. A linear increase in the ortho‐positronium (o‐Ps) lifetime was observed in a range from 0 to 50,000 cycles. This increase occurs homogeneously distributed at different positions along a sample of 170 mm. The average unoccupied void volume increases by 1.2%. On the other hand, the o‐Ps intensity shows no systematic change upon cycling. The results suggest a homogeneous and linear increase in free volume prior to craze formation. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1991–1995, 2008     

New hybrid membranes based on phosphonic acid functionalized silica particles for PEMFC

This work concerns the development of hybrid organic/inorganic membranes from styrenic phosphonic polymers. The phosphonic charge, composed phosphonic polymers grafted onto silica nanoparticles, was obtained by “grafting onto” method. It consists of synthesizing first the polymer, and then the terminal functions of the latter react with silanol groups of silica. The phosphonated polymer was isolated in two steps, that is, an ATRP polymerization of 4‐chloromethylstyrene followed by Mickaelïs‐Arbusov reaction. After the grafting onto silica, membranes are prepared through formulation containing the charge and the polymer matrix PVDF‐HFP, which are dispersed in DMF. The acid form is obtained by hydrolysis in chlorydric acid. The membrane possessing a 40 wt % charge ratio (IEC = 1.08 meq g^?1) was selected as reference. A proton conductivity of 65 mS cm^?1 at 80 °C was measured in immersed conditions. When the membrane is no more immersed, the value decreases drastically (0.21 mS cm^?1 at 120 °C and 25% RH). © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Modeling on swelling behavior of a confined polymer network

Polymeric membranes suffer from plasticization in gas separation, extensive swollen in pervaporation, nanofiltration, and fuel cells by losing performance. Growing research has experimentally realized that the membrane performance could be stabilized by blending with inert second polymer or imbedding in a porous inert confinement. In this article, we introduce a generic model based on Flory–Rehner's swelling theory to describe various membrane processes using a measurable parameter. We assume the membrane polymer to be a network and the constraint as an expandable structure with an energy density equal to its E‐Modulus. The model reveals that the isotropic constraint is far more efficient in swelling control. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1589–1593, 2008     

Polybenzimidazole‐based block copolymers: From monomers to membrane electrode assemblies for high temperature polymer electrolyte membrane fuel cells

In this study, PBI‐based block copolymers were developed and their performance as membranes in high temperature polymer electrolyte membrane fuel cells was evaluated. This type of block copolymer consists of “phosphophilic” PBI and “phosphophobic” non‐PBI segments. The final properties of such block copolymers strongly depended on the length of the individual blocks and their chemical structures. In a systematic approach, a series of various block copolymers was synthesized and characterized both in terms of ex situ properties (e.g., proton conductivity, phosphoric acid uptake, swelling behavior) and in situ fuel cell tests. A very poor membrane‐electrode interface limited the performance of the membrane electrode assemblies, but was remarkably improved in power output, stability, and long‐term durability by treating the electrode interface with a fluorinated PBI derivative. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 1831–1843     

Highly durable proton exchange membranes for low temperature fuel cells

A novel method has been proposed to fabricate Nafion/poly(tetrafluoroethylene) (PTFE) composite proton exchange membranes (PEMs) with high durability and high chemical stability. In this method, Nafion ionomers were first converted into the Na(+) form, they were then fixed on PTFE frame micropores, and then the polymer was heat-treated at 270 degrees C. The chemical stability tests of the novel composite PEMs by Fenton's reagent demonstrate the significant improvement in the chemical durability. The Nafion/PTFE composite PEMs also show an excellent physical stability, and its RH-generated stress is 0.6 MPa at 25 RH% and 90 degrees C, substantially smaller than 3.1 MPa for pure Nafion membrane under the same conditions. In an in situ accelerating RH cyclic experiment, the degradation in the open circuit voltage (OCV) of the fuel cell assembled with the novel composite PEMs is 3.3 mV/h, significantly lower than 13.2 mV/h for a fuel cell assembled with the commercial Nafion membrane.     

Poly(arylene ether ether nitrile)s containing flexible alkylsulfonated side chains for polymer electrolyte membranes

A series of poly(arylene ether ether nitrile)s with different chain lengths of the alkylsulfonates (SPAEEN‐x: x refers number of the methylene units) are successfully synthesized for fuel cell applications. The polymers produced flexible and transparent membranes by solvent casting. The resulting membranes display a high thermal stability, oxidative stability, and higher proton conductivity than that of Nafion 117 at 80 °C and 95% relative humidity (RH). Furthermore, the SPAEEN‐12 with the longest alkylsulfonated side chain exhibits a higher proton conductivity at 30% RH than that of SPAEEN‐6 despite the lower IEC value, which indicates that the introduction of longer alkylsufonated side chains to the polymer main chain induces an efficient proton conduction by the formation of a well‐developed phase‐separated morphology. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 21–29     

Tuned polymer electrolyte membranes based on aromatic polyethers for fuel cell applications

Poly(arylene ether sulfone)-based ionomers containing sulfofluorenyl groups have been synthesized for applications to polymer electrolyte membrane fuel cells (PEMFCs). In order to achieve high proton conductivity and chemical, mechanical, and dimensional stability, the molecular structure of the ionomers has been optimized. Tough, flexible, and transparent membranes were obtained from a series of modified ionomers containing methyl groups with the ion-exchange capacity (IEC) ranging from 1.32 to 3.26 meq/g. Isopropylidene tetramethylbiphenylene moieties were more effective than the methyl-substituted fluorenyl groups in giving a high-IEC ionomer membrane with substantial stability to hydrolysis and oxidation. Dimensional stability was significantly improved for the methyl-substituted ionomer membranes compared to that of the non-methylated ones. This new ionomer membrane showed comparable proton conductivity to that of the perfluorinated ionomer membrane (Nafion 112) under a wide range of conditions (80-120 degrees C and 20-93% relative humidity (RH)). The highest proton conductivity of 0.3 S/cm was obtained at 80 degrees C and 93% RH. Although there is a decline of proton conductivity with time, after 10 000 h the proton conductivities were still at acceptable levels for fuel cell operation. The membranes retained their strength, flexibility, and high molecular weight after 10 000 h. Microscopic analyses revealed well-connected ionic clusters for the high-IEC membrane. A fuel cell operated using the polyether ionomer membrane showed better performance than that of Nafion at a low humidity of 20% RH and high temperature of 90 degrees C. Unlike the other hydrocarbon ionomers, the present membrane showed a lower resistance than expected from its conductivity, indicating superior water-holding capability at high temperature and low humidity.     

聚合物燃料电池离子交换膜新进展

聚合物离子交换膜是聚合物电解质燃料电池的关键部件之一,根据聚合物携带反离子种类,可分为质子交换膜燃料电池（PEMFC）和碱性阴离子交换膜燃料电池（APEFC）。本文着重阐述近年来研究热点：高温低湿质子交换膜（HTPEM）和聚合物碱性阴离子交换膜（APE）的研究进展,指出燃料电池中聚合物离子交换膜（HTPEM和APE）面...     

A toolbox for parameter-free predictions of solid-state properties of monodisperse glassy polymers with frozen-in molecular orientation

This study presents a toolbox for the prediction of birefringence and craze initiation stress in oriented monodisperse linear amorphous polymers. The toolbox is assembled from a previously proposed melt–solid constitutive model that provides the necessary residual stress components required for predictions of birefringence and craze initiation stress. The Likhtman–McLeish theory for linear rheology of entangled polymers is used to generate the low reduced frequency part of the linear viscoelastic spectrum, the only molar mass-dependent input parameter. All other parameters are obtained by experiment or from literature and can be considered material constants. Toolbox predictions are compared to new experimental data on two grades of linear monodisperse polystyrene (PS) of known molar mass but unknown rheology and to literature data. The toolbox is able to account for the role of molar mass on birefringence and craze initiation stress of PS subjected to supraentanglement orientation processes. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Polymer blend for fuel cells based on SPEKK: Effect of cocontinuous morphology on water sorption and proton conductivity

Proton‐exchange membranes (PEM), suitable for micro and small sized fuel cells, were obtained by blending sulfonated poly(ether ketone ketone) (SPEKK) polymers with different ionic exchange capacity (IEC). This approach was used to limit the amount of swelling caused by water sorption without significantly decreasing the proton conductivity of the membrane. In particular a membrane with a cocontinuous biphasic morphology was obtained by blending two SPEKKs, with respectively, an IEC equal to 1.2 and 2.08 in the weight ratio 60/40, casted from 5% (w/v) solutions in dimethylacetamide. The effect of a cocontinuous morphology on water sorption and proton conductivity in comparison to neat SPEKK was investigated. In the range of temperatures between 40 and 70 °C, which is typical for small and micro fuel cells conditions, it was found that the ratio of proton conductivity to water sorption could be maximized. This has been attributed to the presence of percolative pathways for proton transport provided by the cocontinuous morphology along with the constraint effect of the less sulfonated component on the overall capacity of swelling of the membrane. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 395–404, 2007     

Synthesis and characterization of high molecular weight hexafluoroisopropylidene‐containing polybenzimidazole for high‐temperature polymer electrolyte membrane fuel cells

A high molecular weight, thermally and chemical stable hexafluoroisopropylidene containing polybenzimidazole (6F‐PBI) was synthesized from 3,3′‐diaminobenzidine (TAB) and 2,2‐bis(4‐carboxyphenyl) hexafluoropropane (6F‐diacid) using polyphosphoric acid (PPA) as both the polycondensation agent and the polymerization solvent. Investigation of polymerization conditions to achieve high molecular weight polymers was explored via stepwise temperature control, monomer concentration in PPA, and final polymerization temperature. The polymer characterization included inherent viscosity (I.V.) measurement and GPC as a determination of polymer molecular weight, thermal and chemical stability assessment via thermo gravimetric analysis and Fenton test, respectively. The resulting high molecular weight polymer showed excellent thermal and chemical stability. Phosphoric acid doped 6F‐PBI membranes were prepared using the PPA process. The physiochemical properties of phosphoric acid doped membranes were characterized by measuring the phosphoric acid doping level, mechanical properties, and proton conductivity. These membranes showed higher phosphoric acid doping levels and higher proton conductivities than the membranes prepared by the conventional membrane fabrication processes. These membranes had sufficient mechanical properties to be easily fabricated into membrane electrode assemblies (MEA) and the prepared MEAs were tested in single cell fuel cells under various conditions, with a focus on the high temperature performance and fuel impurity tolerance. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4064–4073, 2009     

Isomeric effect of sulfonated poly(arylene ether)s comprising dihydroxynaphthalene on properties for polymer electrolyte membranes

Polymer electrolyte membranes (PEMs) made of sulfonated poly(arylene ether)s consisted of 3,3′‐disulfo‐4,4′‐dichlorodiphenylsulfone disodium salt, 2,6‐dichlorobenzonitrile, and one of three dihydroxynaphthalene isomers (2,6‐, 2,7‐, and 1,5‐dihydroxynaphthalene, abbreviated as 2,6‐N, 2,7‐N, and 1,5‐N, respectively) were prepared with similar level of inherent viscosity and ion exchange capacity, and structural effect of the catenation in dihydroxynaphthalene isomers on membrane properties was compared. In the case of membranes for PEM fuel cell application with relatively high ion exchange capacity around 2.1 mequiv/g, three copolymers showed almost the same proton conductivity; however, swelling in water increased with the following order: 1,5‐N < 2,6‐N < 2,7N. In the case of direct methanol fuel cell membranes with lower ion exchange capacity around 1.5 mequiv/g, no remarkable difference in proton conductivity was also observed in three isomeric copolymers and swelling property and methanol permeability were lower in 1,5‐N and 2,6‐N copolymers than 2,7‐N copolymer. These tendencies show that higher rigidity or energy barrier for conformational change of polymer chain gives better performance of PEM for fuel cells with superior dimensional stability. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012